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14 

 

 

4.

 

Blisters on surface of substrate or along edge of substrate: 

a.

 

Heat is set too high. 

b.

 

Excessive moisture in the substrate being laminated. 

c.

 

Inks are not fully dry. 

d.

 

Rubber Rollers are not clean or are damaged. 

 

5.

 

Curling of the finished lamination: 

a.

 

Unbalanced tension on the supply mandrels; too much tension on the top supply mandrel will 
cause the film to curl upward, or too much tension on the bottom supply mandrel will cause the 
film to curl downward. 

b.

 

Bottom roll of laminating film is threaded incorrectly. 

 

6.

 

Wrinkling around edge of laminated substrate: 

a.

 

Substrate to be laminated is too thick; try a laminating film with a thicker adhesive layer to 
compensate for the added thickness or flush cut the substrate. 

 
 
 
 
 
 
 
 
 
 
 
 

USI Corporate Headquarters 

98 Fort Path Road 

Madison, Connecticut 06443 

(203) 245-8586 ● (800) 243-4565 ● Fax (203) 245-7337 

www.usi-laminate.com

  

Summary of Contents for ARL 4000

Page 1: ...1 ARL 4000 40 Digital Roll Laminator 8901 OWNER S MANUAL CALL TOLL FREE 1 800 282 9290 www usi laminate com Free Lifetime Tech Support Customer Service M F 8am to 6pm Eastern...

Page 2: ...er Warranty We warrant to the original purchaser the equipment manufactured to be free from defects in material and workmanship under normal use and service Our obligation under this warranty shall be...

Page 3: ...ical components d USI shall have the option at its own discretion whether to 1 ship replacement parts to repair the equipment 2 bring the equipment to USI for servicing and repair and or 3 to provide...

Page 4: ...s of this Contract shall remain in full force and effect provided that in such event the parties agree to negotiate in good faith substitute enforceable provisions which most nearly effect the parties...

Page 5: ...well lit Allow sufficient access to the front and the back of the laminator Respect the heat shoes Operating temperatures are hot enough to burn skin If clearing a film wrap around or jam on or near...

Page 6: ...ice the laminator yourself call USI Technical Assistance 800 752 9131 for additional safety recommendations Use only USI parts for service or replacement Failure to use USI parts could void manufactur...

Page 7: ...nd repairs an assortment of metric Allen key wrenches a slotted screw driver and a Phillips screw driver are necessary Unpacking Your Laminator Your laminator comes packed in one carton It contains 1...

Page 8: ...nother test see adjustment details in the section titled Tension Repeat this step until you obtain desired results When laminating run a small amount of film before feeding the print into the laminato...

Page 9: ...ing the Supply Mandrel rotate it in the opposite direction from which the gripper dog points while pressing it into the roll of film and center on the mandrel Place the loaded Supply Mandrel on the ma...

Page 10: ...ockwise when threading the laminating film it is best to have no drag at all Turn the Speed Control Knob to a slow speed setting Set the Motor Drive Switch to the FORWARD position and using the Thread...

Page 11: ...ly Mandrels by turning the knobs clockwise until the film is smooth on the Heat Shoes and is no longer wrinkled and bubbly appearing Notes For best results reset the film tension with EACH new set of...

Page 12: ...to cut through adhesive deposits Turn the Speed Control Knob to a slow speed setting and toggle the Motor Drive Switch between the FORWARD and OFF positions to advance the rollers and clean all areas...

Page 13: ...s do not attempt to alter its position as this can damage the print Do not stop the laminator before the item has completely exited from the rear to avoid a dwell line across the print Do not service...

Page 14: ...y mandrel will cause the film to curl upward or too much tension on the bottom supply mandrel will cause the film to curl downward b Bottom roll of laminating film is threaded incorrectly 6 Wrinkling...

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