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USSC

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Error Codes

Below is a chart describing the Error Codes that might be displayed if your unit has the Type B controller.

Error

Code

Err1

Err2

Err3

Err4

Err5

Err6

Err7

Err8

Error
Descrption

The high limit temperature sensor
has tripped.

Furnace ran out of fuel during normal
operation.

The furnace was unable to reach the
Room Fan On temperature  within the
startup time.

The power failed while the furnace was
hot, and when power was restored,   the
fire was out.

The Auger output fuse has blown.

The Agitator output fuse has blown.

The Draft Fan (Exhaust Fan) output
fuse has blown.

The Room Fan blower output fuse has
blown.

Possible
Causes

•  Inadequate ventilation.
•  Room fan failure.
•  Exhaust Blockage.
•  Electrical Open in the over temperature switch or wiring.

•  Hopper Empty.
•  Auger output failure or jam.
•  Flame of fuel quality caused fire to burn too slowly or go out.
•  Electircal Open in low temperature switch or wiring.

•  Flame or Fuel quality caused the fire to burn too slowly or go out.
•  Auger output failure or jam  Hopper empty on startup.
•  Electrical Open in low temperature switch or wiring.

•  Power loss
•  Electrical Open in low temperature switch or wiring.

Auger motor jammed or bad.

Agitator motor jammed or bad.

Draft Fan motor jammed or bad.

Room fan motor jammed or bad.

Several situations or events are indicated in normal operation by blinking display indicators or segments in the display:

Flashing On Indicator :

 This means that the furnace is in the “Lighting” state waiting for either a 3 minute timeout to

begin burning or for the furnace to reach the warm temperature whichever comes first.

Flashing Off Indicator :

 This indicates that the furnace is in the “Shutdown” state waiting for the OFF button, or for a

15 minute period after the furnace was turned off, or for the furnace to cool down, or for the door to be closed.

Flashing dash “-“ in Heat Range Display :

 This indicates that the furnace is in the normal run mode and is ramping

from the current heat range setting to the target heat range setting.  Once the ramp is complete, the “-“ will stop
flashing.  For ramping from heat range 1 to 3, the default time is 90 seconds between internal settings.

Flashing Automatic Mode Indicator :

 This indicates that the furnace is in normal operation and is running in the

automatic mode.  However, either the Draft Fan or Auxiliary setting is manually configured.

Flashing Draft Fan Setting Indicator :

 This indicates that the furnace is in normal operation and that the vacuum

sensor detects a loss of pressure either because the door is open or because there is a negative pressure in the room
with respect to the exhaust.

Flashing Heat Range Setting Indicator :

 This indicates that the furnace is in normal operation and that an

overtemperature condition exists causing the fuel to stop.

Flashing Auger Delay Indicator :

 This indicates that the furnace is in normal operation and that the hopper lid is

open.

Falshing Indicators

Summary of Contents for American Harvest 6100

Page 1: ...cials about restrictions and installation inspection requirements in your area Save these instructions Ì Ì Ì Owner s Manual UNITED STATES STOVE COMPANY 227 INDUSTRIAL PARK ROAD SOUTH PITTSBURG TENNESSEE 37380 WWW USSTOVE COM FOR TECHNICAL ASSISTANCE PHONE 800 750 2723 FAX 423 837 2109 Part No 851566 UNITED STATES STOVE COMPANY Keeping North America Warm Since 1869 COMPANY U NITED STATES STOV E C S...

Page 2: ...the Roof Ceiling Installation 10 Primary and Secondary Furnace Illustrations 11 OPERATION 12 How Your Furnace Works 12 Damper Control Adjustment 12 Control Panel 13 Unit Preparation 14 Start Up Procedure 14 Shut Down Procedure 14 Daily Operation 15 Safety and Convenience Features 15 MAINTENANCE 15 Exhaust System 15 Interior Chambers 16 Ash Disposal 16 Check and Clean the Hopper 16 Main Door Gasket...

Page 3: ...Ì Ì Ì Disconnect the power cord before performing any maintenance NOTE Turning the ON OFF Switch to OFF does not disconnect all power to the electrical components of the furnace Never try to repair or replace any part of the furnace unless instructions for doing so are given in this manual All other work should be done by a trained technician Allow the furnace to cool before performing any mainten...

Page 4: ... 2 Heating capacity will vary depending on floor plan layout of your home degree of insulation and the outside temperature 3 Fuel size may effect the actual rate of fuel feed and burn times Fuel feed rates may vary by as much as 20 Use PFI listed fuel for best results Electrical Rating 110 120 volts 60 HZ 8 0 Amps Watts operational 960 max approx Electrical Specifications SAFETY AND EPA COMPLIANCE...

Page 5: ...re purchasing corn from the same source will help achieve a more consistent burn DO NOT USE CORN WITH A HIGH WAX CONTENT Oyster shell is highly recommended fro best burn operations and to reduce clinker build up WOOD PELLETS As with corn be consistent in your pellet supplier Pellets will vary in content and burn characteristics from supplier to supplier A consistent supply of pellets will result i...

