UTICA BOILERS PEG-C, Installation And Operating Instructions Manual

Page 1: ...INSTALLATION MANUAL AND OPERATING INSTRUCTIONS PEG C GAS FIRED BOILERS FOR STEAM HEATING Utica Boilers P O Box 4729 Utica NY 13504 ...

Page 2: ... Installation Page 11 Lighting Instructions Pages 11 13 Normal Sequence of Operation Page 14 Connecting Supply And Return Piping Water Chilled Medium Page 15 General Instructions Pages 16 20 Replacement Parts Lists Pages 20 25 Ratings Data and Dimensions Page 26 KEEP THIS MANUAL NEAR BOILER RETAIN FOR FUTURE REFERENCE SERIES PEG C CAST IRON GAS FIRED BOILERS INSTALLATION MANUAL AND OPERATING INSTR...

Page 3: ...Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION CAUTION Indicates a potential hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices WAR...

Page 4: ...ovisions of the local building codes See Vent Installation on page 7 4 This boiler meets safe lighting and other preference criteria with the gas manifold and control assembly provided on the boiler per the latest revision of ANSI Z21 13b 5 This boiler shall be installed such that the gas ignition system components are protected from water dripping spraying rain etc during appliance operation and ...

Page 5: ...mbustionandventilationshall be provided according to part 5 on page 4 If there is any doubt install air supply provisions in accordance with the latest revision of the National Fuel Gas Code 3 Whenaboilerisinstalledinanunconfined space in a building of unusually tight construction airforcombustionandventilation must be obtained from outdoors or from spaces freely communicating with the outdoors A ...

Page 6: ...ing shall have a minimumfreeareaof1squareinchper4 000 BTU per hour of total input rating of all equipment in the enclosure See figure 2 above 2 When communicating with the outdoors by means of vertical ducts each opening shall have a minimum free area 1 square inch per 4 000 BTU per hour of total input rating of all appliances in the enclosed space See figure 3 above 3 If horizontal ducts are used...

Page 7: ...further piping information refer to the I B R installation piping guide PAGE 5 FIGURE 5 SUGGESTED PIPING FOR A SINGLE STEAM BOILER HEATING SYSTEM input rating of all equipment located in the enclosure The free area must be no less than the sum of the areas of all vent connectors in the confined space 6 In calculating free area using louvers grilles or screens for the above consideration shall be g...

Page 8: ...PAGE 6 FIGURE 6b SUGGESTED PIPING FOR A MODULAR STEAM BOILERS PUMPED RETURNS GRAVITY RETURNS FIGURE 6a ...

Page 9: ...l pipe having resistance to heat and corrosion not less than that of galvanized sheet steel or aluminum not less than 0 016 inch thick No 28 GA 6 Connect flue pipe same as draft hood to chimney Bolt or screw joints together to avoid sag Flue pipe should not extend beyond inside wall of chimney Do not install manual damper in flue pipe or reduce size of flue outlet except as provided by the latest ...

Page 10: ...lothes dryers and any appliance not connected to the common venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace damper D Place in operation the appliance being inspected Follow the lighting instructions Adjust thermostat so appliance will operate continuously E Test for spillage ...

Page 11: ...f not less than 6 inches between Vent Damper and combustible construction must be maintained Additional clearance should be allowed for service of the Vent Damper 3 Vent Damper must be in open position when appliance main burners are operating 4 The Vent Damper position indicator must be in a visible location following installation 5 The thermostats heat anticipator must be adjusted to match the t...

Page 12: ...g the boiler in operation To check for leaks in gas piping use a soap and water solution or other approved method WARNING DO NOT USE AN OPEN FLAME 3 The boiler and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa The boiler must beisolatedfromthegassupplypipingsystem by clos...

Page 13: ...ide wall approximately four feet above the floor 2 NEVER install a thermostat on an outside wall 3 Do not install a thermostat where it will be affected by A Drafts B Hot or cold pipes C Sun light D Lighting fixtures E Television F Fireplace or chimneys 4 Check thermostat operation by raising and lowering thermostat as required to start and stop the burners 5 Instructions for the final adjustment ...

Page 14: ...don t smell gas go to the next step 8 Turn gas control knob counterclockwise to ON 9 Replace control access panel IF PRESENT 10 Turn on all electric power to the appliance 11 Set thermostat to desired setting 12 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call a qualified service technician or your gas supplier LIGHTING PROCEDURE FOR BOILER WITH CONTI...

Page 15: ... is mounted on the base or on one of the burner tubes 8 Turn gas control knob counterclockwise to pilot 9 Push in gas control knob or reset button if so equipped all the way in and hold ImmediatelyLightthepilotwithamatch Continuetoholdthegascontrolknoborresetbutton for about one 1 minute after the pilot is lit Release knob or button and it will pop back up Pilot should remain lit If it goes out re...

Page 16: ...ng 4 In the event a low water condition occurs an automatic low water cut off device will interrupt the circuit to the ignition system until the low water condition is satisfied i e manually restore the water or utilize an electric water feeding device which will automatically restore boiler water to its normal operating level 5 In the event the flow of combustion products through the boiler venti...

Page 17: ... pipes Reduced pressure backflow preventer must be present under provisions required by the Environmental Protection Agency EPA 2 When the boiler is connected to heating coils located in air handling units where they may be exposed to refrigerated air circulation the boiler piping system MUST be supplied with flow control valves or other automatic means to prevent gravity circulation of the boiler...

Page 18: ... steam when the boiler is operating at normal pressures it should be immediately replaced Corrosion can build up rapidly at the valve seat and prevent its functioning as a safety device Duringtheheatingseasonthedraincock on the bottom rear of the boiler should be opened once a month to flush out the boiler so the device will be free to function properly Use a pail to catch the discharge WARNING DI...

