USSC Clayton 1537G, Owner'S Manual

Page 1: ...TALLATION MAY VOID YOUR WARRANTY DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER UNITED STATES STOVE COMPANY 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 423 837 2100 WARNOCKHERSEY R FOR PARALLEL INSTALLATION WITH EXISTING FORCED AIR GAS OR OIL FIRED FURNACE FOR INSTALLATION AS A CENTRAL FURNACE THE 1537G CLAYTON FURNACE HAS BEEN APPROVED FOR U S INSTALLATIONS ONLY 851340 5 98...

Page 2: ...encil 6 Foot Folding Rule or Tape Tin Snips Drill Hand or Electric Drill Bit 1 8 Dia For Sheet Metal Screws Screw Driver Blade Type Gloves Sabre Saw 5 16 Nut Driver or 5 16 Socket w Ratchet MATERIAL 6 Pipe 6 Elbow Collar and Thimble as required 24 gauge min 1 2 Sheet Metal Screws 6 Inside diameter Listed Residential Type or Building Heating Appliance Chimney or existing masonry chimney Electrical ...

Page 3: ...te with fuel loading or ash removal doors open DO NOT store fuels paints thinners flammable liquids or other highly volatile substances in the furnace room CAUTION HOT SURFACES Keep children away Do not touch during operation CAUTION INSPECT FLUE PIPES FLUE PIPE JOINTS AND FLUE PIPE SEALS REGULARLY TO ENSURE THAT SMOKE AND FLUE GASES ARE NOT DRAWN INTO AND CIRCULATED BY THE AIR CIRCULATION SYSTEM ...

Page 4: ...rymarchPark Quincy MA02269 11 Keep the ashpit section free of excess ashes Do not allow ashes to stack higher than the sides of the ash pan 12 DISPOSAL OF ASHES Place ashes in a metal container with a tight fitting lid Keep the closed container on a noncombustible floor or on the ground well away from all combustible materials Keep the ashes in the closed container until all cinders have thoroughl...

Page 5: ...operate in either parallel or series air flow arrangement with the central furnace or as a central fur nace CENTRAL FURNACE INSTALLATION As a central furnace the unit functions inde pendently of any other system The blower will come on when the plenum temperature reaches the setting on the blower control PARALLEL INSTALLATION U S ONLY See Optional Wiring Diagram Page 13 Fig 14 The design is such t...

Page 6: ...6 32 1 8 1 3 4 9 33 7 8 49 1 8 24 1 16 40 11 16 Figure 1B 1400 1500 DIMENSIONS OF FURNACE FIGURE 1 1537G ...

Page 7: ... pipe to sidewall 21 530mm Chimney connector pipe to backwall 18 460mm Hot air ducts to combustibles 6 150mm Refer to Fig 2 3 Place the furnace on a noncombus tible floor Check figures 2 and 3 Be sure you have the clearances shown from the furnace and the connector pipe to combustible surfaces If you have a solid brick or stone wall behind your furnace you can place the furnace as close as you wis...

Page 8: ... as possible If the connector pipe must go through a combustible wall before entering the masonry chimney consult a qualified mason or chimney dealer The installation must conform to local fire codes and N F P A 211 DO NOT CONNECT THIS FURNACE TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE The chimney used for a furnace must not be used to ventilate the cellar or basement If there is a cleanout openi...

Page 9: ...lude a section for a barometric draft regulator between the furnace and the chimney Fig 4 5 7 The barometric draft regulator must be installed in the same room same pressure zone as the furnace 8 Install the barometric draft regulator strictly in accordance with the instructions that are provided with the barometric draft regulator 9 A solid damper must be used in the chimney connecting pipes betw...

Page 10: ...as in Figure 9 with screws and nuts provided Note Slotted holes are for adjustment of handle Adjust handle until some pressure is required to lock feed door during firing sequence Install Honeywell Fan Limit Control on rear of furnace cabinet as shown in Figure 10 Remove blower s from carton s Remove junction box cover Attach clip nuts as in Figure 10 Install blower s and gasket s with 1 4 20x3 4 ...

Page 11: ... W 110 VAC 60 HZ GROUND G B W ELECTRICAL JUNCTION BOX M1 M2 M1 M2 BLOWER MOTOR BLOWER MOTOR WIRE NUT 7 PLACES IMPORTANT POWER SUPPLY WIRING MUST NOT BE LESS THAN 90 CENTIGRADE WIRE COLOR CODE G GREEN GROUND B BLACK POWER SUPPLY W WHITE POWER SUPPLY R1 WHITE FAN CONTROL R2 BLACK FAN CONTROL M1 BLACK BLOWER MOTOR M2 WHITE BLOWER MOTOR Fig 12 FIGURE 11 ...