Page 6: ...rnace due to improper venting or installation Call 800 750 2723 and or consult a professional installer if you have any questions FLOOR PROTECTION This unit must be installed on a non combustible floor surface If a floor pad is used it should be UL listed or equal The floor pad or non combustible surface should be large enough to extend a minimum of 6 inches in front 6 inches on each side and 1 in...

Page 7: ...lation CLEARANCES NOTE Distance on the left hand side of your Multi Fuel Furnace is set at 24 inches for suitable access to the control panel and for fuel loading This distance may be less but not less than 7 inches ...

Page 8: ... inch vent if the vent height is over 12 feet or if the installation is over 2 500 feet above sea level We recommend the use of Simpson Dura Vent or Metal Fab pipe if you use other pipe consult your local building codes and or building inspectors Do not use Type B Gas Vent pipe or galvanized pipe with this unit The pellet vent pipe is designed to disassemble for cleaning and should be checked seve...

Page 9: ...earance from any grade when adjacent to public walkways E Minimum 2 foot clearance above any grass plants or other combustible materials F Minimum 3 foot clearance from a forced air intake of any appliance G Minimum 2 foot clearance below eaves or overhang H Minimum 1 foot clearance horizontally from combustible wall I Must be a minimum of 36 inches above the roof and 24 inches above the highest p...

Page 10: ... is reached With this installation you have to be aware of the snowdrift line dead grass and leaves We recommend a 3 foot minimum vertical rise on the inside or outside of the house The through the wall installation is the least expensive and simplest installation Never terminate the end vent under a deck in an alcove under a window or between two windows We recommend Simpson Dura Vent or Metal Fa...

Page 11: ...s a seondary furnace a Duct Damper must be installed between the air discarge of the Pellet furnace and the primary Gas Electric etc Damper must be an electric style damper in order to connect to the multi fuel furnace s PCB Printed Circuit Board See wiring diagram in this manual ...

Page 12: ...rom Hi to Low by adjusting the settings on the control panel located on the lower left hand side of the furnace The HEAT RANGE setting will vary the auger systems feed rate i e fuel to combustion air ratio and has three settings low medium high This is indicated by displaying a Hr 1 thru Hr 3 under Heat Range Your furnace has two distribution Room Air blowers Fan A located on the left side of the ...

Page 13: ...Press the arrows again to adjust fan speed When the furnace is in the manual mode the optional thermostat will not properly control the unit When adjusting the Draft Fan setting try only 1 setting above or below the heat setting The room fan s will come on once the unit has reached operating temperature The room fans will automatically adjust their speed in accordance with the heat range setting B...

Page 14: ...nd place a small handful of wood pellets or fire starter pellets Pellets that already contain fire starter in the burnpot Squirt a small amount of fire starter gel on the pellets Not needed if using fire starter pellets Light the fire then wait approx 1 minute for the fire to start burning the pellets NOTE Even if you are burning corn wood pellets make an excellant source of starter fuel Close the...

Page 15: ... furnace from operating at abnormally high temperatures Should the furnace temperature begin to approach the factory pre set limit the temperature limit control will automatically slow down the auger feed rate until the temperature returns to a normal condition Both room air blowers will operate at full speed also until the furnace returns to normal operating temperatures If your furnace continues...

Page 16: ...Clean the air holes on the motors of both the draft fan and room air blowers annually Remove the draft fan from the exhaust duct and clean out the internal fan blades as part of your fall start up A new gasket may be purchased from U S Stove s Customer Service Department Replace the customer supplied air filter on the back of the furnace on a regular basis if installed PAINTED SURFACES Painted sur...

Page 17: ...USSC 17 Parts Diagram ...

Page 18: ...24 Gasket Exhaust Cleanout 1 26 891187 Brkt Pressure Switch PCB 1 27 80478 Pressure Switch 1 28 83537 Hose Clamp 4 1 29 83905 3 4 Snap Bushing 2 30 891121 Hose Silicone 1 FT 31 89586 Nipple Auger 1 32 891258 Weldment Burnpot 1 33 891249 Agitator 1 34 83901 Hairpin 2 35 88111 Gasket Agitator Bracket 1 891232 Assy Agitator Bracket Items 36 37 38 1 Item Part No Title Qty 36 83534 Retaining Ring 3 37 ...

Page 19: ...USSC 19 Wiring Diagram ...

Page 20: ...OFF does not disconnect all power to the electrical components of the furnace Never try to repair or replace any part of the furnace unless instructions for doing so are given in this manual All other work should be done by a trained technician Ì Ì Ì Ì Ì Ì Ì Ì Ì Ì PROBLEM CAUSE To rich air fuel mixture Orange lazy flame_excessive fuel build up in the burnpot Clean out the burnpot and burnpot housi...

Page 21: ...icators or segments in the display Flashing On Indicator This means that the furnace is in the Lighting state waiting for either a 3 minute timeout to begin burning or for the furnace to reach the warm temperature whichever comes first Flashing Off Indicator This indicates that the furnace is in the Shutdown state waiting for the OFF button or for a 15 minute period after the furnace was turned of...

Page 22: ...22 USSC Notes ...

Page 23: ...USSC 23 Notes ...

Page 24: ...S GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFOR MATION AS SHOWN IN THIS LIST 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER 6100 4 THE SERIAL NUMBER ____________________ HOW TO ORDER REPAIR PARTS United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 423 837 2100...

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