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5.3.2.1 Settling test 

If sludge is removed using a 
vacuum truck, the sludge amount 
is determined with a sludge settling 
test in the process tank every two 
months. A one-litre measuring 
glass has been supplied with the 
treatment plant for the settling 
test. 

The settling test should be done 
when the treatment plant process 
is in the continuous aeration phase. 
A text on the PLC display indicates 
the ongoing process phase and its 
start time. 

If some other process phase is 
going on in the treatment plant 
(see process phases in section 
4.2), the settling test result is only 
indicative. If the sludge level in the 
measuring glass is above 500ml 
when the settling test is taken into 
sleep mode, repeat the test within 
one week. Aeration must be on 
also in sleep mode. You can start 
the compressor by moving the X3 
plug into the X6 socket. Remember 
to move the plug back to its place 
aft er the settling test!

When the treatment plant is in the 
settling or emptying phase, wait a 
few hours before taking the test.

Testing instructions:

1. 

Check the process phase from 
the PLC display.

2. 

If a phase other than conti-
nuous aeration is going on in 
the treatment plant, ensure 
that aeration is on by moving 
the X3 compressor plug 
into the X6 socket. Wait 10 
minutes for the sludge to mix 
evenly in the tank.

3. 

Wear protective gloves when 
taking the settling test!

4. 

Take sludge from the process 
tank on the right side into 
the measuring glass up to the 
one-litre marker (picture 40).

5. 

Place the measuring glass on 
an even surface (temperature 
above 0 degrees).

6. 

Aft er 90 minutes, check the 
clarifi er and sludge separation 
surface (picture 41).

7. 

If, aft er 90 minutes, the slud-
ge surface in the measuring 
glass is above 500ml and the 
sample has been taken in the 
continuous aeration phase, 
you need to order the vacuum 
truck.

8. 

Move the compressor plug 
back to its place.

9. 

Lock the treatment plant 
cover.

NOTE! Note the risk of falling into 
the tank!

5.4 Sampling 

Sampling should be performed 
by professionals. The clean water 
sample can be taken from a 
purpose-fi tted sampling well, the 
discharge location of the plant, or 
the  top part of the process tank 
(at a maximum depth of 0.2 to 0.3 
metres from the water surface) at 
the end of the settling stage, 5 to 
10 minutes before emptying.

The process start time can be 
determined for sampling purposes. 
The desired process start time is 
entered in the operation settings 
of the PLC by using process 
block (see section 4.3 table). The 
process block operates so that the 
treatment plant gathers the batch 
but does not start the process until 
the set time. The process starts at 
the set time if a suffi

  cient amount 

of water has been provided for 
the batch. The pump-out starts 
aft er approximately 7 hours and 30 
minutes from the set time. Make 
sure that the logic clock is on time!

Contact the manufacturer in 
matters related to sampling.

Picture 40

Picture 41

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Summary of Contents for WehoPuts 10

Page 1: ...WehoPuts 5 10 MINI AT URE WA S T E WAT E R T R E ATME N T PL A N T S INS TA L L AT ION A ND OPER AT ION M A NUA L 9 2014...

Page 2: ...removal using sludge bags 14 4 Treatment plant management 15 4 1 Treatment plant control unit 15 4 2 Process monitoring 15 4 3 Operation settings 16 4 4 Acknowledging alarms and reminders 17 4 5 GSM r...

Page 3: ...vers structural manufactur ing and material errors reported to and veri ed by the manufacturer Detailed warranty conditions can be found in the warranty certi cate supplied with the treatment plant MO...

Page 4: ...ent plant will automati cally resume the process from the interrupted stage Process steps 1 Wastewater batch accumulation Wastewater is directed into the storage tank without separate pre treatment Fr...

Page 5: ...875 1105 920 1160 outlet 110 110 outlet height from ground level 1335 1400 Electricity 230V 230V Distribution board main fuse 1x10A 1x10A Power supply cable MCMK 2x1 5 1 5 MCMK 2x1 5 1 5 Annual power...

Page 6: ...ank level switch 6 Over ow pipe connection 7 Machine room ventilation 8 Flushing tank 9 Chemical tank 10 Aerating plate 11 Sludge pump 12 Emptying pump 13 Process tank level switch 14 Outlet pipe conn...

Page 7: ...on pipe signal lamp ventilation pipe sludge bags sludge bag xing ring settling test measuring glass 2 2 Planning and choice of treatment plant location A plan is required for wastewater system constru...

