USSC Ashley AP5660, Installation And Operating Manual

Page 1: ...may result For everyone s safety follow all Installation and Operating Directions Never use makeshift compromises during the installation of this appliance Contact your local building or fire officials about restrictions and installation inspection requirements in your area These Pellet Stove Room Heaters have been designed for use in the US and Canada and are suitable for mobile homes The French ...

Page 2: ...s 6 Operating Instructions 7 8 Thermostat Installation 9 Clearances to Combustibles 10 Installing Your Room Heater 11 18 Mobile Home Installations 19 Vent Termination Locations 21 Maintenance 22 25 Troubleshooting 26 27 Wiring Diagram 28 Replacement Parts List 29 Warranty Card 31 2 ...

Page 3: ... Minimum 40 lbs per cubic foot Size Maximum 3 8 Diameter by 1 1 2 length Ash Content 1 Maximum Premium grade 3 Maximum Standard grade Moisture Content 8 Maximum Heat Content Minimum 8 200 btu s per hour It is important to note that the ash content of the fuel and frequency of operation will determine the frequency of which you will be required to clean your Pellet Stove A high ash fuel may result ...

Page 4: ...ve in a mobile home it must be electrically grounded to the steel chassis of the home and bolted to the floor Make sure that structural integrity of the home is maintained Make sure that structural integrity of the home is maintained when passing vent pipes through walls ceilings and roofs It is recommended that the exhaust vent be cleaned biannually or after every two tons of pellets Soot or creo...

Page 5: ...h battery backup or room air starvation occurs during operation of heater smoke in the house may result This may trigger smoke detectors if they are installed CAUTION DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN ...

Page 6: ... per hour or 5 1 lbs of fuel per hour Hopper Capacity 80 lbs Dependent upon quality and heating value of pellet fuel DIMENSIONS Figure 1 6 00 in 152 4 mm 17 70 in 449 6 mm 24 50 in 622 3mm 10 50 in 266 6 mm 24 25 in 615 9 mm 26 19 in 665 2 mm 34 50 in 876 3 mm 6 ...

Page 7: ... light above the On Off button will alternately flash green then red to indicate that the start up cycle has begun The light above the Auger button will flash intermittently to indicate the activation of the auger feeding the pellets into the burn pot The electric igniter will also be activated at this time The igniter takes a few minutes to come up to temperature in order to ignite the pellets in...

Page 8: ...en Automatically Initiate the Normal Ignition Cycle NOTICE Do not use this procedure for normal startup To do so would cause excessive fuel build up in the burn pot AUGER TRIM Button This Button is only enabled when operating at Heat Level 1 Depress the AUGER TRIM Button to change the Auger feed rate on the minimum heat level to account for the quality of pellet fuel being used Increasing the Auge...

Page 9: ...ew terminal on the rear of the control panel see Figure 4 If you have installed a remote thermostat for your pellet stove and wish to have the heater controlled by that thermostat depress the MODE button to engage T STAT mode The thermostat will control the heat output of the heater alternating between the lowest heat level and the highest heat level that you have pre selected The T STAT mode prov...

Page 10: ...ick non combustible hearth pad be installed under the heater The non combustible hearth pad must extend at least 6 beyond the fuel loading and ash removal openings and at least the depth of the heater plus 6 inches 152mm out in front of the heater BACK WALL Figure 5 Figure 6 Alcove Dimensions 36 35 40 2 6 USA 6 CANADA 8 FLOOR PROTECTION USA 6 CANADA 18 2 FLOOR PROTECTION USA 6 CANADA 8 USA 6 CANAD...

Page 11: ...interfere with the house framing wiring etc 2 Install a non combustible hearth pad underneath the pellet stove This pad should extend at least 6 152mm in front of the unit 3 Place the pellet stove approximately 15 381mm away from the interior wall 4 Locate the center of the exhaust pipe of your unit This point should then be extended to the interior wall of your house Once you have located the cen...

Page 12: ...Combustion Air Intake with approved cap 6 152mm Clearance to Combustibles Floor Protector 6 152mm Clearance Front Figure 9 6 152 mm Clearance Wall to Back of Unit Wall Thimble Exhaust Vent 45 Elbow or Listed Termination Rodent Mesh Cap Combustion Air Intake with approved cap 12 300mm Existing Floor Combustible Non Combustible Floor Protection 6 152 mm 12 ...

Page 13: ...wall 5 Secure all vent joint connections with 3 screws Seal the exhaust vent joint connections with high temperature silicone sealant 6 Install the combustion air intake pipe 7 Install a tee with a cleanout on the exhaust pipe found at the rear of your unit 8 Install approved vent upward through the ceiling When you pass through the combustible framing ensure that the ap propriate ceiling firestop...

Page 14: ...e silicone sealant 6 Locate the center of the exhaust pipe at the back of the unit Line up the center with the same spot on the exterior wall a cut a 7 178mm diameter hole through the wall 7 Install the wall thimble refer to the instructions which come with the wall thimble 8 Install an approved exhaust vent through the wall be sure to make sure that 3 75mm clearances to combustibles are maintaine...

