8
COMPONENT INSPECTION OR SERVICES
INTERVAL MODEL Y N R
Elevating
Inspect for structural cracks
Daily
A
Assembly
Check pivot points for wear
30
D
A
Check mounting pin pivot bolts
30
D
A
for proper torque
Check linkage gear for wear
6
M
A
Check elevating arms for bending
6
M
A
Grease linkage pins
30
D
A
Grease linkage gear
30
D
A
Chassis
Check hoses for pinch or
Daily
A
rubbing points
Check component mounting
6
M
A
for proper torque
Check welds for cracks
Daily
A
Lift
Check the cylinder rod for wear
30
D
A
Cylinder
Check mounting pin pivot bolts
30
D
A
for proper torque
Check pivot pin snap rings
30
D
A
Check seals for leaks
30
D
A
Inspect pivot points for wear
30
D
A
Check fittings for proper torque
30
D
A
Entire
Check for and repair
Daily
A
Unit
collision damage
Check fasteners for proper torque
3
M
A
Check for corrosion-remove
6
M
A
and repaint
Lubricate
30
D
A
Labels
Check for peeling, missing, or
Daily
A
unreadable labels & replace
Wheel
Check wheel assembly for play
30
D
A
Bearings
Repack wheel bearings
2
Y
A
(replace wheel bearings and
seals at 2000 hrs.)
Service Report
Date: ______________
Owner: _______________________________
Model No: ___________ Serial No: ________
Serviced By: ___________________________
Service Interval: ________________________
Routine Service Table Key
Interval
Daily=each shift (every day) or every eight hours
30
D
=every month (30 days) or every 50 hours
3
M
=every 3 months or 125 hours
6
M
=every 6 months or 250 hours
1
Y
=every year or 500 hours
2
Y
=every year or 1000 hours
Model
A= All Models
E= Electric Models
D= Dual Fuel Models
Y
=Yes/Acceptable
N
=No/Not Acceptable
R
=Repaired/Acceptable
Routine Service
Use the following table as a guide for routine
maintenance.
Inspection and maintenance shall
be performed by personnel who are trained
and familiar with mechanical and electrical
procedures.
Refer to the Service Manual for
complete service instructions.
Please copy the following page and use the
Routine Service table as a checklist when inspect-
ing a machine for service.
COMPONENT INSPECTION OR SERVICES
INTERVAL MODEL Y N R
Battery
Check electrolyte level
Daily
A
System
Check specific gravity
30
D
A
Clean exterior
6
M
A
Check battery cable condition
Daily
A
Charge batteries
Daily
E
Clean terminals
6
M
A
Engine Oil
Check level and condition
Daily
D
Check for leaks
Daily
D
Change oil filter
30
D
D
Engine Fuel Check fuel level
Daily
D
System
Check for leaks
Daily
D
Replace fuel filter
6
M
D
Check air cleaner
Daily
D
Hydraulic Oil Check oil level
Daily
A
Change filter
6
M
A
Drain and replace oil
2
Y
A
Hydraulic
Check for leaks
Daily
A
System
Check hose connections
30
D
A
Check hoses for exterior wear
30
D
A
Emergency Open the emergency lowering
Daily
A
Hydraulic
valve and check for
System
serviceability
Controller
Check switch operation
Daily
A
Control
Check the exterior of the cable
Daily
A
Cable
for pinching, binding or wear
Platform
Check fasteners for proper torque
Daily
A
Deck and
Check welds for cracks
Daily
A
Rails
Check condition of deck
Daily
A
Tires
Check for damage
Daily
A
Check air pressure (50 psi-B78 x 13 ST)
Daily
A
Check lug nuts (torque to 90 ft. lbs. [123 Nm])
30
D
A
Hydraulic
Wipe clean
30
D
A
Pump
Check for leaks at mating surfaces
30
D
A
Check for hose fitting leaks
Daily
A
Check mounting bolts for proper torque
30
D
A
Check the drive coupling for proper
torque and alignment
1
Y
A
Lubricate pump splines (Kohler Only)
6
M
D
Drive Motors Check for operation and leaks
Daily
A
Steering
Check hardware & fittings
6
M
A
System
for proper torque
Grease pivot pins
30
D
A
Oil king pins
30
D
A
Check steering cylinder for leaks &
30
D
A
mounting bolts for proper torque
5
Transporting Work Platform
By Forklift
NOTE: Forklifting is for transporting only.
See specifications for weight of work plat-
form and be certain that forklift is of
adequate capacity to lift platform.
Forklift from side of Chassis by lifting under the
Chassis Modules (Figure 5).
By Crane
1. Secure straps to Lifting Lugs only (Figure 5).
By Truck
1. Maneuver the work platform into transport
position and chock wheels.
2. Secure the work platform to the transport
vehicle with chains or straps of adequate load
capacity attached to the chassis tie down lugs
(Figure 5).
Tie down lugs are not to be used to lift
work platform.
Overtightening of chains or straps through
tie down lugs may result in damage to work
platform.
Figure 5: Transporting Work Platform
Fold Down Guardrails
This procedure is only for passing through door-
ways. Guardrails must be returned to proper
position before using the machine.
Fold Down Procedure (Figure 4)
Note: When performing the following proce-
dures retain all fasteners.
1. Place controller on platform.
2. Starting at the front of the platform, remove
nuts, bolts and washers from the top of the
front guardrail. Fold the front guardrail down
onto the platform.
3. Close and latch the gate.
4. Remove nuts, bolts and washers from the top
of the rear guardrail. Fold the rear guardrail
down onto the platform being careful to keep
gate latched at all times.
5. Remove nuts, bolts and washers from the top
of the side guardrails and from the slideout
deck midrail. Lift up and fold one side guardrail
in so it rests on the deck. Repeat with other
side guardrails.
Erection Procedure
1. Raise side guardrails making sure each is
pushed down to secure the guardrail in the
vertical position.
2. Install bolts, washers and nuts between the
side guardrails, tighten securely.
3. Raise rear guardrail assembly, aligning holes
and install bolts, washers and nuts. Tighten
securely.
Before entering Platform, guardrails must be
securely fastened in their proper position.
Figure 4: Fold Down Guardrails
Front Tie
Downs/
Lifting Lugs
Forklift
Rear Lifting
Lug
(Typical)
Rear Tie
Downs
