V-TEK OEM TM-50 SMD, User Manual

Page 1: ...OEM TM 50 SMD Taping Module User sGuide User s Guide 61685741 V TEK Inc 751 Summit Avenue Mankato MN 56001 P 507 387 2039 www vtekusa com ...

Page 2: ......

Page 3: ...008 Safety of machinery Safety Related Parts of Control Systems Part 1 General Principals for Design EN ISO 13732 1 2008 Safety of machinery Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces EN 614 1 2006 A1 2009 Safety of machinery Ergonomic design principles Part 1 Terminology and general principles EN 614 2 2000 A1 2008 Safety of machin...

Page 4: ......

Page 5: ... restored at power up Options include Low carrier tape and pocket position sensor Controller location Feed and take up reel positions Loading track length Mounting options Machine footprint Customized software and communication Theory of Operation The OEM TM 50 routes carrier tape from a feed reel through an adjustable track for manual placement of parts or electrical components Once the operator ...

Page 6: ...onents The recommended rating is 0 degrees Celsius to 50 degrees Celsius Humidity 5 to 90 non condensing Physical Specifications Dimensions Height 18 inches 46 cm Width 42 inches 107 cm Depth 18 inches 46 cm Weight 105 pounds 47 63 kg Power Required 115 230 VAC 50 60 Hz Compressed air 80 PSI Contact Information V TEK Inc 751 Summit Ave Mankato MN 56001 TEL 507 389 2039 website http www vtekusa com...

Page 7: ...surface in a well lit area ambient lighting of 200 to 300 Lux Lumens m2 The recommended climate is between 5 90 non condensing humidity with a room tempera ture between 0 50 degrees Celsius Note Although all of the components used on the machine will withstand the temperature range of 0 to 60 degrees Celsius such temperature may decrease the life of some of the components The intended electrical e...

Page 8: ...ing with the TM 50 Maintenance Always disconnect the power source from the machine before removing access panels to perform any maintenance required Please refer to Chapter 1 and Chapter 4 of this manual for instructions before performing maintenance on the machine AC Receptacle Connect the power cord to the machine before plugging it into an outlet Heat Sealer Caution should be taken when perform...

Page 9: ...e present Always disconnect power to the machine before removing panels or enclosures with this warning label Temperature Hazards Indicates a hot surface Use care when working near these surfaces and allow them to cool before performing maintenance Mechanical Hazards Indicates areas where moving parts can cause personal injury if safety precau tions are not observed Open Book Refer to Chapter 4 of...

Page 10: ...Safety Warning Labels 61685113 fm vi ...

Page 11: ...e OEM TM 50 5 Machine Overview 9 Chapter 2 Controller 15 The OEM TM 50 Controller 16 Extended Software Option 22 Using the Vision Port 25 Chapter 3 Setup and Operation 31 Preparing to Run a Job 32 Quick Setup Guide 32 Setup 33 Heat Seal Setup 39 PSA Seal Setup 42 Testing Seal Strength 43 Operation 44 Using the Empty Pocket Detector 46 Using E Stop in Malfunction Fail Situations 48 Chapter 4 Mainte...

Page 12: ...OEM TM 50 Table of Contents continued Exploded Views Appendix A Sensors Appendix B Temperature Controller Settings Spare Parts List Service and Parts Contacts Document List Warranty Document ...

Page 13: ...Chapter 1 Getting Started Contents Preparing the Work Area 2 Unpacking the OEM TM 50 4 Assembling the OEM TM 50 5 Machine Overview 9 ...

Page 14: ...ystem and a 115 230 VAC 50 60 Hz power supply Locate the machine so electrical power cables can be routed away from areas where personnel are expected to move It is recommended that cables be routed overhead or underground If cables must be routed over the floor cover them with rubber ramps Choose a mounting area that is at least 72 wide by 30 deep to provide sufficient space for the assembled mac...

Page 15: ...troller to assure easy access to all controls and the Power Emergency Stop button This position also allows the operator to view all parts of the OEM TM 50 while it is in operation Allow at least 24 clearance at the front and sides of the machine for easy access and operation Pictured in the overhead view below Allow 24 inches clearance on front and sides ...

Page 16: ...ller E Controller Baseplate B Take up Motor Assembly F Air Regulator C Feed Reel Support G Tape Guide D Baseplate Assembly H Controller The following items are also included in the shipping crate but not pictured above Power Cord Hex Wrenches Foot Switch Peripheral Cable OEM TM 50 User s Guide Equipment Required Hex wrenches 80 PSI air pressure system Figure 1 1 A B C D E F G H ...

Page 17: ...ly from the crate and position it in the assembly area See the illus tration below for lift points Figure 1 2 2 Using a 3 16 hex wrench remove the 2 1 4 SHCS located on the backside of the loading track near the Heat Sealer Bolt the Cover Tape Reel Support to the Track Support Bracket There are 2 Amplifiers also located on the back side of the loading track a short distance from the Cover Tape Ree...

Page 18: ...lectrical connector into the Take up Motor Receptacle 5 Remove the black knob from the Feed Reel Arm which extends from the bottom of the Base Assembly Slide the Feed Reel Support Arm onto the threaded rod adjust it to the desired position and then secure it into place with the black knob 6 Remove the 4 8 32 x BHCS which attach the Pulley Mounts to the Pulley Covers A Remove the 2 8 32 x BHCS from...

