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When setting the heat to a temperature below 200˚F, first rotate the Heat Control Knob 
fully clockwise and then proceed to the desired temperature setting. 

 

 

The temperature display can be toggled between Fahrenheit and Centigrade by 
depressing the C/F button on the Display Board. 

 

Film Tension…

 

 
To adjust the film tension on the Top and Bottom Supply Mandrels, the laminator must be 
loaded and heated.  Remove the Heat Guard and Feed Table and then loosen the tension on 
both rolls of laminating film by turning the Tension Adjustment Knobs counter-clockwise until 
there is no drag on either the Top or Bottom Supply Mandrels.  Turn the Speed Control Knob to 
a slow speed setting and set the Motor Drive Switch to the “FORWARD” position.  As the film 
runs through the laminator it will appear wrinkled and bubbly.  Gradually increase the tension 
on both the Top and Bottom Supply Mandrels by turning the knobs clockwise until the film is 
smooth on the Heat Shoes and is no longer wrinkled and bubbly appearing. 
 
Notes: 
 

 

For best results, reset the film tension with EACH new set of film rolls 

 

 

As the film supply becomes low and the roll diameter decreases, it is necessary to 
decrease the tension on the film rolls. 

 

 

Too little tension on the Top or Bottom Supply Mandrels causes vertical or diagonal 
streaks in the film as it passes over the Heat Shoes. 

 

 

Excessive tension will lead to increased wear and tear on the laminator and will cause 
exiting laminating film to curl excessively. 

 

Cleaning the Machine…

 

 
If you service the laminator yourself, call USI Technical Assistance (800-752-9131) for additional 
service and safety recommendations.  
 
Cleaning the Heat Shoes 
 
With continuous use, the Heat Shoes will accumulate adhesive and dirt.  It is recommended 
that you periodically inspect them and clean them.  Use USI’s Laminator Cleaning Kit which 
contains cleaning fluid, a Scotch Brite® scrubbing pad for Rubber Rollers and a mesh covered 
sponge for Heat Shoes. 
 

Summary of Contents for ARL 4000

Page 1: ...1 ARL 4000 40 Digital Roll Laminator 8901 OWNER S MANUAL CALL TOLL FREE 1 800 282 9290 www usi laminate com Free Lifetime Tech Support Customer Service M F 8am to 6pm Eastern...

Page 2: ...er Warranty We warrant to the original purchaser the equipment manufactured to be free from defects in material and workmanship under normal use and service Our obligation under this warranty shall be...

Page 3: ...ical components d USI shall have the option at its own discretion whether to 1 ship replacement parts to repair the equipment 2 bring the equipment to USI for servicing and repair and or 3 to provide...

Page 4: ...s of this Contract shall remain in full force and effect provided that in such event the parties agree to negotiate in good faith substitute enforceable provisions which most nearly effect the parties...

Page 5: ...well lit Allow sufficient access to the front and the back of the laminator Respect the heat shoes Operating temperatures are hot enough to burn skin If clearing a film wrap around or jam on or near...

Page 6: ...ice the laminator yourself call USI Technical Assistance 800 752 9131 for additional safety recommendations Use only USI parts for service or replacement Failure to use USI parts could void manufactur...

Page 7: ...nd repairs an assortment of metric Allen key wrenches a slotted screw driver and a Phillips screw driver are necessary Unpacking Your Laminator Your laminator comes packed in one carton It contains 1...

Page 8: ...nother test see adjustment details in the section titled Tension Repeat this step until you obtain desired results When laminating run a small amount of film before feeding the print into the laminato...

Page 9: ...ing the Supply Mandrel rotate it in the opposite direction from which the gripper dog points while pressing it into the roll of film and center on the mandrel Place the loaded Supply Mandrel on the ma...

Page 10: ...ockwise when threading the laminating film it is best to have no drag at all Turn the Speed Control Knob to a slow speed setting Set the Motor Drive Switch to the FORWARD position and using the Thread...

Page 11: ...ly Mandrels by turning the knobs clockwise until the film is smooth on the Heat Shoes and is no longer wrinkled and bubbly appearing Notes For best results reset the film tension with EACH new set of...

Page 12: ...to cut through adhesive deposits Turn the Speed Control Knob to a slow speed setting and toggle the Motor Drive Switch between the FORWARD and OFF positions to advance the rollers and clean all areas...

Page 13: ...s do not attempt to alter its position as this can damage the print Do not stop the laminator before the item has completely exited from the rear to avoid a dwell line across the print Do not service...

Page 14: ...y mandrel will cause the film to curl upward or too much tension on the bottom supply mandrel will cause the film to curl downward b Bottom roll of laminating film is threaded incorrectly 6 Wrinkling...

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