background image

 
 
 

3. Basics of Operating Your Laminator, 
Encapsulating

… 

 

3.1 Encapsulating 

 

Your new laminator arrives ready-to-run.  For basic encapsulating, the machine needs to be 
loaded with laminating film and have the Feed Table and Heat Guard installed.  If the machine is 
not loaded with laminating film already, do so as detailed in the section titled “3.2 Loading Film for 
Encapsulating.”  For operating instructions utilizing foam boards, see the section titled “3.6 
ProMount Foam Boards.” 
 
Plug the laminator into an appropriate power supply and set the Heat Switch to the “ON” position.   
Next, 

set the temperature according to the film manufacturer’s recommendations for the film you 

have chosen, and allow the machine to heat for approximately 15 minutes.  Temperature 
adjustment is detailed in the section titled “3.4 Heat Settings for Encapsulating.” 
 
After 15 minutes of heating time, set the Motor Drive Switch to the “FORWARD” position and 
allow the rubber r

ollers to rotate ½ turn.  Set the Motor Drive Switch to the “OFF” position and 

allow the machine to heat an additional 15 minutes before use.  Check the heat setting and adjust 
as necessary. 
 
Set the Motor Drive Switch to the “FORWARD” position and perform a test lamination to ensure 
proper settings for successful lamination.  Watch film as it exits the rollers so it doesn’t wrap 
around the rollers.  It may be helpful to hold the exiting film at first when starting a lamination run.  
If any adjustments are necessary make them now and run another test; see adjustment details in 
the section titled “3.5 Film Tension for Encapsulating.”  Repeat this step until you obtain desired 
results. 
 
When laminating, run a small amount of film before feeding the print into the laminator to avoid a 
“dwell line” across the leading edge of your print.  Feed the print slowly 

and

 evenly.  Smoothing 

the print or keeping gentle 

“back pressure” on it as the rollers pull it through will help to ensure a 

professional, wrinkle free finish.  You may laminate subsequent prints now, leaving appropriate 
space between each print for trimming. 
 
When your last print has cleared the pull rollers and completely exited the laminator, set the 
Motor Drive Switch to the “OFF” position.  

Do Not

 use the Speed Control Knob to turn the drive 

system 

“OFF;” the speed control is 

only

 to be used for controlling running speed. 

 
When you have finished laminating, set the Heat Switch and the Motor 

Drive Switch to the “OFF” 

position, rotate the roller lift handl

e to “open” the rollers, and unplug the machine at the end of the 

day. 

 
 
 
 
 
 
 
 
 

Summary of Contents for ARL-PRO-2700

Page 1: ...ARL PRO 2700 Thermal Mounting Roll Laminator OWNERS MANUAL Customer Service and Technical Support 800 282 9290 customers usi corp com www usi laminate com IMPORTANT INFORMATION...

Page 2: ...n one year from the date of shipment and which our examination shall disclose to our satisfaction to be defective Warranty does not include damage due to operator error or general maintenance When nec...

Page 3: ...OFF position and allow the laminator to cool to room temperature Do not operate the laminator without the heat guard in place Before lifting or moving the laminator set the Heat Switch to the OFF posi...

Page 4: ...e power outlet before attempting any service The laminator should only be operated from the type of power source indicated in this OWNERS MANUAL and on the serial label located on the rear panel of th...

Page 5: ...n the direct path of a room cooling fan air conditioner or similar forced draft Tools necessary to set up your laminator include cutting pliers and adhesive tape For future maintenance and repairs an...

Page 6: ...r speed or direction plug control into socket depress the drive switch to the forward position depress control pedal to engage rollers and then set roller speed as desired release control pedal to sto...

Page 7: ...can cause laminating problems and increase wear on the machine It is normal to need higher tension on a new roll of laminating film and lower tension as the size of the roll decreases with use 2 5 Rol...

Page 8: ...the FORWARD position and perform a test lamination to ensure proper settings for successful lamination Watch film as it exits the rollers so it doesn t wrap around the rollers It may be helpful to hol...

Page 9: ...with the blue Color Code and insert it into the roll of film so the blue end of the mandrel matches the blue end of the film roll While inserting the Supply Mandrel rotate it in the opposite directio...

Page 10: ...ess will push the Web into the Pull Rollers and then exit the machine Ensure that the Threading Board and laminating film exit between the rear Pull Rollers Remove the Threading Board and save it for...

Page 11: ...ion it will appear wrinkled and bubbly Gradually increase the tension on both the Top and Bottom Supply Mandrels by turning the knobs clockwise until the film is smooth on the Heated Laminating Roller...

Page 12: ...n on the board Do not press the substrate down firmly until you are certain that it is aligned correctly for your needs the repositionable adhesive will allow for slight adjustments to the substrate a...

Page 13: ...eed through the laminator and automatically exit at the rear of the unit CAUTION The board will be hot Allow it to lie flat while cooling 8 When your final mounting board has cleared the pull rollers...

Page 14: ...he speed control is only to be used for controlling running speed When you have finished mounting set the Heat Switch and the Motor Drive Switch to the OFF position rotate the roller lift handle to op...

Page 15: ...Rotate the Speed Control Knob to a slow speed setting and toggle the Motor Drive Switch between the FORWARD and OFF positions to advance the rollers and clean all areas Proceed to wipe the rollers cle...

Page 16: ...capsulating operate the laminator with two rolls of the same width laminating film to avoid excessive adhesive transfer to the rollers If laminator is not in current use turn the machine OFF Never fee...

Page 17: ...dge of substrate a Heat is set too high b Excessive moisture in the substrate being laminated c Inks are not fully dry d Rubber Rollers are not clean or are damaged 5 Curling of the finished laminatio...

Page 18: ...nnecticut 06443 Customer Service and Technical Support 800 282 9290 Int l 203 245 8586 Fax 203 245 8619 customers usi corp com www usi laminate com East Coast Distribution Center Madison CT West Coast...

Reviews: