Utilimaster Aeromaster 1997, Wiring Manual

Page 1: ...Body Wiring Manual 1997 2002 Aeromaster on Ford Chassis 1997 2002 Aeromaster on Ford Chassis Body Wiring Manual ...

Page 2: ...Fit tools for magnification of page sections Select the Zoom tool In ver 4 0 and later when the Hand tool is selected you can temporarily change to the Zoom tool by holding down the Ctrl key and the space bar at the same time Click and drag to draw a rectangle around the area you want to magnify To return to an overview you can click on one of the following buttons The Fit Page button scales the e...

Page 3: ...material is confidential and the property of Utilimaster It is shared with your company for the sole purpose of helping you with the operation of the described equipment Utilimaster makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Utilimaster shall not be liable for errors containe...

Page 4: ...r Glossary of Terms 7 Contact Utilimaster 7 VIN Body Serial Number and Work Order Numbers 8 Safety Considerations Notes Cautions and Warnings 9 Reporting Safety Defects 10 United States Only 10 Canada Only 10 Battery 10 Access 10 Disconnection 11 Removal 11 Installation 11 Wiring Diagrams 12 1 Wire Color Code and Symbol Key 12 2 Circuit Number Identification 13 3 Connectors 14 4 Harness Layout Con...

Page 5: ... Panel 35 15 Forward Light Wiring 36 Without Daytime Running Lights 36 Daytime Running Lights Domestic 37 Daytime Running Lights Canadian 38 16 Rear Light Wiring 39 Standard 39 Routed through Interior 40 Split Taillights 41 Split Taillights Routed through Interior 42 17 Supplemental High Mount Stop Lamp SHMSL 43 18 Clearance Lights 44 19 Roof Wiring 45 20 Power Vent 46 21 Stereo System 47 22 Acces...

Page 6: ...l are based on the latest product information available at the time of publication However because of the Utilimaster policy of continual product improvement Utilimaster reserves the right to amend the information in this document at any time without prior notice NOTE These wiring diagrams are a generic sample Details in these diagrams may differ from those in your vehicle Because Utilimaster manu...

Page 7: ...vents mud flaps roll up door parts and many other parts It also includes sealants and repair kits Utilimaster Detailed Parts Service and Wiring Manuals Find parts routine maintenance procedures troubleshooting proper adjustment methods vehicle repair aftermarket upgrades and much more in the Aeromas ter parts service and wiring manuals Utilimaster Glossary of Terms If you are not familiar with som...

Page 8: ...en the quarter window and door See Illustrations LA 5 and LA 15 The 17 digit chassis Vehicle Identification Number VIN is the legal identifier for this vehicle and is the number recorded in the license plate registration The VIN appears on a small metal plate on the dash on the driver s side You can read the VIN if you look through the quarter panel window See Illustration LA 10 The number is also...

Page 9: ...by overexertion Always be aware of the location of other people and potential trip hazards e g air lines electrical cords tools Utilimaster recommends that a licensed automotive air conditioning specialist work on the vehicle s air conditioning HVAC system Avoid breathing A C refrigerant and lubricant vapor or mist Exposure may irritate eyes nose and throat To remove R 134a from the A C system use...

Page 10: ...ic Safety Administration NHTSA in addition to notifying Utilimaster If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Utilimaster To contact NHTSA you may either call theAuto Safety Hotlin...

Page 11: ...ormation for specific recommendations 3 Disconnect the Negative Black battery cable s first See Illustration BA 25 4 Tuck the battery cable away from the terminal to prevent accidental contact 5 When servicing the vehicle is finished reconnect the cable Removal 1 Disconnect battery See the Disconnection Section 2 Remove the Positive battery cable s 3 Remove the battery hold downs 4 Note the locati...

Page 12: ...ITE VT VIOLET DG DARK GREEN DB DARK BLUE BR BROWN OR ORANGE LG LIGHT GREEN LB LIGHT BLUE YL YELLOW WIRE GAUGE CHART WIRE COLOR CODE A C100 A C101 CAVITY IDENTIFICATION CONNECTOR NUMBER CONNECTOR SYMBOL 3 Wire colors on some optional equipment may vary from this document GROUNDED TO BODY CONTINUED FROM ANOTHER SHEET CONTINUE TO ANOTHER SHEET CONTINUED WITH NO NUMBER ASSIGNED SPLICE 500 BK 14 WIRE G...

Page 13: ...T LEFT TURN 236 LIGHT GREEN BACK UP LIGHTS 237 GRAY 238 YELLOW 240 242 243 RT HEADLAMP HIGH BEAM 280 ILLUMINATION 380 LIGHT BLUE SECURITY CIRCUIT 1 381 VIOLET SECURITY CIRCUIT 2 500 BLACK GROUND 510 WIPER MOTOR GROUND PINK W BLACK STRIPE YELLOW W BLACK STRIPE RIGHT TURN STOP FRONT RIGHT TURN UNIVERSAL TURN STOP LEFT TURN STOP LIGHT GRN W BK STRIPE RED W BLACK STRIPE RED W WHITE STRIPE LIGHT BLUE W...

Page 14: ...A411 D BROWN CONNECTOR UNITS BUILT AFTER 03 31 97 UNITS BUILT BEFORE 03 31 97 700 DB WT 120 OR 830 RD 890 VT 820 DG 840 GY 510 BK WT 234 RD 280 LB RD 232 DG 238 YL 230 BR 233 DG 240 LG BK 235 YL 242 RD BK 230 BR 130 RD 150 RD H G F E D C B A 242 RD BK 233 DG 240 LG BK 230 BR 350 BK PK 500 BK 231 BR WT 280 LB RD 110 PK BK 350 BK PK 231 BR WT 232 DG 710 DG 234 RD 280 LB RD 110 PK BK 710 DG 510 BK WT...

Page 15: ...500 BK 256 RD C205 LT HEADLAMP DIST 12034342 700 DB WT 710 DG 280 LB RD 530 BK 700 DB WT 710 DG 280 LB RD 530 BK 110 PK BK 254 DG 256 DG WT 257 LB 258 LB WT 280 LB RD 150 RD 500 BK 280 LB RD 500 BK 220 YL 150 RD 224 YL WT 280 LB RD 500 BK 240 LG BK 242 RD BK 710 DG 510 BK WT 820 DG 120 OR 840 GY 830 RD 890 VT 500 BK 240 LG BK 242 RD BK 500 BK 235 GY 230 BR C330 HVAC CONN 770019 1 C209 A C JUMPER 1...

Page 16: ... 254 DG 256 DG WT 350 BK PK 200 DB 520 BK 231 BR WT 224 YL WT 220 YL 222 YL BK 180 PK BK 500 BK 234 RD 257 LB 258 LB WT 256 DG WT 254 DG 231 BR WT 224 YL WT 150 RD 350 BK PK 520 BK 200 DB 222 YL BK C419 INTERIOR ROUTED REAR LIGHTING 770027 1 C418 INTERIOR ROUTED REAR LIGHTING 770020 1 234 RD 234 RD 500 BK 500 BK 230 BR 238 YL 232 DG 236 LG 232 DG 238 YL 230 BR 236 LG 254 DG 231 BR WT 231 BR WT 231...

Page 17: ...0 BR 238 GY 500 BK 236 LG 234 RD 234 RD 234 RD 236 LG 230 BR 232 DG 500 BK 232 GY 230 BR 236 LG 500 BK 236 LG 234 RD 230 BR 238 YL 500 BK C634 LT REAR LAMP DIST 12065158 C632 RT REAR LAMP DIST 12065158 C620 LICENCE PLATE LAMP 12010996 C633 LT REAR LAMP FEED 12034342 C631 RT REAR LAMP FEED 12034342 C621 LICENCE PLATE LAMP 12010996 WIRING DIAGRAM FORD SHEET 5 of 58231009xx05 C635 RT STOP 282087 1 50...

Page 18: ...ALOGEN HDLP 12048369 C710 RT HALOGEN HDLP 12048369 C711 LT RECT INCAD HDLP 12077384 C710 RT RECT INCAD HDLP 12077384 WIRING DIAGRAM FORD SHEET 6 of 58231009xx06 C715 LT FRONT SDMRKR LAMP MOLDED CONN C714 RT FRONT SDMRKR LAMP MOLDED CONN C712 RT FRONT TURN LAMP 282087 1 500 BK 230 BR 233 GY 1 2 3 C641 RT REAR TURN LAMP 282087 1 500 BK 2326 Y 1 2 3 C713 LT FRONT TURN LAMP 282087 1 500 BK 230 BR 233 ...

Page 19: ...35 CLRC LT CLRC LT CLRC LT CLRC LT CLRC LT CLRC LT CLRC LT CLRC LT CLRC LT CLRC LT VIEW AA C101 DOME LIGHT ROOF TO REAR STRUCTURE CONNECTION NO CONN S C715 C714 C713 C712 C711 C710 C415 C411 C414 C205 C204 C200 C209 C208 C207 C206 C203 C202 C660 C304 C303 C110 C112 C116 C114 C115 MAIN HARNESS PWR FEED C113 C111 GROUND CIG LTR GROUNDS VIEW AA UNDER DASH TO SCS WIRING C331 C330 C410 C302 C301 C100 P...

Page 20: ...RIOR ONLY 230 BR 232 DG 238 YL C101 C101 C101 C101 L O M N N M O L C100 C100 C100 C100 236 LG 37A YL 37B YL 297 BK LG 65 DG 37YL 298 VT OR 37YL 687 GY YL 49 OR 19 DB RD 297 BK LG FORD HEADLAMP SWITCH POWER DISTRIBUTION 19 DB RD POWER DISTRIBUTION POWER DISTRIBUTION POWER DISTRIBUTION POWER DISTRIBUTION POWER DISTRIBUTION REAR LIGHTING REAR LIGHTING REAR LIGHTING POWER DISTRIBUTION Power Dist Diagr...

Page 21: ...SE BOX 22 CHASSIS INTERIOR FUSE BOX 6 CHASSIS INTERIOR FUSE BOX 3 CHASSIS INTERIOR FUSE BOX 38 297 BK LG CHASSIS TRAILER BATTERY CHARGE RELAY D C116 E C114 49 OR B C114 37B YL 150 RD 14 120 OR 16 4 C111 C110 120 OR 16 D C115 65 DG 4 280 LB RD 18 280 LB RD 18 A C114 19 DB RD 4 C112 4 C113 280 LB RD 18 110 PK BK 14 180 PK 16 9 9 C111 C110 180 PK 16 110 PK BK 16 1 1 C113 C112 2 2 C113 C112 150 RD 16 ...

Page 22: ...K BK YL BK YL PK C C116 PDB R13 YL 30A FORD BATTERY OR RD BK BLOWER RELAY YL RD C116 H 753 YL 18 F C116 PK BK I P FUSE PANEL 15A 13 HOT AT RUN NOTE These wiring diagrams are a generic sample Details in these diagrams may differ from those in your vehicle Because Utilimaster manufactures many customized vehicle bodies this manual cannot list and illustrate every possible wiring configuration for ev...

Page 23: ...ILIARY HEATER SCS ONLY WASHER PUMP FORWARD LAMPS DRL 500 BK 18 ROOF CENTRAL GROUND 500 BK 16 GROUNDING SYSTEM 500 BK 16 500 BK 14 500 BK 12 500 BK 12 510 BK WT 16 8 8 6 6 500 BK 14 C113 C112 C110 C111 510 BK WT 16 500 BK 16 C412 C411 14 14 14 C410 500 BK 14 COWL 500 BK 18 500 BK 14 500 BK 12 500 BK 18 530 BK 12 Ground Diagram 58231009 Sheet 11 ...

