Uponor Combi Port PRO, Installation And Operation Manual

Page 1: ...Combi Port Base EN Installation and operation manual CD0000306 ...

Page 2: ...7 2 Cold water meter distance piece 17 7 3 Strainer 17 7 4 Thermostatic lead module TTV optional 17 7 5 Thermostatic hot water temperature limiter TWB 18 7 6 Differential pressure regulator 18 7 7 Zone valve AV 9 19 7 8 Thermostatic regulated mixed circuit 19 7 9 Heating pump settings 20 7 10 Pipe clip sensor safety temperature monitor STW 21 7 11 Cold water throttle disc 21 7 12 Hydraulic balanci...

Page 3: ...roducts approved or specified by Uponor is not connected to or used with non Uponor products parts or components except for those approved or specified by Uponor and does not show evidence of tampering mishandling insufficient maintenance improper storage neglect or accidental damage before installation and being put into operation While Uponor has made efforts to ensure that the manual is accurat...

Page 4: ...ammable vapours or gases Uponor cannot accept any responsibility for damage or breakdown that can result from ignoring these instructions 2 2 Standards and regulations Note The installation must be carried out in accordance with current local standards and regulations Planning and designing of the heating system must be performed in accordance with applicable global and country specific standards ...

Page 5: ... for details of where and how they can take this item for environmentally safe recycling Business users should contact their supplier and check the terms and conditions of the purchase contract This product should not be mixed with other commercial wastes of disposal Combi Port Base Installation and operation manual 5 ...

Page 6: ... only on demand A mechanical proportional quantity control valve is controlling the process As more hot water is required as more the valve is opening the flow of the heating water through the heat exchanger This ensures a constant hot water temperature If no hot water is needed the valve stops the supply of heating water through the heat exchanger It can cool down which is beneficial for the hygi...

Page 7: ...A F G J K L M N H I B C D E CD0000312 Item Description A Proportional volume control PM B Cold water throttle disc C Plate heat exchanger D Sensor pocket heat meter E Cold water meter distance piece F Thermostatic hot water temperature limiter TWB G Valve for thermostatic control of secondary heating H Earthing on site I Equipotential bonding connection J Zone valve for limiting heating flow to ap...

Page 8: ...on Modularity Installation and configuration functions Wave Pulse Base Pulse Base PRO Installation wizard Offline configuration Over the air updates Third party remote support Comfort function Wave Pulse Base Pulse Base PRO Mobile app Smart notifications Trend visualization Multi home control Smart home integration Comfort settings ECO profiles Electrical underfloor heating control Ventilation int...

Page 9: ...ort or installation Check the nuts to ensure that they are properly tightened before the connection to avoid property damages Before installing Combi Port PRO ensure that the primary pipes are laid in the building site the primary pipe installation is flushed and checked for leaks the power and ground cables are routed to the installation site the unit can be installed in a dry and frost free room...

Page 10: ... frame and door for later mounting Adjusting the in wall cabinet The in wall cabinets are adjustable inside the niche in height and depth The niche height is calculated using the floor height and is measured from the bare floor The specified floor installation height has to be set according to the values visible on the feet CD0000349 f 0 200 Dimensions of in wall mounted cabinet width x height x d...

Page 11: ...he plug A CD0000242 Item Description A Plug 4 pcs 3 Mount the enclosed plugs in the drilled holes and place the cabinet body in the wall aperture A CD0000243 Item Description A Hexagon bolt 4 pcs 4 Secure the cabinet body to the wall aperture with the enclosed hexagon bolts Install the connection rail A B C CD0000244 Item Description A Fixed bolt B Connection rail C Nut 2 pcs 1 Mount the connectio...

Page 12: ... cabinet body using wing nuts 2 Mount the door in the frame by fitting the two frame brackets into the recesses in the door Screed baffle plate or supporting plate For the in wall cabinets two different sheets are available depending on the application the corresponding cabinet version should be used Wide screed baffle plate Narrow supporting plate for dry construction The mounting plate is alread...

Page 13: ... on the wall and drill holes using a 6 mm drill 2 Insert the plug in the drilled holes Note See the dimensional drawings for measurements Pay attention to the horizontal alignment 3 Attach the on wall rail to the wall using the hexagon bolts SI0000277 A Item Description A Hexagon bolt 2 pcs 4 Install all pipes to the on wall rail connections Install the heat interface unit SI0000278 A B C Item Des...

Page 14: ...oard room controller including screws B Bolt in wall cover C Nut D Mounting plate 1 Attach the mounting plate to the bolts 2 Screw the nuts onto the bolts 3 Attach the Uponor Base flexiboard room controller onto the mounting plate with the screws provided Uponor Smatrix CD0000298 A D C B A Item Description A Uponor Smatrix Wave Pulse room controller B Screws C Bolts D Distance nut 1 Fasten the dis...

Page 15: ... the mounting plate with the screws provided Uponor Smatrix CD0000300 E D C B A Item Description A Uponor Smatrix Wave Pulse room controller B Screws C DIN rail D Distance nut E Spacer 1 Mount the distance nuts on the bolts 2 Fasten the DIN rail with the screws on the distance nut 3 Attach the Uponor Smatrix controller to the DIN rail Additional information Note Visit the Uponor download centre fo...

Page 16: ...W WK 1M 15 l min 1059 l h 42 2 kW HZ 4 0 kW WK 1M 15 l min 1059 l h 42 2 kW HZ 5 0 kW WK 1M 15 l min 1059 l h 42 2 kW HZ 5 0 kW WK 1M 15 l min 1059 l h 42 2 kW HZ 5 0 kW WK 1M 15 l min 1059 l h 42 2 kW HZ 5 0 kW TS A 1 DN 25 TS A 2 DN 32 TS A 3 DN 32 TS A 4 DN 32 3 Floor TS Z 3 DN 32 TS Z 2 DN 40 TS Z 4 DN 40 TS Z 5 DN 32 TS A 1 DN 25 TS A 2 DN 32 TS A 3 DN 32 TS A 4 DN 32 TS A 1 DN 25 TS A 2 DN 3...

Page 17: ...n Lock the unit and relieve the pressure before any work with the strainer Note To open the cold water primary flow strainer use internal hexagon 6 mm CD0000315 The strainer collects dirt and its filter can be removed for inspection and cleaning 7 4 Thermostatic lead module TTV optional CD0000319 The thermostatic temperature lead module TTV serves the heat retention function of the supply line It ...

Page 18: ...ft out the internal anchor using a strong round object 2 Adjust the handwheel SI0000287 1 2 2 1 Line up the white marking on the toothed sleeve with the white alignment mark underneath the lettering 2 2 Gently turn the handwheel to desired setting 3 Block the setting SI0000288 1 2 3 3 1 Insert the clips behind the number set on the handwheel 3 2 Reinstall the handwheel to the set value so that it ...

Page 19: ...Pascal kg h Mass flux qm Pre setting 1 2 3 4 5 6 7 8 9 Kv value 2 K P deviation 0 05 0 09 0 14 0 20 0 26 0 32 0 43 0 57 0 67 1 Adjust from default setting to the desired value using a hexagonal SW 13 mm open ended spanner or with a special key Actuator on the zone valve 230 V L PE N 5 C 10 15 25 30 CD0000260 The thermal actuator is mounted on the zone valve and is controlled by a room thermostat A...

Page 20: ...bol Variable differential pressure Δp v The variable mode Δp v is positioned to the left of the centre position Constant differential pressure Δp c The constant mode Δp c is positioned to the right of the centre position Constant speed I II III The constant speed mode is positioned to the right of the centre position Pump values Variable values Δp v H m DI0000093 p kPa 6 5 4 3 2 1 0 0 0 0 40 20 0 ...

Page 21: ...ulated volume Flow regulator insert colour l min Black 6 White 8 Orange 9 Blue 10 Red 12 Green 15 Brown 17 Black 19 Purple 22 Replacing the throttle disc Note Observe the flow direction when replacing the throttle disc CD0000258 A B C B Item Description A Strainer B Throttle disc C Retaining ring 1 Dismantle the strainer 2 Dismantle the retaining ring Use special pliers for this 3 Replace the thro...

Page 22: ...tion Pressure leaks may occur even at normal operating pressure and must be fixed immediately 2 h P SI0000308 1 Test the heating circuit for two hours according to the applicable guidelines 2 Fix any leaks immediately 7 15 Commissioning and hand over Caution Improper commissioning can lead to property damage Complete commissioning by following these steps 1 Check the settings 2 Complete the accept...

