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Phone (828)323-8914

Fax

(828)323-8410

Email

sales@utilitysolutionsinc.com

Web

www.utilitysolutionsinc.com

101 33

rd

 Street Drive SE ·  Hickory, NC 28602

C-01051

USBS-600-1 Field Inspection (2-24-16)

Copyright © 2016 Utility Solutions, Inc.

FIELD INSPECTION PROCEDURE 

BREAK-SAFE

® 

600 Load Break & Pick-up Tool

USBS-600-1

Follow the steps below before EACH use of the 

BREAK-SAFE

® 

600.

This procedure does NOT replace or eliminate periodic maintenance.

Visually inspect the tool. If any of the following are 

found, remove the tool from the field and perform 

service:

• Soot or Dirt buildup on 

components

• Damaged Load Break 

Ring. Ring should rotate 

freely (shaft should NOT 

rotate)

• Damaged or discolored 

Yellow Tube

• Damaged Conductor 

Hook

• Loose Conductor Bars

• Damaged Safety Locking 

Pin

• Out of Date Maintenance 

Decal (service should be 

performed within 2 years 

of date shown)

1.

Test both Conductor Bars
A)  With the tool in the CLOSED position, use a voltmeter, 

confirm continuity exists between a Conductor Bar and the 

Conductor Hook. 
B)  Confirm  continuity  exists  while  pulling  the  Load  Break 

Ring toward the open position. Continuity should exist until 

the load break mechanism is engaged and the tool locks in 

the open position.
C)  Confirm  NO  continuity  exists  between  a  Conductor  Bar 

and the Conductor Hook when the tool is in the fully opened 

positioned.

3.

!

!

WARNING

Carefully read and fully understand the manual prior to 

operating, maintaining or testing this device. Improper 

operation, handling or maintenance of this device can result 

in death, grievous personal injury and or equipment damage.

Exert a steady downward movement on the Load Pick-up Trigger 

(D). The Load Break Ring Assembly should retract forcefully into 

the tool. 

Push the Load Break Ring up into the tool firmly to reset 

(E). 
An internal safety mechanism will not allow the Load Break 

Ring to extend until the tool has been reset. The tool will 

require service and should NOT be used if the Load Break 

Ring cannot extend after resetting.

VISUAL INSPECTION

CONTINUITY

SAFETY RESET

 

0.25

A

Ω

---

C

Ω

0.25

B

The BREAK-SAFE® will reset when the Load Break 

Ring Assembly has fully retracted inside the tool.

E

A current path will exist inside the tool until the load 

break mechanism is triggered.

2.

D

PATENT NO. 6,078,008  Other Patents Pending

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