UTILCO BLL-U42-P, Instruction Manual

Page 1: ...42 P Read and understand all of the instructions and safety information in this manual before operating or servicing this tool UTILCO Lineman Tools 4730 Madison Road Cincinnati OH 45227 www utilco com Phone 800 776 9775 513 533 6200 ...

Page 2: ...Page 17 12 Tool Parts Breakdown Page 18 13 Parts List Page 19 THANK YOU for buying a UTILCO Lineman Tool Our mission is to bring product innovation and exceptional customer service to the marketplace This tool line is reliable dependable and durable for our customer s needs Please read this instruction manual carefully before using the product If you have any questions about our product please rea...

Page 3: ... will be offered options to solve any tool replacement parts or repair issues Call 513 533 6200 or 800 776 9775 Monday to Friday 8 00AM to 5 00PM Eastern Time ET MILWAUKEE BATTERIES LIMITED 3 YEAR WARRANTY Every MILWAUKEE Battery Pack sold with UTILCO Battery Powered product and or as a replacement battery pack is warranted to the original purchaser only to be free from defects in material and wor...

Page 4: ...hearing protection used for appropriate conditions will reduce personal injuries Do not overreach Keep proper footing and balance at all times This enables better control of the battery operated tool in unexpected situations Do not let familiarity gained from frequent use of battery operated tools allow you to become complacent and ignore tool safety principles A careless action can cause severe i...

Page 5: ...als together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Do not use a battery pack or tool that is damaged or modified Damaged or modified batteries may exhibit unpredictable ...

Page 6: ...Pg 6 BLL U42 P Die release buttons Label Carrying loop Release button yBattery pack Battery release buttons LED worklight Advance trigger 3 Tool Parts Labeled ...

Page 7: ...Pg 7 BLL U42 P 4 Kit Includes 1 Battery Powered Tool 2 Milwaukee Batteries 1 Milwaukee Charger 1 Shoulder Strap 1 Case 2 Die Cases ...

Page 8: ...ry voltage 18 V Battery capacity 5 0 Ah Type of battery Lithium ion Charging time 60 min approx Hydraulic oil Shell Tellus S2 V 15 Operating temperature range 4 to 122 F Dimensions 16 5 in x 13 2 in x 3 2 in L x H x W Weight 17 2lbs including battery 16 5 in 420 mm 13 2 in 334 mm 3 2 in 80 mm ...

Page 9: ...n Charging is complete Fast flashing red Battery is too hot cold Charging will begin when battery reaches correct charging temperature Slow flashing red Battery charge is pending Charging will begin when the first pack is fully charged Flashing red green Damaged or faulty battery pack Bays Vents Cord Battery Contacts Release Buttons Fuel Gauge Button Fuel Gauge Rapid Charge Capable Pack Indicator ...

Page 10: ...s pack is charging A fully discharged battery pack with an internal temperature in the normal range will charge in about 30 to 185 minutes depending on the battery pack Heavily cycled batteries may take longer to charge completely The Fuel Gauge lights on 18V battery packs are displayed as the pack is being charged indicating how fully charged the pack is The fuel gauge will turn off when charging...

Page 11: ... parts MOUNTING TO THE WALL Use the wall mount guides to mark the hanging points To reduce the risk of injury always unplug the charger and remove the battery from the charger before performing any maintenance Never disassemble the battery or charger Contact a MILWAUKEE service facility for ALL repairs To reduce the risk of injury and damage never immerse your battery or charger in liquid or allow...

Page 12: ...uickly for 2 3 seconds and the tool will not run Charge the battery pack NOTE Immediately after using the battery pack the Fuel Gauge may display a lower charge than it will if checked a few minutes later The battery cells recover some of their charge after resting BATTERY PACK PROTECTION To protect itself from damage and extend its life the battery pack s intelligent circuit monitors current draw...

Page 13: ...g labeling marking and documentation requirements for shipping Li Ion batteries is dependent upon whether the particular batteries are rated greater than or less than 100 Wh Generally Li Ion batteries rated 100 Wh or less are excepted from certain Class 9 DG requirements Always check compliance of Li Ion battery consignments against the current regulations governing the chosen mode of transport Wh...

Page 14: ... side buttons pull out the battery cartridge To replace the battery cartridge push the new cartridge firmly into place 2 After inserting a battery cartridge check that it is securely in place by pulling gently Do not press the side buttons when pulling the cartridge WRIST AND SHOULDER STRAP Be sure to use the wrist strap to keep the tool secure when in use Use shoulder strap as well 2 1 1 1 2 clic...

Page 15: ...l the die clicks into place 3 Place the connector between the dies 4 Press the advance trigger and advance the ram so that the connector is held between the dies and insert conductor into the terminal 5 Press the advance trigger until the compression is completed A clacking sound will be heard while crimping Once the clacking stops the crimp is completed 6 Press the release button to retract the r...

Page 16: ... wipe the crimping head jaws free of metal shavings Wipe down all steel parts with WD 40 Store the tool in a non humid environment The tool should provide many years of service when given the proper maintenance and care Should you experience any difficulty with the operation and maintenance of this tool contact our customer service department see back cover ...

Page 17: ...C Head 1 6 714050 Screw 1 7 710973 Seal Disc 1 8 712496 Unlocking Bolt 4 9 101595 Needle Roller 2 10 715222 Piston 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 8 8 9 18 Part Part Description Qty 11 715242 Support Ring 1 12 714820 Seal 1 13 760404 Guide Ring 1 14 714546 Spring Holder 1 15 715225 Tension Spring 1 16 715226 Cover Cap 1 17 715223 Cylinder 1 18 714599 Spring Holder 1 8 ...

Page 18: ...Pg 18 BLL U42 P 14 17 13 19 18 21 1 10 11 9 8 7 6 5 4 3 2 12 15 16 20 24 25 22 23 26 27 28 17 17 11 9 10 12 Tool Parts Breakdown ...

Page 19: ...2 11 714303 Lever PD 2 12 714347 Housing Front 1 13 711867 Supporting Loop 1 14 760203 Lock Screw 1 Part Number Part Description Qty 15 760232 Seal Disc 1 16 714318 Sliding Cover 1 17 714155 PT Screw 11 18 E 714330 Motor Assembly 1 19 714348 Housing Back 1 20 714332 Supporting Loop 1 21 712336 O Ring Seal 1 22 711941 Oil Bladder 1 23 730781 Magnet 1 24 711942 Tank Plug 1 25 714331 Switch Assembly ...

Page 20: ...Pg 20 BLL U42 P Notes Notes ...

Page 21: ...Pg 21 BLL U42 P Notes ...

Page 22: ...Pg 22 BLL U42 P Notes ...

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Page 24: ...Service Date 07 17 Version 1 UTILCO Lineman Tools 4730 Madison Rd Cincinnati OH 45227 Phone 800 776 9775 513 533 6200 www utilco com ...