Univex GL50, Parts And Maintenance Manual

Page 1: ...Parts and Maintenance Manual for GL50 Spiral Mixer ...

Page 2: ...paint Use of the mixer in unsuitable places Warranty If the customer finds defects in the mixer he must immediately inform the supplier who will carry out a quick analysis of the lack of compliance and will establish the next steps to be taken with the customer The customer must provide the needed time and opportunity to carry out modifications improvements repairs or the supply of spare parts whi...

Page 3: ...late on the back of the mixer which carries indications concerning the manufacturer the type of machine serial number electrical features and certifications Storage of packed mixer The mixer must be stored in a closed and covered place on a smooth and solid surface protected from dust and filth sheltered from atmospheric agents and hygienically safe The temperatures must remain between 20 and 50 C...

Page 4: ...4 of 29 GL50 MIXER Dimensions ...

Page 5: ...motor Never use ICE as solid part melt it before add it into the mixer bowl Pie Dough can be succesfully mixed in speed 1 GREENLINE 50 KG 110 LB OF MIXING DOUGH PRODUCT FLOUR BATCH LOW GLUTEN FLOUR 60 AR 65 LB 110 LB BREAD PIZZA DOUGH 60 AR 50 LB 85 LB BREAD PIZZA DOUGH 50 AR 45 LB 70 LB BREAD PIZZA DOUGH 40 AR 35 LB 50 LB PIE DOUGH 25 LB 40 LB BAGEL DOUGH 40 LB 60 LB 5 of 29 GL50 MIXER ...

Page 6: ...OR SLIPPING BELT 2 1 TIGHTEN OR REPLACE 2 2 BROKEN PULLEY 2 2 REPLACE 3 SPIRAL RUNS BUT BOWL WILL NOT RUN 3 1 BROKEN OR SLIPPING BOWL CHAIN 3 1 TIGHTEN OR REPLACE 4 ALL THE LIGHTS ARE ON BUT MIXER WILL NOT OPERATE 4 1 THE THERMAL PROBE STOPPED THE MOTORS BECAUSE THE DOUGH WAS TOO STIFF OR THE MIXING TIME TOO LONG 4 1 WAIT 20 MINUTES UNTIL THE MOTORS TEMPERATURE GOES DOWN AND PRESS START BUTTON TO ...

Page 7: ... micro switch of grid Purpose stop the machine temporarily Function by lifting the protection grid the motor power supply interrupts temporarily stopping the machine To reset the machinery functioning lower the grid and press the START button Stop Circuit emergency Purpose to stop the mixer immediately and unconditionally Function pressing the STOP button cuts the power supply to the mixer stoppin...

Page 8: ...he micro switch position close the casing again and test the machine Should a power cable be damaged replace it with a H07RN F cable with a 3x1 5 mm2 section Cleaning the mixer is not water proof Do not wash it with running water hose Clean it with a moist cloth and neutral detergents Do not use excess amounts of water as it is hard to remove from the bowl To tension the chain and the lower bowl d...

Page 9: ... Bearing 30306 S13000502 1 Bearing 30307 S01193094 1 Waterproof Seal S13000306 1 Bearing 6006 2RS 2 S12003947 1 Belt Poly V J813 18 Rib S13000317 1 Bearing 6206 2RS 3 S13000327 1 Bearing 6306 2RS 3 S13000328 1 Bearing 6307 2RS 3 S00003294 1 Main Power Switch Group S03173098 2 1 Mobile Mixture Guard S00003296 1 Grid Micro Switch 9 of 29 GL50 MIXER ...

Page 10: ...lease press select button The 1st speed light should be blinking Use or buttons to change 1st speed time then press select to set the 2nd one use or to regulate it and then press select button again to set the timers After that you can press start button and begin the mixing cycle The Manual key selector is made only for emergency cases to overpass the electrical chipboard and work manually in 1st...

Page 11: ...o set the 1st speed time then press select to set the second one You should see the second speed light on set the timer for the second speed Press select again to set the timer Press start button to turn the mixer on 1st and 2nd speed have two different displays The 1st one has only three numbers 2 for the minute and 1 for the ten second increments The 2nd one has 4 numbers 2 for the minutes and 2...

Page 12: ...3 2 Control Panel Plate 1 2 S25001487 Electronic Timer Chipboard 1 3 S25009061 Emergency Stop Button 1 4 S25004004 Manual Key Selector 1 5 S09193097 Panel Decal 1 6 S01167131 Waterproof Seal 1 7 S00003380 Reverse Direction Button 1 12 of 29 GL50 MIXER ...

