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Phone (828)323-8914

Fax

(828)323-8410

Email

sales@utilitysolutionsinc.com

Web

www.utilitysolutionsinc.com

101 33

rd

 Street Drive SE ·  Hickory, NC 28602

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DANGER

Contact with high voltage will cause death or grievous personal 

injury to the operator. Only use this device in conjunction with 

safe operating practices around energized lines and equipment.

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WARNING

Carefully read and fully understand the INSTRUCTION 

MANUAL prior to operating, maintaining or testing this 

device. Improper operation, handling or maintenance of this 

device can result in death, grievous personal injury and or 

equipment damage.

Jack Jumper™ Cutout Bypass Tool

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WARNING

Follow safe work procedures and practices when utilizing this 

device. Failure to use this device in a safe manner can result 

in death, grievous personal injury and or equipment damage.

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WARNING

These instructions are not intended to replace or be a substitute 

for proper safety training procedures. Failure to select the 

proper tool in regards to minimum system requirements can 

result in death, grievous personal injury and or equipment 

damage.

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WARNING

Only trained and qualified personnel should operate, inspect 

and maintain this device.

Product Description

The Jack Jumper™ Cutout Bypass Tool permits a safe and quick method to bypass an overhead 

cutout without the tedious use of bulky jumper cables.  The tool is indispensable for fuse 

coordination tasks and permits easy bypass of an underground dip.  The Jack Jumper™ Cutout 

Bypass Tool saves time and money, eliminates risk of service interruption and prevents accidental 

cross phasing.
The primary purpose of the Jack Jumper™ Cutout Bypass Tool is to provide temporary fuse 

replacement when performing fuse coordination on cutouts. The Jack Jumper™ Cutout Bypass 

Tool is rated at 100 Amps continuous on AC current without exceeding a 40°C temperature rise. It 

is used to bypass cutouts on both overhead lines and underground taps. For 200 Ampere SMD-20 

systems attach two Jack Jumper™ Cutout Bypass Tools on opposite sides of the SMD-20 Power 

Fuse (this only works for SMD-20 Power Fuse Tools and cannot be utilized for standard cutouts). 
Installation and removal of the  Jack Jumper™ Cutout Bypass Tool is done with a shotgun stick.

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WARNING

Never install or remove Jack Jumper™ Cutout Bypass Tool 

without a working fuse in place. It is not a switch and should 

never be used as one.

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WARNING

Only install the Jack Jumper™ Cutout Bypass Tool with the use 

of an insulated shotgun stick. When attaching or detaching the 

Jack Jumper™ Cutout Bypass Tool do not use abrupt or rough 

movements, be gentle and do not hurry.

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WARNING

If you are servicing a fuse, replace the fuse as quickly as possible. 

The fuse is a protective device. The Jack Jumper™ Cutout Bypass 

Tool DOES NOT FUNCTION AS A FUSE. If you must leave 

the area, replace any fuses and remove the Jack Jumper™ Cutout 

Bypass Tool. It is not a fuse replacement or permanent by-

pass mechanism.

C-00829 USJJ-005 Instruction Manual (6-4-15)

USJJ-005 38 kV Cutout Bypass Tool &

15 kV SMD-20 Power Fuse Bypass Tool

Top Perpendicular 

Ring

Spring 

Mechanism

Bottom In-Line 

Ring

Upper 

Attachment Hook

Lower

Attachment Hook

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