usi MRL Series, Operation And Maintenance Manual

Page 1: ...Provided By http www MyBinding com http www MyBindingBlog com USI MRL Series Wide Format Laminators Instruction Manual...

Page 2: ...OPERATION AND MAINTENANCE MANUAL MRL SERIES ROLL LAMINATORS MOUNTERS WIDE F O R M A T LAMINATING Inc Since 1975 USI...

Page 3: ...tion under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service with in two years from the date of shipment and which ou...

Page 4: ...ach covers a different subject heading Each chapter is further broken down into parts Each part contains a detailed discussion covering either an operation or maintenance procedure for your laminator...

Page 5: ...ensitive Film 14 Automatic Reverse Feature 15 Mounting 16 Cooling Fans 17 Inline Slitters 17 Chapter 2 Care And Cleaning Reloading A New Supply Of Film On A Hot Laminator 18 Cleaning The Heat Shoes 19...

Page 6: ...and guards protect operators from such moving parts as the drive chain and sprockets roller ends etc Turn the power switch OFF before walking away or leaving the laminator unattended Before lifting or...

Page 7: ...not place the laminator where the heat shoes will be in the direct path of a room cooling fan air conditioner or similar forced draft Tools necessary to set up your laminator include cutting shears a...

Page 8: ...nd it s skid Should your laminator ever need to be returned for service the foam filled carton ensures safe transit CAUTION Laminator is extremely heavy Two people will be needed to move the machine U...

Page 9: ...e rollers should be turning to heat the rubber rollers evenly Turn the drive switch to the forward position and rotate the speed control knob until the rollers are moving slowly Heat approximately 15...

Page 10: ...roll of film and place it on the laminator as illustrated above Fol low the same steps to load the top supply mandrel See threading diagrams on page 10 FILM SPLICES NOTE When loading your laminating f...

Page 11: ...AM UPPER PULL ROLLER UPPER 2 1 4 SUPPLY MANDREL LOWER IDLER ROLLER DULL SIDE GLOSSY SIDE FRONT HEAT SHOE UPPER LAMINATING ROLLER LOWER PULL ROLLER UPPER IDLER ROLLER GLOSSY SIDE DULL SIDE HEAT SHOE LO...

Page 12: ...ockwise position Be sure that the slitters are rotated up and out of the film s path Turn on the Drive switch and using the threading board push the film web into the laminating rolls This process wil...

Page 13: ...knobs Once the laminator is loaded heated and tension adjusted re install the feed tray HELPFUL HINTS For best results reset tension with EACH new pair of film rolls As the film roll supply becomes l...

Page 14: ...of the substrate stock that you will be laminating push material through the rollers at the same time you will be pushing the film Stop when approximately 1 of board is pertruding out in front of the...

Page 15: ...e rear rollers while insuring the release liner is firmly attached to the Waste Rewind core The separation point for the film and release liner should be between the idler shaft and the point where th...

Page 16: ...hot heat shoes Turn the speed control knob to a slow speed and depress the reverse switch Slowly back the film out of the laminator When clear reload the laminating film WARNING Never use a sharp obj...

Page 17: ...to slowly contact the mounting board just before entering the laminating rollers The machine will apply the mounting pressure as the substrate is run through Mounting Two Step An alternate mounting m...

Page 18: ...ses and lowers the slitters To adjust where the slitters cut first remove the laminating film from the rollers Next raise the slitters to their operating position by rotating the control knob Using an...

Page 19: ...or shears avoid contact with heat shoes or rubber rollers Remove the old cores and replace with new rolls of film Loosen the tension on the film rolls Thread the new web of film around the idler bar a...

Page 20: ...build up Use USI s Laminator Cleaning Kit which contains a foam cleaner for use on the heat shoes rubber rollers a coarse scrubbing pad designed for cleaning rubber rollers and a mesh covered sponge...

Page 21: ...gers Rotate front roller release knob to its full clockwise position Place towel or other padded material on feed table Grab the rear of the heat shoe and rotate it over so that the heat shoe is upsid...

Page 22: ...d Turn the drive switch on and off to advance the rollers and clean each section at a time To clean the lower rollers simply raise the roller lifts WARNING Do not use any sharp metallic objects or ste...

Page 23: ...o high on either or both heat shoes 2 Excessive moisture in the paper being laminated If inks are not dry this may also cause blisters For high moisture content substrates use USI s low temperature fi...

Page 24: ...YOUR SOURCE FOR LAMINATION USI 23 WIRING DIAGRAM MRL 32 42 Only MRL 32 42 Only Left on MRL 32 42 Left on MRL 32 42 MRL 42 Only MRL 42 Only...

Page 25: ...75 75 73 71 49 50 82 74 11 48 4 59 70 47 6 41 42 38 40 46 36 36 45 9 10 6 43 38 36 26 31 32 34 81 58 59 17 16 15 72 14 18 54 19 73 62 63 33 37 36 39 3 1 2 71 35 5 51 60 61 24 7 44 79 66 67 65 64 53 5...

Page 26: ...Board 51 Supply Roll Support Upper Left 52 Terminal Block Marker 53 Supply Roll Support Lower Right 54 Supply Roll Support Upper Right 55 Terminal Block 56 Fuse Holder 57 Screw 6 32x3 8 Phil Pn Hd 58...

Page 27: ...Fort Path Road Madison CT 06443 2264 Sales 800 243 4565 Technical Assistance 800 752 9131 DISTRIBUTION CENTERS Phoenix AZ Madison CT WIDE F O R M A T LAMINATING MRL SERIES ROLL LAMINATORS MOUNTERS Inc...