Page 15: ...INSTALLING YOUR ROOM HEATER continued SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk 15 ...

Page 16: ...INSTALLING YOUR ROOM HEATER continued SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS UP AND OUT HORIZONTAL TERMINATION KIT FIGURE 12 Images courtesy of Selkirk 16 ...

Page 17: ...INSTALLING YOUR ROOM HEATER continued SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS STRAIGHT OUT HORIZONTAL TERMINATION KIT FIGURE 12 Images courtesy of Selkirk 17 ...

Page 18: ...INSTALLING YOUR ROOM HEATER continued SELKIRK DIRECT TEMP VENT SYSTEM FOR PELLET STOVE HEATERS Images courtesy of Selkirk THROUGH THE ROOF VERTICAL TERMINATION KIT FIGURE 14 18 ...

Page 19: ...or this unit to be installed in a mobile home the following criteria must be met The unit must be secured to the floor using lag bolts in the holes provided in the pedestal base Ensure that the unit is permanently electrically grounded to the chassis of your home IT IS MANDATORY TO TAKE THE COMBUSTION AIR FROM THE OUTSIDE WHEN INSTALLING THIS UNIT IN AIR TIGHT OR MANUFACTURED MOBILE HOMES CAUTION ...

Page 20: ...VENT TERMINATION LOCATIONS Figure 22 20 ...

Page 21: ...efore inspecting the burn pot Inspect the burn pot regularly to check that the holes have not become plugged If necessary clean thoroughly It is imperative that the burn pot be re installed the correct way or the unit will not light The end of the burn pot with an igniter hole in it see Figure 23 must be installed facing the rear of the unit This hole allows the igniter to heat up the pellets to t...

Page 22: ...UUMING Some vacuum cleaners may leak ash into the room Your vacuum cleaner should have a special filter or bag to eliminate leakage 5 Remove ash pan and dispose of ashes into metal container 6 Reinstall ash pan 7 Reinstall burn pot Disposal of Ashes Ashes should be placed in a steel metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor o...

Page 23: ...mulate in the exhaust fan therefore this must be brushed clean The exhaust fan can be found behind the left side panel facing the front of the heater the circulation fan can be found behind the right side panel To access the igniter remove the air inlet tube and cover 2 screws Figure 27 Note When cleaning take care not to damage the fan blades Figure 26 Heat Exchanger Cleaner Handle Figure 27 Circ...

Page 24: ...the unit with broken glass Replacement glass may be purchased from your U S Stove Pellet Burning Room Heater Dealer If glass is broken follow these removal procedures Replacement glass must be 0 197 thick tempered ceramic glass with a working service temperature of 1400 deg F Center Glass size 10 x 10 67 Side glass size 4 x 10 67 1 Once the heater has cooled remove the door from the heater 2 Remov...

Page 25: ...rectly to the circulation blower If the blower does not run replace the blower Igniter will not light fuel Check electrical connections including fuse to the igniter Check that the igniter tube which touches the burn pot is not plugged with ash If it is plugged remove the debris be sure to wait until everything has cooled to room temperature Check to see that burn pot is installed correctly see pa...

Page 26: ...g air intake may be dirty or partially blocked restricting airflow to the unit The intake butterfly valve might be set at too low position see page 15 Burn pot holes are blocked Let the unit cool and clean burn pot and burn pot liner be sure to follow instructions for disposal of ashes found on page 23 Circuit board malfunction Time the fuel feed light at each setting after the stove has completed...

Page 27: ...MCU 5V 1 2 3 GND THERMOSTAT 4 PIN AC120V 60HZ N L G White Black Orange Green Red Yellow INTERLOCK CIRCULATION EXHAUST IGNITION AUGER 1 3 2 4 5 6 GND Orange Blue Gray Brown VACUUM SWITCH PROOF OF FIRE SWITCH HIGH LIMIT SWITCH 1 3 2 4 27 ...

Page 28: ... Switch Hi Temp w Reset Button 1 3 88082 Gasket Door 6 ft 15 88166 Gasket Exhaust Blower 1 4 891994 Burn Pot 1 16 80602 Blower Exhaust 1 5 88163 Brick Panel Center 1 17 88167 Gasket Convection Blower 1 6 88164 Brick Panel Left 1 18 80622 Blower Convection 1 7 88165 Brick Panel Right 1 19 80604 Igniter 1 8 891995 Magnet 4 20 80605 PCB Circuit Board 1 9 891996 Ash Pan 1 21 891998 Bushing 2 10 891997...

Page 29: ...HE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER AP5660 PE 4 THE SERIAL NUMBER ____________________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 WWW USSTOVE COM HOW TO ORDER ...

Page 30: ..._____ Reason for Purchase Alternative Heat Main Heat Source Decoration Cost Other _________________________ What was the determining factor for purchasing your new appliance _______ I have read the owner s manual that accompanies this unit and fully understand the Installation Operation and Maintenance of my new appliance Print Name Signature Date Please attach a copy of your purchase receipt Warr...

Page 31: ... CUT HERE CUT HERE Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE 31 ...

Page 32: ...32 NOTES ...