Page 24: ... 222 YL BK 18 1 1 1 222 YL BK 18 6 C301 C411 C410 C412 224 YL WT 14 220 YL 14 2 3 3 2 2 3 220 YL 14 150 RD 14 224 YL WT 14 6 6 ON ON 3 C410 C412 C410 C412 C411 C410 C412 C410 C411 C411 500 BK 18 110 PK BK 14 280 LB RD 18 280 LB RD 18 500 BK 18 280 LB RD 18 500 BK 18 280 LB RD 18 500 BK 18 C303 C303 C303 C303 C303 1 2 3 7 8 8 7 3 2 1 8 7 3 2 C301 C301 C301 C301 1 C301 ON OFF ON ON OFF 3 8 1 2 3 7 2...

Page 25: ... 5 5 4 4 C411 5 4 5 4 C413 C412 C411 C412 C413 C410 C410 Cab Dome Light Diagram 58231009a32 CHASSIS FUSE BLOCK 8 Cab Dome Light NOTE These wiring diagrams are a generic sample Details in these diagrams may differ from those in your vehicle Because Utilimaster manufactures many customized vehicle bodies this manual cannot list and illustrate every possible wiring configuration for every vehicle Use...

Page 26: ...16 220 YL BK 16 REAR CARGO LAMP SWITCH CARGO LIGHT JUMPER WIRE C413 2 POWER DISTRIBUTION 1 222 YL BK 18 6 C301 C410 220 YL 14 2 2 2 3 220 YL 14 150 RD 14 224 YL WT 14 3 C412 C411 C410 C410 150 RD 18 3 2 C301 C301 1 C301 ON OFF 7 2 8 CARGO LAMPS STANDARD WIRING Cargo Lamps Std Diagram 58231008a Sheet 30 ...

Page 27: ...UND 500 BK 18 500 BK 18 280 LB RD 18 280 LB RD 18 POWER DISTRIBUTION POWER DISTRIBUTION C301 C301 CARGO LIGHT C413 2 1 222 YL BK 18 6 C301 C410 220 YL 14 2 2 2 3 220 YL 14 150 RD 14 224 YL WT 14 3 C412 C411 C410 C410 3 2 C301 C301 1 C301 ON OFF 7 2 8 CARGO LAMPS SWITCHED ON DASH Cargo Lamps Switched at Dash Diagram 58231008a Sheet 31 ...

Page 28: ...N ON 1 8 8 7 1 3 3 1 222 YL BK 18 224 YL WT 14 1 3 C413 C412 C411 C411 C412 C413 CARGO LIGHT 3 2 7 8 GROUND 500 BK 18 500 BK 18 280 LB RD 18 280 LB RD 18 POWER DISTRIBUTION POWER DISTRIBUTION C301 C301 C413 2 1 222 YL BK 18 6 C301 C410 220 YL 14 2 2 2 3 220 YL 14 150 RD 14 224 YL WT 14 C412 C411 C410 C410 3 2 C301 C301 1 C301 CARGO LAMPS 3 WAY SWITCH Cargo Lamps 3 Way Switch Diagram 58231008a Shee...

Page 29: ...ONNECTOR 8 8 C111 C110 120 OR 16 890 VT 18 820 DG 16 830 RD 16 840 GY 16 2 5 3 6 6 3 5 2 4 4 C111 C111 C111 C111 C110 C110 C110 C110 C111 C110 510 BK WT 16 C101 J 510 BK WT 16 WIPER MOTOR RD BK YL BR DG B A C206 C206 500 BK 18 890 VT 18 C101 C101 C101 C101 C101 840 GY 16 830 RD 16 820 DG 16 890 VT 18 120 OR 16 A B F E G 840 GY 16 830 RD 16 820 DG 16 890 VT 18 120 OR 16 P B H G L A C A B C208 C207 ...

Page 30: ...YL 16 OR 16 BK 12 DB WT 12 LB 16 BK 16 LB 16 BK 16 BK 16 OR WT 12 DB 16 OR 16 BK 12 OR WT 12 DB WT 14 530 BK 12 700 DB WT 12 BK 12 LB 16 DB WT 12 4 3 1 BLOWER MOTOR BLOWER MOTOR RESISTOR BLOWER SWITCH H M L B C BLOWER MOTOR RELAY 87a 87 86 30 85 ILLUMINATION M POWER DISTRIBUTION Heat Only Sys Diagram 58231008a Sheet 13 11 Heater Only System Cable Controls ...

Page 31: ...ATURE CONTROL MODE SWITCH 1 OFF 2 PANEL 3 FLOOR PANEL 4 FLOOR 5 FLOOR DEFROST 6 DEFROST 7 A C 8 A C MAX BLOWER HI RELAY DB DB BK DB WT DG BK DG WT BLOWER MOTOR RESISTOR DB WT SYSTEM POWER RELAY M M M M M M 6 6 1 1 C332 C332 C332 DG BR BK REC RD BK 1 1 S S T T WATER VALVE BLOWER MOTOR 1 20 BK DB WT LB 3 3 C100 C100 C101 C101 CONTROLLER VENT DEFROST FLOOR BK 2 1 4 3 OR GY YL WT YL BK RD WT PK OR YL ...

Page 32: ... BK 16 DG 16 DG 16 DG 16 DG 16 BK 16 BK 16 OR WT 12 DB 16 OR 16 BK 12 OR WT 12 DB WT 14 C C100 A 530 BK 12 280 LB RD 16 700 DB WT 12 BK 12 LB 16 DG 18 DB WT 12 4 3 2 1 BLOWER MOTOR BLOWER MOTOR RESISTOR BLOWER SWITCH A C SWITCH THERMO SWITCH H M L B C HI LO PRESSURE SWITCH BLOWER MOTOR RELAY 87a 87 86 30 85 ILLUMINATION M HVAC SYSTEM POWER DIST HVAC Sys Cable Controls Diagram 58231008a Sheet 14 12...

Page 33: ...Y DB DB BK DB WT DG BK DG WT BLOWER MOTOR RESISTOR DB WT COMPRESSOR CLUTCH SYSTEM POWER RELAY M M M M M M 5 5 C331 C330 A C CLUTCH 6 6 1 1 C332 C332 C332 DE ICING SWITCH OPEN 29 F CLOSED 35 F DG BR BK REC DB RD BK 1 1 500 BK 18 S S T T WATER VALVE BLOWER MOTOR 1 20 BK DB WT LB 3 3 C330 C331 C100 C100 C101 C101 CONTROLLER VENT DEFROST FLOOR BK 2 1 4 3 OR GY YL WT YL BK RD WT PK OR YL LG VT BK RD WT...

Page 34: ... 3 6 7 8 GROUND 500 BK 18 500 BK 18 280 LB RD 18 280 LB RD 18 POWER DISTRIBUTION POWER DISTRIBUTION 3 2 1 LOCATED IN CAB AREA AT DRIVER S FEET AUXILIARY HEATER Aux Heater Diagram 58231008a Sheet 37 NOTE These wiring diagrams are a generic sample Details in these diagrams may differ from those in your vehicle Because Utilimaster manufactures many customized vehicle bodies this manual cannot list an...

Page 35: ... BK 18 C303 C331 3 C330 3 8 8 8 4 C112 4 C113 280 LB RD 18 AUX SW 1 AUX SW 2 AUX SW 3 GROUND 280 LB RD 18 280 LB RD 18 280 LB RD 18 C302 C301 C302 C303 7 7 7 530 BK 18 HVAC PANEL ILLUMINATION GROUND Panel Lamps Diagram 58231008a Sheet 25 PANEL LAMPS 14 Panel Lights HVAC Control Panel ...

Page 36: ...D C711 C711 C710 C710 230 BR 18 230 BR 18 500 BK 18 240 LG BK 16 242 RD BK 16 242 RD BK 16 500 BK 16 240 LG BK 18 500 BK 18 230 BR 18 500 BK 16 230 BR 18 500 BK 16 C A B C A C714 C714 C712 C712 C712 C C713 C713 C713 A C715 C715 B B B 500 BK 16 230 BR 18 500 BK 16 240 LG BK 18 242 RD BK 16 240 LG BK 18 242 RD BK 16 230 BR 18 D C A E B D C A E B 230 BR 18 233 DG 18 240 LG BK 18 242 RD BK 16 C200 C20...

Page 37: ...18 C205 C205 C205 C205 C205 C204 C204 C204 C204 C204 B E A C D C711 C711 C710 C710 230 BR 18 230 BR 18 500 BK 18 240 LG BK 16 242 RD BK 16 242 RD BK 16 500 BK 16 240 LG BK 18 500 BK 18 230 BR 18 500 BK 16 230 BR 18 500 BK 16 C A B C A C714 C714 C712 C712 C712 C C713 C713 C713 A C715 C715 B B B 500 BK 16 230 BR 18 500 BK 16 240 LG BK 18 242 RD BK 16 240 LG BK 18 242 RD BK 16 230 BR 18 D C A E B D C...

Page 38: ...D C711 C711 C710 C710 230 BR 18 230 BR 18 500 BK 18 240 LG BK 16 242 RD BK 16 242 RD BK 16 500 BK 16 240 LG BK 18 500 BK 18 230 BR 18 500 BK 16 230 BR 18 500 BK 16 C A B C A C714 C714 C712 C712 C712 C C713 C713 C713 A C715 C715 B B B 500 BK 16 230 BR 18 500 BK 16 240 LG BK 18 242 RD BK 16 240 LG BK 18 242 RD BK 16 230 BR 18 D C A E B D C A E B 230 BR 18 233 DG 18 240 LG BK 18 242 RD BK 16 C200 C20...

Page 39: ...0 C610 RIGHT STOP TURN TAIL LAMP C F A G B REAR LAMP FEED CONNECTION 238 YL 18 500 BK 18 230 BR 18 236 LG 18 234 RD 18 A C B E 236 LG 18 230 BR 18 500 BK 18 B 236 LG 18 500 BK 18 230 BR 18 230 BR 18 230 BR 18 230 BR 18 500 BK 18 236 LG 18 A A 500 BK 18 230 BR 18 236 LG 18 E B C A 232 DG 18 500 BK 18 230 BR 18 236 LG 18 234 RD 18 232 DG 18 234 RD 16 230 BR 16 236 LG 16 238 YL 18 GROUND TO FRAME RAI...

Page 40: ...E PLATE LOCATED IN KICK PLATE REAR LAMP WIRING ROUTED THROUGH INTERIOR TYPICAL 230 BR 16 13 500 BK GROUND TO BODY 232 DG 18 234 RD 16 230 BR 16 236 LG 16 238 YL 18 HIGH MOUNT LICENSE PLATE 500 BK C621 C620 500 BK 18 500 BK 18 C A B C C B A C C638 C638 C637 C637 C637 C636 C636 C635 C635 C635 RIGHT STOP TURN TAIL LAMP 238 YL 18 500 BK 18 230 BR 18 236 LG 18 236 LG 18 230 BR 18 500 BK 18 B 236 LG 18 ...

Page 41: ...634 C634 B C A C633 C633 C633 C633 C633 C610 C610 C610 C610 C610 C F A G B 500 BK 18 230 BR 18 236 LG 18 A C B 236 LG 18 230 BR 18 500 BK 18 B 500 BK 18 230 BR 18 230 BR 18 230 BR 18 230 BR 18 500 BK 18 A A 500 BK 18 230 BR 18 236 LG 18 E B C A 232 DG 18 500 BK 18 230 BR 18 236 LG 18 234 RD 18 232 DG 18 234 RD 16 230 BR 16 236 LG 16 238 YL 18 GROUND TO FRAME RAIL 500 BK 18 500 BK 18 B D LICENSE PL...

Page 42: ...238 YL 18 SHMSL LAMP OPTIONAL LICENSE PLATE LOCATED IN KICK PLATE HIGH MOUNT LICENSE PLATE 500 BK 18 232 DG 18 234 RD 16 230 BR 16 236 LG 16 238 YL 18 C641 C641 C642 C642 234 RD 18 234 RD 18 234 RD 18 236 LG 18 LEFT STOP TAIL LAMP LEFT TURN LAMP A LEFT BACK UP LAMP 500 BK 18 C638 C638 C B 234 RD 18 A B RIGHT STOP TAIL LAMP RIGHT TURN LAMP RIGHT BACK UP LAMP 236 LG 18 500 BK 18 C636 C636 B C C A B ...

Page 43: ...High Mount Stop Lamp SHMSL CLEARANCE LIGHTS FORD STOP LAMP SWITCH 810 RD OR C C114 234 RD 16 234 RD 16 7 13 7 13 13 13 234 RD 16 234 RD 16 SHMSL LAMP C112 C113 C412 C413 C410 C411 OR CHMSL SUPPLEMENTAL HIGH MOUNT STOP LIGHT SHMSL Supt Hi Mnt Stop Diagram 58231009bx28 ...

Page 44: ... WT 14 6 6 6 231 BR WT 14 231 BR WT 14 A C414 C412 Clearance Lights Diagram 58231009a23 NOTE These wiring diagrams are a generic sample Details in these diagrams may differ from those in your vehicle Because Utilimaster manufactures many customized vehicle bodies this manual cannot list and illustrate every possible wiring configuration for every vehicle Use this information as a guideline where i...

Page 45: ...F 3 520 BK 16 200 DB 16 520 BK 16 200 DB 16 C413 C413 DASH FAN OPTION SHMSL LAMP OPTION DOOR AJAR SWITCH OPTION 234 RD 16 257 RD 16 255 OR 16 C413 C413 C413 C413 C413 C413 C415 231 BR WT 16 234 RD 18 350 BK PK 18 A PILLAR HARNESS 231 BR WT 16 231 BR WT 16 M 2 9 A REAR CLEARANCE I D LAMPS FRONT CLEARANCE I D LAMPS CARGO LIGHT CAB LIGHT CARGO LIGHT Roof Wiring Diagram 58231008a Sheet 23 ...

Page 46: ... C411 ON OFF 7 2 8 8 2 3 6 POWER VENT 9 9 8 8 9 8 256 DG WT 14 254 DG 14 254 DG 14 256 DG WT 14 M C302 C302 C302 C302 C302 110 PK BK 14 110 PK BK 14 ON OFF 7 2 8 8 2 3 6 C411 C412 7 8 500 BK 18 500 BK 18 280 LB RD 18 280 LB RD 18 C413 C412 C411 C410 C410 3 2 1 POWER DISTRIBUTION POWER DISTRIBUTION GROUND AUXILIARY SWITCH 2 C302 IS THE PRIMARY SWITCH FOR THIS OPTION BUT IF THIS SWITCH IS ALREADY IN...

Page 47: ...8231009bx26 STEREO SYSTEM 110 PK BK 18 D B C114 37B YL 297 BK LG 180 PK 16 150 RD 14 C116 BK WT DB BK WT DG RD PK BK LEFT SPKR RIGHT SPKR STEREO 150 RD 16 BK C111 C110 10 10 15 15 15 10 C411 15 10 C412 C413 C413 C412 C411 C410 C410 180 PK 16 150 RD 16 9 9 2 2 C113 C112 CHASSIS FUSE BLOCK ...

