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3.5 Film Tension for Encapsulating

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To adjust the film tension on the Top and Bottom Supply Mandrels, the laminator must be loaded 

and

 heated.  Remove the Heat Guard and Feed Table and then loosen the tension on both rolls 

of laminating film by turning the Tension Adjustment Knobs counter-clockwise until there is no 
drag on either the Top or Bottom Supply Mandrels.  Turn the Speed Control Knob to a slow 
speed setting and set the 

Motor Drive Switch to the “FORWARD” position.  As the film runs 

through the laminator with no tension it will appear wrinkled and bubbly.  Gradually increase the 
tension on both the Top and Bottom Supply Mandrels by turning the knobs clockwise until the film 
is smooth on the Heated Laminating Rollers and is no longer wrinkled and bubbly appearing. 
 

Notes:

 

 

  For best results, reset the film tension with EACH new set of film rolls. 

 

  As the film supply becomes low and the roll diameter decreases, it is necessary to 

decrease

 the tension on the film rolls. 

 

  Too little tension on the Top or Bottom Supply Mandrels causes vertical or diagonal 

streaks in the film as it passes over the Heated Laminating Rollers. 

 

  Excessive tension will lead to 

increased

 wear on the laminator and will cause exiting 

laminating film to curl excessively. 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Summary of Contents for ARL-PRO-2700

Page 1: ...ARL PRO 2700 Thermal Mounting Roll Laminator OWNERS MANUAL Customer Service and Technical Support 800 282 9290 customers usi corp com www usi laminate com IMPORTANT INFORMATION...

Page 2: ...n one year from the date of shipment and which our examination shall disclose to our satisfaction to be defective Warranty does not include damage due to operator error or general maintenance When nec...

Page 3: ...OFF position and allow the laminator to cool to room temperature Do not operate the laminator without the heat guard in place Before lifting or moving the laminator set the Heat Switch to the OFF posi...

Page 4: ...e power outlet before attempting any service The laminator should only be operated from the type of power source indicated in this OWNERS MANUAL and on the serial label located on the rear panel of th...

Page 5: ...n the direct path of a room cooling fan air conditioner or similar forced draft Tools necessary to set up your laminator include cutting pliers and adhesive tape For future maintenance and repairs an...

Page 6: ...r speed or direction plug control into socket depress the drive switch to the forward position depress control pedal to engage rollers and then set roller speed as desired release control pedal to sto...

Page 7: ...can cause laminating problems and increase wear on the machine It is normal to need higher tension on a new roll of laminating film and lower tension as the size of the roll decreases with use 2 5 Rol...

Page 8: ...the FORWARD position and perform a test lamination to ensure proper settings for successful lamination Watch film as it exits the rollers so it doesn t wrap around the rollers It may be helpful to hol...

Page 9: ...with the blue Color Code and insert it into the roll of film so the blue end of the mandrel matches the blue end of the film roll While inserting the Supply Mandrel rotate it in the opposite directio...

Page 10: ...ess will push the Web into the Pull Rollers and then exit the machine Ensure that the Threading Board and laminating film exit between the rear Pull Rollers Remove the Threading Board and save it for...

Page 11: ...ion it will appear wrinkled and bubbly Gradually increase the tension on both the Top and Bottom Supply Mandrels by turning the knobs clockwise until the film is smooth on the Heated Laminating Roller...

Page 12: ...n on the board Do not press the substrate down firmly until you are certain that it is aligned correctly for your needs the repositionable adhesive will allow for slight adjustments to the substrate a...

Page 13: ...eed through the laminator and automatically exit at the rear of the unit CAUTION The board will be hot Allow it to lie flat while cooling 8 When your final mounting board has cleared the pull rollers...

Page 14: ...he speed control is only to be used for controlling running speed When you have finished mounting set the Heat Switch and the Motor Drive Switch to the OFF position rotate the roller lift handle to op...

Page 15: ...Rotate the Speed Control Knob to a slow speed setting and toggle the Motor Drive Switch between the FORWARD and OFF positions to advance the rollers and clean all areas Proceed to wipe the rollers cle...

Page 16: ...capsulating operate the laminator with two rolls of the same width laminating film to avoid excessive adhesive transfer to the rollers If laminator is not in current use turn the machine OFF Never fee...

Page 17: ...dge of substrate a Heat is set too high b Excessive moisture in the substrate being laminated c Inks are not fully dry d Rubber Rollers are not clean or are damaged 5 Curling of the finished laminatio...

Page 18: ...nnecticut 06443 Customer Service and Technical Support 800 282 9290 Int l 203 245 8586 Fax 203 245 8619 customers usi corp com www usi laminate com East Coast Distribution Center Madison CT West Coast...

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