Page 13: ...ng Flange 2 8 S1078048 Microswitch Cam 1 9 S85173089 1 Eccentric Block 1 10 S85047046 4 Bracket 1 11 S85002511 Guard Bushing Plate 3 12 S14002510 Bushing Plate 3 13 S00003296 Guard Microswitch 1 14 S23010480 Snap Ring Ø 25 2 15 DIN 912 Screw TCEI M6 X 30 6 16 DIN 933 Screw TE M8 X 16 4 17 DIN 126 Washer M8 4 18 DIN 936 Low Nut M14 4 19 DIN 934 Nut M8 1 20 DIN 933 Screw TE M8 X 70 1 21 DIN 471 Elas...

Page 14: ...1 2 3 4 5 6 7 8 9 10 11 12 14 13 19 20 21 22 15 22 16 17 18 23 Mixer Lid 14 of 29 GL50 MIXER ...

Page 15: ...e Clamp 1 12 S00003294 Main Power Switch 1 13 DIN 603 Carriage Bolt M5 X 20 10 14 DIN 126 Washer M5 34 15 UNI 8842 Serrated Lock Washer M5 10 16 DIN 934 Nut M5 10 17 DIN 438 Screw M8 X 30 4 18 DIN 912 Screw TCEI M5 X 10 18 19 ISO 7380 Screw TCBEI M5 X 16 6 20 DIN 933 Screw TE M10 X 40 4 21 DIN 126 Washer M10 4 22 ISO 7380 Screw TCBEI M6 X 10 8 23 DIN933 Screw TE M8 X 20 4 24 DIN 126 Washer M8 4 25...

Page 16: ...1 2 6 5 4 8 7 3 9 10 11 12 13 16 15 14 13 14 14 14 14 14 15 16 21 20 23 24 22 19 18 18 17 19 25 Main Mixer Body 16 of 29 GL50 MIXER ...

Page 17: ...er Mixer Body Parts Listing 1 S85173091 Foot Block 2 2 S14002811 Feet 2 3 S1173094 Wheels 4 4 S1173058 Wheel Shaft 2 5 DIN 933 Screw TE M10 X 16 8 6 DIN 126 Washer M10 8 5 6 1 2 5 6 3 4 17 of 29 GL50 MIXER ...

Page 18: ...TOR PULLEY 1 16 S1173087 TRANSMISSION BUSHING 1 17 S12003947 BELT POLYV 320J 180 SPIRALE 1 18 S13000317 BEARING 6206 2RS3 1 19 S1173050 NEUTRAL PULLEY 1 20 S13000306 BEARING 6006 2RS 2 1 21 S14000703 NILOS RING 3036 1 22 S19000025 MIM RING 45 80 10 1 23 S01173052 1 Return Shaft Pulley 1 24 S12003103 Belt Spa 857 1 25 DIN 912 Screw TCEI M6x15 1 26 DIN 8842 Teeth Washer M6 1 27 DIN 126 Washer M6 1 2...

Page 19: ...1 2 3 4 21 5 6 7 9 8 10 11 22 13 12 14 15 16 18 17 19 20 23 24 25 26 27 32 38 37 31 35 34 33 36 28 29 30 31 32 28 31 Spiral Transmission UDZLQJ 19 of 29 GL50 MIXER ...

Page 20: ...13000316 BEARING 6205 2RS 3 1 20 02173081 1 TENSIONING PLATE 1 21 01173035 2 RETURN SHAFT 1 22 02173081 1 TENSIONING PLATE 1 23 19000025 MIM RING 45 80 10 1 24 DIN 934 Nut M8 11 25 DIN 8842 TEETH WASHER M8 7 26 DIN 126 Washer M8 10 27 DIN 7991 Screw SPEI M10x30 4 28 DIN 933 Screw TE M8x20 11 29 DIN 8842 TEETH WASHER M10 4 30 DIN 6885 A Small Plate 8x7x35 2 31 DIN 975 TENSION ROD M10 L 200 mm 2 32 ...

Page 21: ...6 7 8 9 10 11 12 21 22 19 18 14 13 17 15 16 19 20 41 40 24 39 36 38 37 35 34 27 24 25 26 32 31 32 33 28 38 29 36 30 28 26 44 43 42 30 36 29 38 28 32 31 27 26 25 24 21 of 29 GL50 MIXER Bowl Transmission Parts Drawing ...

Page 22: ...S00003296 1 S01167131 1 S09193097 1 S85193093 2 1 Control panel water proof seal GreenLine panel decal Control Panel Plate Description Power Chipboard Drive Chipboard Main Power switch group Emergency stop button Reverse bowl rotation button group Manual Key selector GL Microswitch group for bowl s guard 22 of 29 GL50 MIXER ...

Page 23: ...Greenline 50 Electrical Diagrams 23 of 29 GL50 MIXER ...

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Page 29: ...menting of Directives 2002 95 EC 2002 96 EC and 2003 108 EC relative to the reduction of the use of hazardous substances in electrical and electronic appliances as well as disposal of waste The symbol of the barred waste bin on the appliance or its packaging indicates that the product at the end of its useful life it must be disposed of separately from other waste 29 of 29 GL50 MIXER ...