Page 12: ...e wiring diagram Fig 11 Do not make connections across Limit Control in the furnace Make electrical wire connections in accordance with NFPA Standard No 70 and local codes in the power supply junction box See Fig 13 The wiring to complete the connections should be 18 AWG minimum copper and 90 degrees centigrade in a cable This is a furnace not a free standing stove You must direct heated air from ...

Page 13: ...to keep home at normal temperatures 3 Do not load fuel above bottom of feed door TO GAS OIL ELECTRIC TRANSFORMER AND COMBUSTION FAN OF SOLID FUEL UNIT H N POWER SUPPLY FURNACE BLOWER MOTOR FAN LIMIT COMBINATION CONTROL GAS OIL ELECTRIC POWER SUPPLY JUNCTION BOX JUMPER IN CAUTION DO NOT CONNECT PLENUM FAN CONTROL SWITCH ACROSS FURNACE LIMIT CONTROL Figure 13 6 MIN PLENUM ...

Page 14: ...erature MEDIUM setting is normally satisfactory Set higher or lower for your comfort ADDING FUEL When starting a fire add small amounts of fuel instead of adding large quantities of fuel This will give more complete combustion and less build up of tars or soot in the chimney Set thermostat to HIGH before opening feed door Wood fire Add wood to a convenient level Coal Fire Never smother the fire wh...

Page 15: ...ge 28 for list of trouble shooting tips 5 6 A draft reading of 05 to 06 w c is suggested for proper burning of this unit when using wood or bituminous coal as fuel When using anthracite coal this draft reading is a minimum reading CHIMNEY MAINTENANCE Creosote and Soot Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled mois...

Page 16: ...16 MODEL 1537G REPAIR PARTS ...

Page 17: ...4757 FEED DOOR HANDLE ASSEMBLY 1 20 80145 LIMIT CONTROL 1 21 80231 JUNCTION BOX 1 22 89520 ROUND WOODEN HANDLE 1 23 23425 HANDLE BRACKET 2 24 68234 BLOWER THERMOSTAT BRACKET 1 25 22140 RELAY BOX BRACKET 1 26 23787 SMOKE DOOR CLIP 2 27 68733 THERMOSTAT PANEL ASSEMBLY INCLUDES A B C BELOW 27a 68732 COVER WELDMENT 1 27b 68722 THERMOSTAT PANEL 1 27c 86318 16GA WIRE LINK 543FT 28 24556 ASH DOOR HANDLE ...

Page 18: ...L 11 RPT 90 ELBOW FURNACE PIPE CONNECTOR Central Installation Fig 16 1 U S ONLY Add On Installation COLD AIR DUCT 6 PIPE DAMPER 90 ELBOW FURNACE PIPE CONNECTOR EXISTING GAS OIL ELECTRIC FURNACE 8 PIPE Fig 16 U S ONLY FIGURE 15 1 FIGURE 15 1 ...

Page 19: ...19 U S ONLY COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX APPENDIX INSTALLATION A ...

Page 20: ...URN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX PLENUM COLLECTOR BOX COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX PLENUM ELBOW PLENUM TOP OPTIONAL U S ONLY U S ONLY ...

Page 21: ...N CONTROL LOCATION FURNACE PLENUM EXISTING FURNACE ANTI BACKDRAFT FLAPPER SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION D 2 MINIMUM CLEARANCE DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION E BAFFLE U S ONLY U S ONLY ...

Page 22: ...ANCE DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION F 2 MINIMUM CLEARANCE DUCT WORK SOLID FUEL FURNACE INSTALLATION G COLD AIR RETURN TO FILTER BOX CENTRAL FURNACE INSTALLATION ...

Page 23: ...23 2 MINIMUM CLEARANCE EXISTING OIL ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE INSTALLATION H EXISTING OIL ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE TOP VIEW FRONT VIEW ...

Page 24: ...g See P 14 b Bad blower control b Replace blower control 6 Blower runs too long Blower control cut off set Set blower control cut off to too low higher setting See P 14 7 Blower does not run long a Blower control cut off set a Set blower control cut off to enough too high lower setting See P 14 b Bad blower motor b Replace Blower 8 Smoke and or odor from Oil from furnace and duct The metal used in...