Page 19: ...nents to their original position UseboilerputtyorGEIS 808siliconetosealaroundthefluecollectorandcastings Makecertaintheburnerendsareinsertedintheslotsatthebackofthecombustionchamber and well down in position over the burner orifices Follow the lighting instructions on the boiler to put the burners back in operation CHECK SAFETY CONTROL CIRCUIT after burner adjustments are made for satisfactory ope...

Page 20: ...e process if necessary Water may be checked to make sure it is free from oil by drawing off a sample at the skimming tee If the sample is reasonably free from oil it will not froth when boiled on stove This test does not indicate the amount of sediment which may lay in the bottom of the boiler It is therefore necessary that the boiler be further cleaned by blowing down BLOWING DOWN BOILER Beforebl...

Page 21: ...y 30 to get the hourly rate Make minor adjustments to the gas input as described above Primary air adjustment is not necessary therefore air shutters are not furnished as standard equipment Air shutters can be furnished on request when required by local codes or conditions A visual check of the main burners and pilot flames should be made at the start of the heating season and again at mid season ...

Page 22: ... a qualified service agency be employed to make an annual inspection of the boiler and heating system They are experienced in making the inspections outlined above and in the event repairs or corrections are necessary can make the proper changes for safe operation of the boiler Optional parts WC 001 00 67 U LWCO WC 004 01 101 Water Feeder WC 005 00 47 2 LWCO Feeder ITEM PART DESCRIPTION OTY 1 PB 0...

Page 23: ...TEPEG150C 32425303 BASEPLATEPEG187C 32425304 BASEPLATEPEG225C 32425305 BASEPLATEPEG262C 32425306 BASEPLATEPEG300C 5 5612501 BASEWITHINSULPEG112C 1 5612502 BASE WITH INSULPEG150C 5612503 BASE WITH INSUL PEG187C 5612504 BASE WITH INSUL PEG225C 5612505 BASE WITH INSUL PEG262C 5612506 BASE WITH INSUL PEG300C 6 3342701 BURNER ASSY W PILOT 1 BRACKET SHUTTER 7 3342601 BURNERASSY W SHUTTER PEG112C 5 PEG15...

Page 24: ... FLUE COLLECTOR PEG225C 3442706 FLUE COLLECTOR PEG262C 3442707 FLUE COLLECTOR PEG300C 6 344 2 1 02 DRAFT HOOD PEG112C 1 344 2 1 03 DRAFT HOOD PEG150C 344 2 1 04 DRAFT HOOD PEG187C 344 2 1 05 DRAFT HOOD PEG225C 344 2 1 06 DRAFT HOOD PEG262C 344 2 1 07 DRAFT HOOD PEG300C 7 31423302 REAR PANEL PEG112C 1 31423303 REAR PANEL PEG150C 31423304 REAR PANEL PEG187C 31423305 REAR PANEL PEG225C 31423306 REAR ...

Page 25: ...E ROD 1 4X23 PEG262 HW 011 08 TIE ROD 1 4X25 PEG300 6 PF 007 02 PIPE FIT PLG 2 1 7 251 1 2 00 J BOLT 1 4 20X3 5 16 2 8 43300976 NIPPLE 2 MACH PEG112C 4 PEG150 6 PEG187 8 PEG 225 10 PEG262 12 PEG300 14 9 HW 016 02 DRAIN LONG 1 10 1570001 VALVE POP SAFETY 3 4 1 11 1150001 COUPLING3 4 1 12 PF 005 10 PIPE FIT NPL 3 4 X 6 1 13 HW 003 02 NUT 1 4 20 HEX SLT 4 14 HW 008 01 WASH 5 16 FLAT STL ZP 2 Fully as...

Page 26: ... AQ02101 CONTROLFIXEDTEMP 2 ONEONDRAFTHOOD 7 37513301 WIRE ROLL OUT 1 8 HW06501 SCR 6X1 4 SLOT 2 ITEM PART NUMBER DESCRIPTION OTY 9 753 1 3 00 90 SYPHON 1 10 PF 025 01 1 4 TEE 1 11 PF 026 05 1 4 X 3 NIPPLE 1 12 GA 003 00 PRESSUREGAUGE 1 13 PF 027 01 1 4 ELBOW 90 1 14 SS 001 01 PRESSURESWITCH 1 15 PF 026 01 CLOSE NIPPLE 1 4 NPL 1 16 PF05601 PIPE FIT NPL 1 2 X3 1 17 PF 034 01 1 2 BRASSCOUPLING 2 ITE...

Page 27: ...4 PB00702 IGN WIRE 30 CIDE MODELS ONLY 1 5 37413602 HARNESS IGN MOD TO GAS VALVE 12 1 6 PB00604 SPK CTL S8600M1013 1 7 37413201 WIRE SPILL SWITCH 47 1 8 37413801 WIRE J BOX TO CONTROLS 27 1 9 EF03601 WIRE CLAMP 3600 WHITE 1 10 37413002 WIRETRANSFORMER WHITE 15 1 11 37413001 WIRETRANSFORMER BROWN 15 1 12 3641601 TRANSFORMER ASSEMBLY 24V 1 13 37413101 DAMPER CABLE 53 1 14 3641501 ELEC 4 X4 COVER TER...

Page 28: ...PEG series is 17 79 Electrical service to be 120 Volts 15 Amps 60 Hz For equivalent square feet of radiation divide I B R output by 240 STANDARD EQUIPMENT Crafted Boiler Drafthood Low Water Cut off Probe Type Deluxe Jacket Wiring Automatic Vent Damper Ported Stainless Steel Burners Blocked Vent and Roll Out Safety Switches Gas Valve Pilot Pressure High Limit Control 2 2 Supply Tapping L H Plugged ...