Page 48: ...n your vehicle Because Utilimaster manufactures many customized vehicle bodies this manual cannot list and illustrate every possible wiring configuration for every vehicle Use this information as a guideline where it applies WARNING Connecting unauthorized devices to the vehicle s wiring can potentially cause vehicle malfunction damage fire personal injury and or voiding of the warranty Contact Ut...

Page 49: ...IS OPTION MAY DIFFER BASED ON NUMBER OF OPTIONS ON THE UNIT C302 C302 C302 C302 C302 110 PK BK 14 110 PK BK 14 ON OFF ON 7 2 1 8 8 1 2 3 6 C411 C412 C413 7 8 GROUND 500 BK 18 500 BK 18 280 LB RD 18 280 LB RD 18 POWER DISTRIBUTION POWER DISTRIBUTION C413 C412 C411 C410 C410 3 2 1 DASH FAN Dash Fan Diagram 58231008a Sheet 34 FAN ORNGE RED DARK GREEN WHITE DARK GREEN 9 8 7 10 11 12 15 14 13 4 5 6 3 2...

Page 50: ...0 BK PK 18 500 BK 18 MAGNETIC SWITCH Door Ajar Diagram 58231008a Sheet 27 DOOR AJAR NOTE These wiring diagrams are a generic sample Details in these diagrams may differ from those in your vehicle Because Utilimaster manufactures many customized vehicle bodies this manual cannot list and illustrate every possible wiring configuration for every vehicle Use this information as a guideline where it ap...

Page 51: ... POWER DISTRIBUTION POWER DISTRIBUTION 280 LB RD 18 280 LB RD 18 500 BK 18 500 BK 18 GROUND 8 7 ON OFF 7 2 8 8 2 3 6 9 8 254 DG 14 256 DG WT 14 C302 C302 C302 C302 C302 110 PK BK 14 110 PK BK 14 ON OFF 7 2 8 8 2 3 6 7 8 500 BK 18 500 BK 18 280 LB RD 18 280 LB RD 18 C411 C410 C410 3 2 1 POWER DISTRIBUTION POWER DISTRIBUTION GROUND AUXILIARY SWITCH 2 C302 IS THE PRIMARY SWITCH FOR THIS OPTION BUT IF...

Page 52: ...LB RD 18 500 BK 18 500 BK 18 GROUND 8 7 C412 C411 ON OFF 7 2 8 8 2 3 6 9 9 8 8 9 8 256 DG WT 14 254 DG 14 254 DG 14 256 DG WT 14 C302 C302 C302 C302 C302 110 PK BK 14 110 PK BK 14 ON OFF 7 2 8 8 2 3 6 C411 C412 7 8 500 BK 18 500 BK 18 280 LB RD 18 280 LB RD 18 C413 C412 C411 C410 C410 3 2 1 POWER DISTRIBUTION POWER DISTRIBUTION GROUND AUXILIARY SWITCH 2 C302 IS THE PRIMARY SWITCH FOR THIS OPTION B...

Page 53: ...nectors 14 15 16 17 18 19 D Door ajar system 50 DRL Daytime running lights 37 38 E Electrical parts 7 Email 7 F Fan dash 45 49 Federal Certification Label 8 Finding information 6 Ford chassis 6 G Glossary of terms 7 Grounding system 23 H Harness layout 19 Heated mirrors 51 Heater See also HVAC Auxiliary 34 System no A C 30 31 HVAC 32 33 See also Heater L Light Back up 39 40 41 42 Cab 45 Cargo 25 2...

Page 54: ...afety Considerations 9 Defects reporting 10 Sections 6 Serial number 8 Spotlight 52 Stereo system 47 Strobe light 52 Switches A C 32 33 Auxiliary 24 Auxiliary heater 34 Blower 30 31 32 33 Cargo 25 27 28 Dash 49 Heated mirror 51 Hi Lo A C 32 33 Power vent 46 Spotlight 52 Strobe 52 Thermo A C 32 33 U Utilimaster body parts manuals 7 Utilimaster body serial number 8 Utilimaster Customer Service 7 Uti...

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