USSC Hotblast 1200Q, Owner'S Manual

Page 1: ...ED FURNACE U S ONLY FOR INSTALLATION AS A CENTRAL FURNACE DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER Improper Installation May Void Your Warranty Save This Manual For Future Reference CAUTION Read All Instructions Carefully Before Starting the Installation or Operating the Furnace 851282A 4 99 H TBL ST A O UNITED STATES STOVE COMPANY 227 Industrial Park Road P O Box 151 South Pittsburg TN...

Page 2: ...ting Masonry Chimney SEE Page 8 Electrical Wiring 6 Draft Regulator 1 2 Conduit Conduit Connectors Furnace Cement Manufacturer Recommends Rutland Black Code 78 or Equivalent Plenum and Duct Work as Required CONGRATULATIONS You ve purchased one of America s Finest Wood Burning Furnaces By heating with wood you re helping to CONSERVE AMERICA S ENERGY Wood is our Renewable Energy Resource Please do y...

Page 3: ...roperly installed a house fire may result For your safety follow the in stallation directions Contact local building or fire officials about restrictions and installation in spection requirements in your area SAFETY NOTICE DANGER RISK OF FIRE OR EXPLOSION DO NOT burn garbage gasoline drain oil or other flammable liquids WARNING FIRE HAZARD DO NOT operate with fire draft exceeding 06 inches W C DO ...

Page 4: ...ust have free access to the room CAST IRON PARTS MUST BE SEASONED TO AVOID CRACKING BUILD ONLY SMALL FIRES ON FIRST USE To prevent injury do not allow anyone to use this furnace who is unfamiliar with the correct operation of the furnace For further information on using your furnace safely obtain a copy of the National Fire Protection Association NFPA publication Chimney s Fireplaces and Solid Fue...

Page 5: ...as or oil fired forced air upflow type central furnace or it may be installed as a central furnace CARING FOR PAINTED PARTS This furnace has a painted outside jacket which is durable but it will not stand rough handling or abuse When installing you furnace use care in handling Clean with soap and warm water when furnace is not hot DO NOT use any acids or scouring soap as these wear and dull the fi...

Page 6: ...6 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY MODEL 1200Q DIMENSIONS FIG 1 ...

Page 7: ... 305 mm Unit to backwall 30 760 mm Chimney connector pipe to sidewall 21 530 mm Chimney connector pipe to backwall 18 460 mm Hot air ducts to combustibles 6 150 mm NOTE Install only on a noncombustible floor REFER TO FIG 2 3 Place the furnace on a noncombustible floor Check figures 2 and 3 Be sure you have the clearances shown from the furnace and the connector pipe to combustible surfaces If you ...

Page 8: ...he flue liner to be sure it is safe to use Make repairs before attaching the furnace See Page 4 item 5 Look at Fig 4 The connector pipe and fittings you will need to connect directly to a masonry chimney are shown The chimney connection should be as short as possible If the connector pipe must go through a combustible wall before entering the masonry chimney consult a qualified mason or chimney de...

Page 9: ...rews at each chimney pipe joint to make the piping rigid Thechimneyconnectormayincludeasec tionforabarometricdraftregulatorbetween the furnace and the chimney Fig 4 5 6 7 The barometric draft regulator must be installed in the same room same pressure zone as the furnace Installthebarometricdraftregulatorstrictly in accordance with the instructions that are provided with the barometric draft regu l...

Page 10: ...cal Connections Remove all parts from inside the furnace and inspect for damage including the firebrick as some breakage could occur during shipment Assemble the feed door handle as shown in Figure 8 Install the latch as illustrated in Figure 9 Assemble the ash door handle the same as shown in figure 8 Install the latch as shown in Figure 10 1 2 3 FIG 9 FIG 10 NOTE YOU MAY NEED TO ADJUST THE LATCH...

Page 11: ...d in the parts bag 3 Unbox the blower and attach to the unit by sliding the flange on the blower between the cabinet back and the unit bottom 4 Now attach the blower to the unit by lining up the two holes and mounting blower with 2 1 4 20 x 3 4 screws 5 Attach the conduit from the blower to the junction box using one of the Romax Conduit fitting and red anti short bushing 6 Run the wires from the ...

Page 12: ...FOR ILLUSTRATION PURPOSES ONLY MODEL 1200Q WIRING DIAGRAM FIG 12 LIMIT CONTROL BLACK WHITE WHITE BLACK WHITE BLACK GREEN 2 x 4 JUNCTION BOX BLOWER TO HOUSE SUPPLY NOTE GROUND HOUSE SUPPLY TO INSIDE OF JUNCTION BOX ...

Page 13: ... as stated on the label and earlier in this manual aremaintained Sealthesmokepipeinthechimneywith furnace cement The chimney connector shall be securely supported and joints fastened with sheet metal screws or rivets e Install 8 diameter heat pipe to plenum of the central hot air furnace Use 26 guage pipe and con nectors to be purchased separately See Fig 14 If central air conditioning is installe...

Page 14: ...CTIONS Operation after loss of power Remove filter if provided Do not expect to keep home at normal temperatures Do not load fuel above bottom of feed door Set Fuel door and Ash door spin draft maximum closed per the factory installed stops 1 2 3 4 U S ONLY FIG 13 ...

Page 15: ...15 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY CENTRAL INSTALLATION U S CANADA ADD ON INSTALLATION U S ONLY ...

Page 16: ...IAGRAM FIG 15 TO GAS OIL ELECTRIC TRANSFORMER HOTBLAST COMBINATION CONTROL LIMIT FAN JUMPER IN H H POWER SUPPLY GAS OIL ELECTRIC POWER SUPPLY JUNCTION BOX CENTRAL FURNACE BLOWER MOTOR WOOD FURNACE BLOWER MOTOR CAUTION DO NOT CONNECT PLENUM FAN CONTROL SWITCH ACROSS FURNACE LIMIT CONTROL ...

Page 17: ...DAMAGE THE FURNACE OPERATING INSTRUCTIONS The temperature in the plenum of the warm air furnace at which the blower turns on or turns off is controlled by the setting of the pointers in the blower limit control See Fig 12 These pointers may be adjusted through their entire range of settings to achieve the desired warm air output from the furnace See Fig 16 Below 1 2 3 Move both pointers towards th...

Page 18: ...himney should be at least 3 feet above the roof and be at least 2 feet higher than any point of the roof within 10 feet Fig 5 See page 28 for list of trouble shooting tips 4 5 6 A DRAFT READING OF 05 TO 06 W C IS SUGGESTED FOR PROPER BURNING OF THIS UNIT WHEN USING WOOD SERVICE HINTS Creosote and Soot Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapor...

Page 19: ...19 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY MODEL 1200Q PARTS ...

Page 20: ...T 2 1 2 88082 3 4 ROUND ROPE GASKET 55IN 1 3 24595 ASH DOOR 1 1 4 88082 3 4 ROUND ROPE GASKET 40IN 1 5 83443 HINGE PIN 4 1 6 24568 CABINET SIDE 2 1 7 69151 CABINET TOP WELDMENT 1 1 8 69152 ASH PAN WELDMENT 1 1 9 69158 BLOWER ASSEMBLY 1 2 0 69129 FAN LIMIT ASSEMBLY 1 80145 LIMIT CONTROL 1 80061 3 8 FLEXIBLE CONDUIT 83FT 80061 3 8 FLEXIBLE CONDUIT 66FT 80086 CONDUIT FITTING 2 80362 3 8 ROMAX CABLE C...

Page 21: ...21 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY APPENDIX INSTALLATION A NOTE ANTI BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION ...

Page 22: ...22 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY APPENDIX INSTALLATION B NOTE ANTI BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION ...

Page 23: ...23 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY APPENDIX INSTALLATION C NOTE ANTI BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION ...

Page 24: ...24 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY APPENDIX INSTALLATION D U S ONLY INSTALLATION E U S ONLY ...

Page 25: ...25 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY APPENDIX INSTALLATION F INSTALLATION G ...

Page 26: ...26 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY NOTES ...

Page 27: ...urning green wood not seasoned or dry b Thermostat setting too low for type fuel a Insufficient draft b Smothering fire when adding fresh fuel a Set thermostat higher b Clean chimney c Add raincap to chimney a Allow wood to season in a dry well ventilated area for six months b Set blower control to higher temperature See Page 18 c Set flue draft See Page 9 a Wire unit properly b Replace blower con...

Page 28: ...YS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER 1200Q 4 THE SERIAL NUMBER ____________________ HOW TO ORDER REPAIR PARTS UNITED STATES STOVE COMPANY 227 INDUSTRIAL PARK ROAD P O BOX 151 SOUTH PITTSBURG TN 37380 423 837 210...