background image

© 2021 United States Stove Company

9

Stoves that are capable of burning coal usually will burn 

both Bituminous and Anthracite coal. Anthracite is 

perhaps the best coal fuel because of its long even burn 

time, high heat output, and cleanliness which make it a 

good choice for the home. However, keep in mind it is a 

much more difficult fuel to use, requires more care and 

patience, is not so widely available, and is usually much 

more expensive than Bituminous.

SIZE OF COAL

Most sizes of Bituminous Coal will work in a coal stove; 

for best results we recommend large “nut” coal to small 

“egg” coal (1-3/4” diameter to 4” diameter). When 

burning Anthracite, use “egg” or “broken” with sizes 

between 2-5/16” thru 4-3/8”. Note that it is important 

to the long life of your stove to buy coal which has been 

sized and cleaned. Cleaning ensures removal of rocks and 

other minerals. Never use coal smaller than 1” or larger 

than 5” in diameter. Small sized coal will smother the fire. 

Too large a size of coal will not burn well.

STOVE OPERATION

All coal fires should be started with wood which will allow 

the fire to get hot enough to ignite the coal. The best 

ignition fires utilize dry pine or other resinous soft woods 

as kindling, with hard wood (oak, hickory, ash) added to 

increase the heat prior to addition of the coal.
Before starting the fire, open the stove pipe damper (if 

equipped), turn the thermostat to high, open the ash 

pit door and feed door, place newspaper and finely split 

kindling on the grate, light the paper, add larger hard wood 

after the kindling is burning brightly. CAUTION: Never 

use gasoline, lantern fuel, kerosene, charcoal lighter fluid, 

or other flammable liquids to start or freshen up a fire in 

any heater. Place the larger pieces of wood on the fire so 

that they are slightly separated and form a level for the 

addition of coal. It will take 10 to 20 minutes before this 

wood is thoroughly ignited. Adding coal too soon will cut 

the air supply and smother the fire.

BURNING BITUMINOUS

Once your kindling and wood fire has produced a bed of 

well-established coals, start adding coal in layers allowing 

each to ignite before adding more. Bituminous has a high 

volatile content and, as a result, should be fired with the 

“conical method” - with the highest portion of your fire 

bed in the center of the firebox. The first flames will be 

long and generally orange or yellow and produce quite a 

bit of smoke. As the gases burn off the flames become 

shorter, change color and produce less smoke.
Once the fire is WELL ESTABLISHED add coal to the 

center of the firebox forming the cone. Burning in this 

fashion allows heat to drive off the volatile gases, and 

turbulence created increases the burn efficiency. There 

will have to be some experimenting with the individual 

setup as no two chimney’s or installations are going to 

be the same. Just remember to allow enough air to enter 

the firebox and keep the stove pipe damper open so that 

volatiles are properly burned. Before refueling, take the 

time to break up the cone a little with a poker, especially 

if it has caked over or formed a crust. But, be careful not 

to mix the coal as this increases the chances of forming 

clinkers. When shaking the grate(s) be gentle. Just a few 

short movements - a couple of “cranks” - is better than a 

lot of agitation. The objective is to remove a small amount 

of the ashes without disturbing the fire. Stop when you 

see a glow in the ashes or the first red coals fall into the 

ash pan. Excessive shaking wastes fuel and can expose 

the grate(s) to very high temperatures which can cause 

warpage or burnout.
For overnight operation (long duration burn time) shake 

the fire and add coal, retaining the center cone. Once the 

volatiles are burned off, close the feed door and adjust 

the stove pipe damper, if equipped. Then adjust the 

thermostat to the desired heat level.
More maintenance will be needed with bituminous coal 

than with anthracite coal as more soot will collect on 

heating surfaces and in pipes, requiring more frequent 

cleaning.

ANTHRACITE

Add a thin layer of coal (preferably smaller chunks) to the 

wood fire, being careful not to disturb it too much or cut 

off the draft. Then, add a second heavier layer after the 

coal is ignited and burning well. If necessary, add a third 

layer to bring the coal up to the top of the front liner (not 

above!). Be sure to close the ash door.
Before adding further fuel, be sure to leave a red spot of 

glowing coals in the center of the firebox to ensure that 

the fire has not been smothered and to help ignite the 

gases given off by the new charge. A deep charge will give 

a more even heat and a longer fire, but it may take one to 

two hours before the whole bed is fully ignited.
When the fire is well established and the room is 

becoming warm, partially close the dampers. Some 

experimenting will have to take place with each particular 

setting of all dampers and controls as the chimney 

provides the draft necessary to not only exhaust the 

smoke, but to pull combustion air into the heater as well 

- and no two chimney’s perform the same. Under ideal 

draft conditions, one should be able to turn the secondary 

air supply below the feed door (some models) to a near 

A GUIDE TO BURNING COAL IN YOUR STOVE 

Summary of Contents for 1869

Page 1: ... NEVER OPERATE THIS PRODUCT WHILE UNATTENDED CAUTION Please read this entire manual before you install or use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Improper Installation Will Void Your Warranty Save These Instructions In A Safe Place For Future Reference CALIFORNIAPROPOSITION65WARNING This product can expose you to chemicals i...

Page 2: ...x Capacity 40 lbs Firebox Depth 10 Flue Size 6 Door Opening 8 x 10 Material 100 Cast Iron Fuel Coal NOTE Bituminous large nut to small egg or Anthracite large egg to small broken BTU Rating 80 000 Weight 168 lbs 15 FLOOR PROTECTOR 19 1 2 36 SAFETY NOTICE IF THIS HEATER IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW THE INSTALLATION DIRECTIONS CONTACT LOCAL BUILDING OR FIR...

Page 3: ..._______________________________________ If no Date of inspection of the existing chimney system ___________________________________________________________ COMMISSIONING Confirm hearth pad installation as per installation instructions Confirm proper placement of internal parts Check soundness of door gasket and door seals Confirm clearances to combustibles as per installation instructions in this ...

Page 4: ... where the stove is located If the intake is not in the same room air must have free access to the room 8 To prevent injury do not allow anyone to use this stove who is unfamiliar with the correct operation of the stove 9 Dispose of the ashes in a metal container with a tight fitting lid Keep the closed container on a non combustible floor or on the ground well away from all combustible materials ...

Page 5: ...ply with UL Standards The base should extend at least 18 beyond the door side of the heater and should extend under the flue pipe if it is elbowed towards a wall After observing the clearances to combustibles locate your floor protector accordingly and carefully place the stove in your selected location Install stovepipe elbows and thimble as necessary utilizing either a recently cleaned and inspe...

Page 6: ...MASONRY CHIMNEY ThemasonrychimneymustcomplywithULcodes Before using an existing masonry chimney clean the chimney and inspect the flue liner to be sure it is safe to use Make repairs before attaching the heater The connector pipe and fittings you will need to connect directly to a masonry chimney are shown If the connector pipe must go through a combustible wall before entering the masonry chimney...

Page 7: ... keep spin damper on feed door closed 2 Burn coal only Use wood for coal ignition purposes only Build six 6 small fires upon initial firing Light wood using paper twigs etc 3 After the fire has been started and is burning satisfactorily close slide draft almost all the way 4 Open adjustspindraftonfeeddoortoallowadditional air into the stove on top of the fire This will allow a more efficient burn ...

Page 8: ...e top of the chimney should be at least 3 feet above the roof and be at least to 2 feet higher than any point of the roof within 10 feet CREOSOTE FORMATION NEED FOR REMOVAL When solid fuel is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result...

Page 9: ...ELL ESTABLISHED add coal to the center of the firebox forming the cone Burning in this fashion allows heat to drive off the volatile gases and turbulence created increases the burn efficiency There will have to be some experimenting with the individual setup as no two chimney s or installations are going to be the same Just remember to allow enough air to enter the firebox and keep the stove pipe ...

Page 10: ...during this time After loading let the fire establish itself for about 30 minutes Then close your damper and automatic control to the point where the house does not become too cold It is important that you begin banking early enough before retiring or leaving that you can make necessary adjustments after the fire is well established To revive a coal fire that is almost out 1 open the ash door and ...

Page 11: ...ENTS WILL VOID THE WARRANTY Key Part Description Qty 1 89979 Top Plate 1 2 89980 Upper Chamber 1 3 89981 Feed Chamber 1 4 89982 Burn Chamber 1 5 89983 Lower Chamber 1 6 89984 Base 1 7 89985 Legs 4 8 89987 Slide Draft 1 9 89988 Slide Draft Knob 1 10 89986 Ash Door 1 11 89992 Spin Draft 1 12 89991 Feed Door 1 13 89994 Cook Lid 1 14 89993 Collar Top 1 89989 Shaker Grate 1 89990 Spring Handle 1 NOT SH...

Page 12: ...______ Engineer Name _____________________________________ License No _________________________________________ Company ___________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced _____________________________________ Service 02 Date _______________________ Engineer Name _____________________________________ License N...

Reviews: