USSC 5660 (I), Installation And Operating Manual

Page 1: ...ay result For everyone s safety follow all Installation and Operating Directions Never use makeshift compromises during the installation of this appliance Contact your local building or fire officials about restrictions and installation inspection requirements in your area These Pellet Stove Room Heaters have been designed for use in the US and Canada and are suitable for mobile homes The French v...

Page 2: ... Instructions 8 9 Thermostat Installation 10 Clearances to Combustibles 11 Installing Your Room Heater 12 19 Mobile Home Installations 20 Insert Pellet Stove Installation 21 24 Vent Termination Locations 25 Maintenance 26 29 Troubleshooting 30 31 Wiring Diagram 32 Replacement Parts List 33 Warranty Card 35 2 ...

Page 3: ...um 3 8 Diameter by 1 1 2 length Ash Content 1 Maximum Premium grade 3 Maximum Standard grade Moisture Content 8 Maximum Heat Content Minimum 8 200 btu s per hour It is important to note that the ash content of the fuel and frequency of operation will determine the frequency of which you will be required to clean your Pellet Stove A high ash fuel may result in daily cleaning while a low ash content...

Page 4: ...let heater is operated under incorrect conditions such as an extremely rich burn black tipped lazy orange flames Do not operate the stove if the flame becomes dark or sooty or if the burn pot overfills with pellets Turn the stove off and call your dealer The grounded electrical cord must be connected to a standard 120 volt 60 hertz electrical outlet Ensure that the electrical cord is not trapped u...

Page 5: ...t This may trigger smoke detectors if they are installed CAUTION DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THE HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE HEATER WHILE IT IS IN USE USING THESE CHEMI CALS C...

Page 6: ... s per hour or 5 1 lbs of fuel per hour Hopper Capacity 55 lbs Dependent upon quality and heating value of pellet fuel DIMENSIONS Figure 1 6 00 in 152 4 mm 13 70 in 348 mm 20 50 in 520 8 mm 10 50 in 266 6 mm 24 25 in 615 9 mm 26 19 in 665 2 mm 30 50 in 774 6 mm ...

Page 7: ...DIMENSIONS continued The minimum installation dimensions of the insert opening are 32 813mm wide x 22 3 4 578mm high x 12 1 4 311mm deep Figure 2 7 ...

Page 8: ...would cause excessive fuel build up in the burn pot For normal startup with pellet fuel in the auger press and release the On Off button The LED indicator light above the On Off button will alternately flash green then red to indicate that the start up cycle has begun The light above the Auger button will flash intermittently to indicate the activation of the auger feeding the pellets into the bur...

Page 9: ...then Automatically Initiate the Normal Ignition Cycle NOTICE Do not use this procedure for normal startup To do so would cause excessive fuel build up in the burn pot AUGER TRIM Button This Button is only enabled when operating at Heat Level 1 Depress the AUGER TRIM Button to change the Auger feed rate on the minimum heat level to account for the quality of pellet fuel being used Increasing the Au...

Page 10: ...w terminal on the rear of the control panel see Figure 4 If you have installed a remote thermostat for your pellet stove and wish to have the heater controlled by that thermostat depress the MODE button to engage T STAT mode The thermostat will control the heat output of the heater alternating between the lowest heat level and the highest heat level that you have pre selected The T STAT mode provi...

Page 11: ...ad be installed under the heater The non combustible hearth pad must extend at least 6 beyond the fuel loading and ash removal openings and at least the depth of the heater plus 6 inches 152mm out in front of the heater This applies to both freestanding heaters and insert heaters BACK WALL Figure 5 Figure 6 Alcove Dimensions 36 35 40 2 6 USA 6 CANADA 8 FLOOR PROTECTION USA 6 CANADA 18 2 FLOOR PROT...

Page 12: ...ot interfere with the house framing wiring etc 2 Install a non combustible hearth pad underneath the pellet stove This pad should extend at least 6 152mm in front of the unit 3 Place the pellet stove approximately 15 381mm away from the interior wall 4 Locate the center of the exhaust pipe of your unit This point should then be extended to the interior wall of your house Once you have located the ...

Page 13: ...fg Combustion Air Intake with approved cap 6 152mm Clearance to Combustibles Floor Protector 6 152mm Clearance Front Figure 9 6 152 mm Clearance Wall to Back of Unit Wall Thimble Exhaust Vent 45 Elbow or Listed Termination Rodent Mesh Cap Combustion Air Intake with approved cap 12 300mm Existing Floor Combustible Non Combustible Floor Protection 6 152 mm ...

Page 14: ...e wall 5 Secure all vent joint connections with 3 screws Seal the exhaust vent joint connections with high temperature silicone sealant 6 Install the combustion air intake pipe 7 Install a tee with a cleanout on the exhaust pipe found at the rear of your unit 8 Install approved vent upward through the ceiling When you pass through the combustible framing ensure that the ap propriate ceiling fire s...

Page 15: ...ture silicone sealant 6 Locate the center of the exhaust pipe at the back of the unit Line up the center with the same spot on the exterior wall a cut a 7 178mm diameter hole through the wall 7 Install the wall thimble refer to the instructions which come with the wall thimble 8 Install an approved exhaust vent through the wall be sure to make sure that 3 75mm clearances to combustibles are mainta...

Page 16: ...16 INSTALLING YOUR ROOM HEATER continued SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk ...

Page 17: ...17 INSTALLING YOUR ROOM HEATER continued SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS UP AND OUT HORIZONTAL TERMINATION KIT FIGURE 12 Images courtesy of Selkirk ...

Page 18: ...18 INSTALLING YOUR ROOM HEATER continued SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS STRAIGHT OUT HORIZONTAL TERMINATION KIT FIGURE 12 Images courtesy of Selkirk ...