Page 8: ...absorption well or area is measured based on the amount of water absorbed at one time and a bypass option is arranged in case of clogging It is preferable to install an inspection pipe in front of the...

Page 9: ...ant in locations where the soil contains mostly clay or high groundwater levels Lower the treatment plant into the trench using the lifting rings Install the anchor plates 4 pcs rod on the rods inside...

Page 10: ...er ow pipe in e g properties with a basement Over ow pipe and discharge pipe connection Fill the trench in layers to the level of the over ow pipe and discharge pipe connection Connect the over ow pip...

Page 11: ...d marked according to protection requirements The electricity cable is connected to the single phase socket in the treat ment plant machine room The control unit is connected to the socket with a plug...

Page 12: ...ting outward from the plant The treatment plant is entirely insulated to ground level 2 3 8 Filling and locking After installation the trench is lled up and the ground is shaped so it is slanted away...

Page 13: ...ere must be no sand or stones on the bottom of the storage and process tanks after installation 3 2 Releasing pumps For transport and installation the treatment plant pumps 2 pcs have been lifted to t...

Page 14: ...mode the compressor aerates the waste water Once a certain amount of wastewater has accumulated in the process tank the cleaning process begins 3 6 Sludge removal using a vacuum truck In the treatment...

Page 15: ...ers or alarms may be moni tored from the control unit PLC display The logic keyboard can be used for the following operational settings and choices Operating language Sludge emptying method selection...

Page 16: ...6 00 No Specifying sampling time The function is activated by choosing Yes and pressing Enter Feed the process block end time in numbers and press Enter The time is speci ed by being 7 h 30 min before...

Page 17: ...s been corrected and the alarm acknowledged The status of the treatment plant may also be supervised by status queries which the plant will reply to using SMS messages Messages correspond to readings...

Page 18: ...ault switches at least once a year The switch is checked by pressing the Test button in the control unit Pressing the button should trigger the fuse which is restored after the test NOTE You can test...

Page 19: ...age tank Sludge bag installation and replacement 1 Open treatment plant lid and move the sludge pipe to the side before removing the sludge basket picture 34 2 Lift up the entire sludge basket 3 Relea...

Page 20: ...ge removal using a vacuum truck is normally performed twice a year Vacuum truck emptying is not the default setting in the treatment plant Sludge pumping into the sludge bag is enabled until vacuum tr...

Page 21: ...tling test 4 Take sludge from the process tank on the right side into the measuring glass up to the one litre marker picture 40 5 Place the measuring glass on an even surface temperature above 0 degre...

Page 22: ...d into the treatment plant as it is a strong alkali that may lead to active sludge death Picture 42 Picture 43 Picture 44 5 5 2 Dosing and monitoring Lime is added into the treatment plant s process t...

Page 23: ...orised service vendors The periodic service and failure related service of the treatment plant are carried out by the manufacturer or a manufacturer authorised ser vice centre The owner of the propert...

Page 24: ...ince the last vacuum truck emptying The sludge bag reminder is not on by default You can activate the reminder by using the instructions in section 4 3 The replacement interval is a guideline When slu...

Page 25: ...nspected If the sludge is black in colour the active sludge has died This may be due to a long break in operation aerating malfunction or foreign substance in the treatment plant You can determine the...

Page 26: ...TE Before service ensure that the electrical supply to the treatment plant is disconnected NOTE Note the risk of falling into the tank 7 2 1 Transfer pump cleaning The transfer pump is located inside...

Page 27: ...ter cleaning ensure the free rotation of the blade wheel picture 53 Picture 48 Picture 49 Picture 50 9 Reassemble the pump after cleaning Carefully reattach the bottom plate screws Clear any accumulat...

Page 28: ...er pump chain in the storage tank The structure of the treatment plant is explained in section 1 7 Cleaning storage tank level switches see section 7 1 items 1 2 6 and 9 Cleaning process tank level sw...

Page 29: ...Operation journal dures carried out on the treatment plant DATE EVENT ALERT SERVICE PROCEDURE The property owner must regularly complete an operation journal of the operation and service proce 29...

Page 30: ...DATE EVENT ALERT SERVICE PROCEDURE 30...

Page 31: ...DATE EVENT ALERT SERVICE PROCEDURE 31...

Page 32: ...30721_ENG_09 2014 Performer Uponor Infra Ltd P O Box 21 FI 65101 Vaasa Finland T 358 20 129 211 F 358 20 129 2098 W www uponor E markkinointi uponor uponor com...

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