Page 23: ... water supply for the apartment is provided via the central house connection and distribution line The heat interface unit is equipped with a central shut off ball valve for cold water B As an option there is a shut off ball valve for installation purposes All ball valves should be exercised open close at regular intervals about once per month The ball valves B and C should only be closed for asse...

Page 24: ...ed to 60 C 6 Scale value 35 70 C 1 2 3 4 5 6 7 8 Hot water temperature 35 C 40 C 45 C 50 C 55 C 60 C 65 C 70 C STW Safety temperature monitor is fixed on a setting value 55 C Component Description Type Cold water throttle disc Colour Green Black Max flow l min 15 19 Exchanger Type GBS 240H 24 CU GVH 228H 24 VacInox GBS 240H 40 CU GVH 228H 40 VacInox Heat meter distance piece Heat meter line Qn 1 5...

Page 25: ...an the heat exchanger Thermostatic hot water temperature limiter setting is not correct Check the thermostatic hot water temperature limiter is working and correctly set Proportional volume control does not switch over Replace the proportional volume control Waiting time for hot water is too long Check the pump setting in the central heating system Pump setting Constant pressure The temperature se...

Page 26: ...closed without current on the zone valve connect this electrically Radiator thermostatic valves or return screw connections closed Check the thermostatic valves and return screw connections No hot water and no heating No heating no hot water Ball valves locking devices closed Open locking devices Central heating circuit pump not working Check that the central heating circuit pump is working and co...

Page 27: ... Proportional volume control PM B Cold water throttle disc C Plate heat exchanger D Thermostatic hot water temperature limiter TWB E Cold water meter distance piece F Strainer G Heat meter distance piece H Sensor pocket heat meter J Valve K Zone valve for limiting heating flow to apartment L Ball valve Item Description M Earthing on site N Equipotential bonding connection O Pump P Zone valve for l...

Page 28: ...Base TWB CD0000310 b l1 w1 l w h1 h l l1 w w1 h h1 b 555 5 82 75 618 600 105 35 65 In wall cabinet with distributor l1 w w2 w3 w1 l h1 h ZD0000026 l l1 w w1 h h1 b b1 795 750 1240 1190 110 135 1189 5 22 35 In wall cabinet l1 w w2 w3 w1 l h1 h ZD0000025 l l1 w w1 h h1 b b1 655 610 1090 840 110 135 839 23 35 28 Combi Port Base Installation and operation manual ...

Page 29: ...heating flow to apartment J Heat meter distance piece K Strainer L Draining and filling valve M Connection ball valve Combi Port Base TWB 4 WD0000075 Item Description A Proportional volume control PM B Cold water throttle disc C Plate heat exchanger D Sensor pocket heat meter E Cold water meter distance piece F Thermostatic hot water temperature limiter TWB G Valve H Earthing on site I Equipotenti...

Page 30: ...e loss in bar B Tapping capacity in litres minute l min C Max range D dP station without throttle disc including TWB E dP station without throttle disc Pressure losses at the throttle disc must be included in the calculation 10 l min 0 65 0 85 bar 12 l min 0 68 0 88 bar 15 l min 0 70 0 90 bar 17 l min 0 75 0 95 bar 19 l min 1 00 1 20 bar Performance curves and return temperatures with 24 plates Co...

Page 31: ...00 A B C D E F Item Description A Pressure loss in bar B Primary heating demand in litres hour l h C Max range D dP station including TWB E dP station including differential pressure control F dP station Pressure losses including ball valve Additional pressure losses e g heat meter with Qn 1 5 of approximately 0 05 bar and other internal external fixtures must be included Domestic hot water side s...

Page 32: ...0 40 35 30 25 20 15 10 5 0 5 10 15 20 25 50 C 55 C 60 C 65 C 70 C 75 C 80 C 85 C A B Item Description A Return temperature C B Tapping capacity in litres minute l min Cold water warming 40 K 10 50 C DI0000089 1200 200 300 400 500 600 700 800 900 1000 1100 100 0 5 10 15 20 25 55 C 60 C 65 C 70 C 75 C 80 C 85 C A C B D Item Description A Primary heating demand in litres hour l h B Primary heating su...

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Page 36: ...to make changes without prior notification to the specification of incorporated components in line with its policy of continuous improvement and development www uponor com 1095280 v1_03_2020 Production Uponor ELO SEM KaMo GmbH Max Planck Straße 11 D 89584 Ehingen Germany www kamo de ...