Page 19: ...19 INSTALLING YOUR ROOM HEATER continued SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk THROUGH THE ROOF VERTICAL TERMINATION KIT FIGURE 14 ...

Page 20: ...nstalled in a mobile home the following criteria must be met The unit must be secured to the floor using lag bolts in the holes provided in the pedestal base Ensure that the unit is permanently electrically grounded to the chassis of your home All exhaust systems must have a spark arrestor IT IS MANDATORY TO TAKE THE COMBUSTION AIR FROM THE OUTSIDE WHEN INSTALLING THIS UNIT IN AIR TIGHT OR MANUFAC...

Page 21: ...all amount of assembly required when installing this model The steps are as follows Note The shroud must be installed before unit is set into its final position Step 1 Shroud Side Facing the back of the unit take the left shroud side piece no control panel hole and fasten as shown with 2 screws provided Step 2 Shroud Side Facing the back of the unit take the right shroud side piece with control pa...

Page 22: ...hroud side piece and fasten as shown with 4 screws provided Step 4 Control Board Take the control board and insert it from the back of the right shroud side facing front of unit Fasten control board in place with 4 screws provided top bottom of board Screw Here Screw Here Screw Here Screw Here Control Board ...

Page 23: ...ple layers add R values of each layer to determine the overall R value The R value for the required board is 1 2 Convert specification to R value k factor is given with a required thickness T in inches R 1 k x T The C factor is given R 1 C Example If the floor protector is 4 brick with a C factor of 1 25 over 1 8 mineral board with a k factor of 0 29 the total R value of the system is 4 brick C 1 ...

Page 24: ...ed to the heater with a hose clamp 6 Connect the heater to the coupling on the bottom of the exhaust flex vent and twist to the locked posi tion Push the heater into the fireplace to its final position 7 From the top of the chimney pull the vent system up to the desired height 8 For the exhaust termination of the pellet vent use a tall cone flashing and a storm collar This requires 14 of pipe abov...

Page 25: ...25 VENT TERMINATION LOCATIONS Figure 22 ...

Page 26: ...e before inspecting the burn pot Inspect the burn pot regularly to check that the holes have not become plugged If necessary clean thoroughly It is imperative that the burn pot be re installed the correct way or the unit will not light The end of the burn pot with an igniter hole in it see Figure 23 must be installed facing the rear of the unit This hole allows the igniter to heat up the pellets t...

Page 27: ...cial filter or bag to eliminate leakage 5 Remove ash pan and dispose of ashes into metal container 6 Reinstall ash pan 7 Reinstall burn pot Ash Removal Insert Unit 1 Allow Heater to cool to room temperature 2 Lift the ash pan door up and pull out 3 Follow directions for freestanding unit above on this page Disposal of Ashes Ashes should be placed in a steel metal container with a tight fitting lid...

Page 28: ...ccumulate in the exhaust fan therefore this must be brushed clean The exhaust fan can be found behind the left side panel facing the front of the heater the circulation fan can be found behind the right side panel To access the igniter remove the air inlet tube and cover 2 screws Figure 27 Note When cleaning take care not to damage the fan blades Figure 26 Heat Exchanger Cleaner Handle Figure 27 C...

Page 29: ...te the unit with broken glass Replacement glass may be purchased from your U S Stove Pellet Burning Room Heater Dealer If glass is broken follow these removal procedures Replacement glass must be 0 197 thick tempered ceramic glass with a working service temperature of 1400 deg F Center Glass size 10 x 10 67 Side glass size 4 x 10 67 1 Once the heater has cooled remove the door from the heater 2 Re...

Page 30: ...volts directly to the circulation blower If the blower does not run replace the blower Igniter will not light fuel Check electrical connections including fuse to the igniter Check that the igniter tube which touches the burn pot is not plugged with ash If it is plugged remove the debris be sure to wait until everything has cooled to room temperature Check to see that burn pot is installed correctl...

Page 31: ...ding air intake may be dirty or partially blocked restricting airflow to the unit The intake butterfly valve might be set at too low position see page 15 Burn pot holes are blocked Let the unit cool and clean burn pot and burn pot liner be sure to follow instructions for disposal of ashes found on page 29 Circuit board malfunction Time the fuel feed light at each setting after the stove has comple...

Page 32: ...IN MCU 5V 1 2 3 GND THERMOSTAT 4 PIN AC120V 60HZ N L G White Black Orange Green Red Yellow INTERLOCK CIRCULATION EXHAUST IGNITION AUGER 1 3 2 4 5 6 GND Orange Blue Gray Brown VACUUM SWITCH PROOF OF FIRE SWITCH HIGH LIMIT SWITCH 1 3 2 4 ...

Page 33: ...t 1 16 80602 Blower Exhaust 1 5 88163 Brick Panel Center 1 17 88167 Gasket Convection Blower 1 6 88164 Brick Panel Left 1 18 80622 Blower Convection 1 7 88165 Brick Panel Right 1 19 80604 Igniter 1 8 891995 Magnet 4 20 80605 PCB Circuit Board 1 9 891996 Ash Pan 1 21 891998 Bushing 2 10 891997 Latch Ash Pan 2 22 891999 Auger 1 11 891540 Latch Door 4 23 80606 Motor Auger 1 12 80549 Pressure Switch 1...

Page 34: ...GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER 5660 4 THE SERIAL NUMBER ____________________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 WWW USSTOVE COM HOW TO ORDER...

Page 35: ..._______ Reason for Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new appliance _______ I have read the owner s manual that accompanies this unit and fully understand the Installation Operation and Maintenance of my new appliance Print Name Signature Date Please attach a copy of your purchase receipt Wa...

Page 36: ... CUT HERE CUT HERE Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE ...