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Uponor Combi Port BASE XU  l  Installation manual  l  3

Appliance Information

Dear Customer, 

Before installing the system, the installer must read, understand and 
comply with these installation and operating instructions. We reserve 
the right to make technical changes. Please keep these instructions 
for future use!

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specialist personnel.

2  The heating system must be planned and implemented in 

accordance with generally accepted engineering practices, as 

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standards. (The list is not necessarily complete.)

DIN 18380

German construction contract procedures (VOB) 
- Part C

DIN 4109

Sound insulation in buildings

DIN EN 6946

Building components and building elements - 
Thermal resistance and thermal transmittance 
- Calculation method

DIN EN 12831

Heating systems in buildings - Method for 
calculation of the design heat load

DIN EN 128282

Heating systems in buildings - Planning of  
water-based heating systems

DIN EN 14868 

Protection of metallic materials against corrosion

DIN EN 14336

Installation and commissioning of water based 
heating systems

VDI 2035

Prevention of damage in water heating 
installations

VDI 4704

Water heating installations - Water quality, 
pressure maintenance, deaeration - Trainings

VDI/DVGW 6023

Hygiene in drinking-water installations 
DIN EN 1717 with national supplements
DIN 1988-100 Codes of practice for drinking 
water installations

TRGI

Technical Rules for Gas Installation

EneV

Energy Saving Directive

Please note that, according to EneV, the heating load of the building 
must be recalculated in the event of a major renovation of the 
heating system (boiler replacement). The system must be provided 
with equipment to enable automatic control according to time and 
temperature.

A water analysis is recommended for every drinking water delivery 
installation. In the case of warranty claims, water analysis is mandatory.

3  The necessary electrical connections, installation, commissioning 

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specialist personnel. IEC 364 and/or CENELEC HD 384 or DIN 
VDE 0100, DIN VDE 0190 and IEC Report 446 or DIN VDE 0110 
and EN 50178, EN 60204, EN 60335/Part 1 and Part 51 and/or 

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Hazard warning: Before performing any work on the controller 
or the components connected to it, disconnect the controller 
from the power supply as instructed. The outlets are also in 
an inactive state under mains voltage.

We would also ask you to install the systems supplied by us 
according to the installation instructions. Our warranty shall be 
rendered void in the event of damage caused to the systems or to 
the heating system or building due to violation of these instructions. 
Refurbishments or alterations are only permitted after consultation 
with the manufacturer. The manufacturer accepts no liability for 
any damage resulting from improper use of the units.

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drinking water. We therefore wish to point out some important 
installation and operating conditions.

The drinking water installation must be planned and implemented in 
accordance with the German Infection Protection Act, in particular 
Article 37 of the Drinking Water Ordinance, DIN 1988, DIN 50930 
Part 6, DIN 2000, DIN 2001 and DIN 18381 as well as VDI 6003 
and VDI/DVGW 6023 and the DVGW Worksheets quoted below, 
as well as generally accepted engineering practices. (The list is 
not necessarily complete.)

These are:

W 551

Drinking water heating and drinking water piping 
systems - Technical measures to reduce Legionella 
growth

W 553

Dimensioning of circulation-systems in central drinking 
water heating systems

W 291

Cleaning and disinfection of water distribution systems

DVGW W 557

Cleaning and disinfection of drinking water installations

Regulations of local water supply companies The applicable and 

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but note that they are not necessarily complete.

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personnel.

•  During installation, make sure that the open ends of the pipes 

are protected against dirt during work breaks.

•  The safety equipment of the drinking water delivery installation 

must comply with DIN EN 806-2 and DIN 1988-200 or the 
comparable national regulations or standards.

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being commissioned and handed over to the user.

•  Hot drinking water pipes must be provided with the prescribed 

thermal insulation in accordance with EneV and DIN 1988-200.

•  The drinking water pipes must be insulated in accordance 

with recognised engineering practices.

•  The cold water pipes should not be insulated together with 

the heating pipes. Thermal separation or, preferably, spatial 
separation is required.

Summary of Contents for KaMo Combi Port BASE XU

Page 1: ...Uponor Combi Port BASE XU EN Installation and Operation Manual...

Page 2: ...1 Mounting ball valve rail 12 3 2 Mounting HIU 12 3 3 Mounting UFH manifold 13 RQQHFWLRQ XQGHU RRU KHDWLQJ SLSHV 13 3 5 Connection single room controller 14 3 6 Mounting cabinet cover 14 4 Operation...

Page 3: ...performing any work on the controller or the components connected to it disconnect the controller from the power supply as instructed The outlets are also in an inactive state under mains voltage We w...

Page 4: ...Technical data Year built Serial number Order number Production location 1 2 ID plate example Device type Combi Port BASE XU Hz VI temperature max 95 C 7 RZ UDWH Exchanger type 1 15 l min Pressure lev...

Page 5: ...ly check the water temperature with a gauge before touching it 1 13 Leaks If leaks occur you must follow the instructions below ORVH DOO VKXW R YDOYHV LPPHGLDWHO Repair the lick in the appropriate man...

Page 6: ...a a stainless steel plate heat exchanger following the RZ WKURXJK SULQFLSOH 7KH VSHFL F WKHUPDO FKDUDFWHULVWLF RI WKH KHDW exchanger ensures excellent cool down of the heating water and low UHWXUQ RZ...

Page 7: ...ating return 1 Plate heat exchanger 4 Sensor pocket HM M10x1 wet diving 5 Flushing valve 6 Air vent 7 Heat meter distance piece 9 Strainer 13 DHW temparature controller TWB 18 Union nut 19 Pump 26 Wat...

Page 8: ...8 l Uponor Combi Port BASE XU l Installation manual WZ FIL 2 3 System example...

Page 9: ...r Installation L HUHQW VLQJOH URRP FRQWUROOHU FDQ EH FRQQHFWHG 6HH DYDLODEOH controler later in this chapter 2 4 2 Connecting ball valves Supply lines can be connected to Combi Port Base XU from top o...

Page 10: ...matrix is a fully equipped range of components for room temperature control optionally via radio or wired The unique auto balancing technology eliminates the need for manual balancing of the loops The...

Page 11: ...Combi Port 6 8 ZLWK XQGHU RRU KHDWLQJ PDQLIROG 6LQJOH URRP FRQWURO XQLW Smatrix is mounted and wired at the manifold System components 1 Combi Port BASE XU 2 UFH manifold 3 Single room controller Appl...

Page 12: ...DWHULDO Note Pay attention to horizontal alignment 3 2 Mounting HIU 1 6FUHZ 8 WR WKH ZDOO ZLWK HQFORVHG LQJ PDWHULDO 2 Join HIU to the ball valves Note The flat seals provided must be inserted before...

Page 13: ...alignment 2 Drill holes 3 6FUHZ 8 PDQLIROG ZLWK HQFORVHG LQJ PDWHULDO WR WKH ZDOO Connect UFH manifold to the ball valves on the station 3 4 Connection underfloor heating pipes Note Construction and...

Page 14: ...manifold on desired L brackets 2 Install the actuators on the UFH manifold return Electrical connection see relevant instruction of the single room controller Note Install the Interface unit allways o...

Page 15: ...ting supply and return as well as the hot and cold water correctly 7R OO WKH FHQWUDO KHDWLQJ V VWHP LQVWDOO D OOLQJ DQG GUDLQLQJ valve on site at a suitable central point Observe the hydraulic diagram...

Page 16: ...Port XU electrically see wiring diagram 2 Connect individual room controller please follow to the corresponding instruction Smatrix or Flexiboard 3 Coding of actuator please follow to the correspondi...

Page 17: ...hten the connections When tighte ning connections always lock the opposite side Vent the accumulated air in the heat interface unit by opening the venting screw Observe the system operating pressure T...

Page 18: ...e Please note Make sure not to bend or break the capillary line Using a welding wire slide out the locking tabs next to the adjustment number on the left and right in the direction of the union nut If...

Page 19: ...bi Port BASE XU l Installation manual l 19 40 4 7 Thermostatic heating limiter Through the thermostatic heating limiter 40 in the heating circuit the return temperature of the primary heating return i...

Page 20: ...min Wilo Yonos PARA RS 15 6 25 6 30 6 1 230 V Rp Rp 1 Rp 1 p kPa H m H P1 W Q m h Q Q Q l s Q Q Q Igpm Q Q Q m h Q Q max m ax LOR RQRV 3 5 56 S F FRQVWDQW 0 0 5 1 0 1 5 2 0 2 5 3 0 0 0 2 0 4 0 6 0 8...

Page 21: ...unscrewed the valves will shoot out of the thread Never tum the valves counter clockwise more than 4 times CLOSE 1 2 3 4 OPEN 0 25 x 1 5 L min Room heating circuit data Raum Heizkreis Daten Ruimte en...

Page 22: ...QJ 3 hexagon 32 mm RPSOHWHO RSHQ WKH E SDVV WWLQJ 3 Allen key 6 mm V D UHVXOW ZDWHU RZV IURP WKH OLQH YLD WKH E SDVV RZ UHWXUQ 3 QG RI XVKLQJ ORVLQJ WKH E SDVV WWLQJ 3 Allen key 6 mm Assemble the prot...

Page 23: ...ter This enables you to dispense unlimited amounts of hot water Restrictions are only imposed by the central heating The heating lines or heat exchangers are permanently maintained at a basic temperat...

Page 24: ...heating return E Secondary heating supply F Secondary heating return Malfunctions and maintenance A visual inspection is required every 3 to 6 months The device seal must be checked If drops form or w...

Page 25: ...336 50 215 80 30 50 1 3 4 Euro 7 x 3 4 Euro 460 355 87 73 385 336 50 215 80 30 50 1 3 4 Euro 8 x 3 4 Euro 510 355 87 73 435 336 50 215 80 30 50 1 3 4 Euro 9 x 3 4 Euro 560 355 87 73 485 336 50 215 80...

Page 26: ...TSYUDQLDQJ 3 MCDW MCDQTMF 4DBGMHRBGD MCDQTMFDM RBGD GHMYTFDE 7 TRRBGMHSS TRRBGMHSS MFDO A B Q QQS LDQ TMC QTBJED KKD 2DBGSD E Q CDM KK TRCQ BJKHBGDM DMDGLHF HD 7DHSDQF AD RNVHD 6D 6 3 Cabinet cover 6...

Page 27: ...Uponor Combi Port BASE XU l Installation manual l 27 6 5 Flushing valve E O Z Z K E O Z Z K O K Z Z E O K Z Z E...

Page 28: ...KHDWLQJ YROXPH RZ SDVVHV WKURXJK the heat exchanger KHFN WKH YROXPH RZ GXULQJ PD LPXP GLVSHQVLQJ using heat meters Combi Port BASE XU 15 l min Combi Port BASE XU 21 l min Heat meter type not supporte...

Page 29: ...ntrol head setting Actuator for second safety not connected electrically Actuator for second safety closed without current Connect this electrically 6HWWLQJ 9 YDOXH RI RQH YDOYH LV QRW FRUUHFW KHFN WK...

Page 30: ...LVWXQJ LWHU PLQ 0 5 10 15 20 25 30 35 40 5 10 15 20 25 PD LPXP 8 Performance curves Primary heating demand and return temperatures Heating side primary Primary heating demand litre h Pressure losses e...

Page 31: ...5 10 15 20 25 Zapfleistung Liter min 65 C 70 C 0 00 5 00 10 00 15 00 20 00 25 00 30 00 35 00 40 00 45 00 50 00 55 00 5 10 15 20 25 PD LPXP Primary heating demand and return temperatures Primary heatin...

Page 32: ...25 DSIOHLVWXQJ LWHU PLQ 0 0 5 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 5 10 15 20 25 PD LPXP Primary heating demand and return temperatures Heating side primary Primary heating demand litre h Pressure lo...

Page 33: ...00 800 1000 1200 1400 1600 5 10 15 20 25 DSIOHLVWXQJ LWHU PLQ 0 5 10 15 20 25 30 35 40 45 5 10 15 20 25 PD LPXP Primary heating demand and return temperatures Primary heating demand litre h Return tem...

Page 34: ...10 0 15 0 20 0 25 0 30 0 35 0 40 0 5 10 15 20 25 30 PD LPXP Primary heating demand and return temperatures Heating side primary Primary heating demand litre h Pressure losses e g 0 05 bar for heat me...

Page 35: ...5 10 15 20 25 30 DSIOHLVWXQJ LWHU PLQ 0 5 10 15 20 25 30 35 40 45 5 10 15 20 25 30 PD LPXP Primary heating demand and return temperatures Primary heating demand litre h Return temperature C Cold water...

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