Page 19: ...troller Baseplate with the 4 rubber feet on the bottom of the Controller so that it is seated securely 8 Connect the Peripheral Cable to the right side of the machine and then to the receptacle labeled PERIPHERAL on the back of the Controller 9 If a Foot Switch was included with the machine plug it into the receptacle labeled FOOT SWITCH on the back of the Controller 10 Plug the Power Supply Cord ...

Page 20: ...Air Regulator and set the regulator to 80 psi if necessary It can be adjusted by lifting the adjustment knob and turning it Once it reads 80 psi push the knob back in to lock it into place Note An air supply is only necessary for the operation of the heat sealer Suggested settings are between 80 110 psi Caution The fully assembled machine weighs 105 pounds 47 kg If the machine needs to be moved to...

Page 21: ...otos in the following section to perform a visual inspection and ensure that it is correctly assembled Front Figure 1 14 A Controller H Sealer B Take up Arm I Empty Pocket Detector EPD C Carrier Tape Arm J Lower Tape Guide D Cover Tape Arm K Outer Track E Sealer Controls L Tape Guides F Sprocket G Low Carrier Sensor A B C D E H I L F J K G ...

Page 22: ...Overview 61685225 fm Back Figure 1 15 A Tape Guides F Air Regulator B Sensor Amplifiers G Controller Back C Empty Pocket Detector EPD H Take up Arm D Cover Low Sensor I Carrier Tape Arm E Cover Tape Arm Serial Plate E D F A B C G H I A ...

Page 23: ... up Motor B Take up Reel Spindle C Peripheral Connector D Take up Motor Connector E Rear Tape Guide F Drive Sprocket G Idler Wheel A C D E B F G A B C D E Figure 1 17 A Inside Seal Temperature Control B Heat Seal ON OFF Switch C Outside Seal Temperature Control D Heat Seal Pressure Adjuster E Inner Sealer Position Lock ...

Page 24: ...ition Lock F Cover Tape Guide Width Outer Adjuster B Inner Seal Position Adjuster G Cover Tape Guide Width Screw C PSA Seal Pressure Adjustments H Outer Seal Position Lock D PSA Seal Rollers I Outer Seal Position Adjuster E Cover Tape Guide Width Inner Adjuster Figure 1 18 A B E C G F H I C D ...

Page 25: ...61685225 fm Machine Overview Chapter 1 Assembly and Illustrations 13 Loading Track Sensors Figure 1 20 Figure 1 19 A Inner Loading Track B Outer Loading Track C Carrier Tape Guides A B C B D C E F A ...

Page 26: ...tape pocket This might be caused by a misplaced part a pocket that has been loaded with two parts or by a buckle in the tape D Empty Pocket Detector EPD The EPD Sensor detects when a carrier tape pocket is empty so it can be filled before the cover tape is applied to the carrier tape E Sensor Amplifiers The Sensor Amplifiers are used to adjust sensor settings and sensi tivity F Carrier Motion Sens...

Page 27: ... machines to monitor the TM 50 s sensors C I O Connects the TM 50 to optional auto feed mechanisms D Peripheral Connects the TM 50 controller to the base machine E Foot Switch Connects the foot switch to the TM 50 controller F AC Power Receptacle Connects the TM 50 to external power supply G Comm Port Connects the TM 50 to optional external computer Figure 1 22 A G B C D E F ...

Page 28: ...16 OEM TM 50 User s Guide Machine Overview 61685225 fm ...

Page 29: ...Chapter 2 Controller Contents The OEM TM 50 Controller 16 Extended Software Option 22 Using the Vision Port 25 ...

Page 30: ... When the OEM TM 50 is powered up the con troller will display an initial welcome screen shown in Figure 2 3 From this screen the operator can choose to begin running the machine immediately or to review and change the machine settings As the screen indicates pressing the LEFT ARROW key on the keypad will select the Setup Menu and pressing the RIGHT ARROW key will select Run Mode Setup Menu The Se...

Page 31: ...ber from 0 to 999 999 The STOP value currently set is displayed To enter a new stop value press 2 insert the number and press ENT Note If using the Coherix Vision option set the STOP value at 0 to disable it During the operation the system compares the running parts count to the preset stop value When the count reaches the stop value the machine stops and the controller displays a stop message on ...

Page 32: ...ng will not be changed Dwell This screen Figure 2 12 allows the operator to adjust the length of time the heat shoes will remain in contact with the tape during a seal stroke Any value between 50 milliseconds and 999 milliseconds may be entered The longer the shoes remain down on the tape the stronger the resulting seal will be A recommended dwell time for normal operation is generally around 300 ...

Page 33: ...e empty pocket detection system It is self initializing if turned ON It will not cause a fault signal until after the first part is seen or 300mm of carrier tape has passed under it Integration Pressing 4 INTEGRATION on the MODE screen will bring up the screen shown in Fig ure 2 27 Vision The Vision option is only active with the Extended Software option Part Mark The Part Mark option is only acti...

Page 34: ... return to the Mode Screen When the right arrow key is pressed in the Integration screen a second screen of options will appear Tap Advance When Tap Advance is enabled the machine will run continuously after the foot switch is pressed and released and will not stop until the foot switch is pressed held down for a few seconds and released again Power Recovery When Power Recovery is enabled the mach...

Page 35: ...n the run screen or at the power up screen will cause the sealer head to stamp a single seal without any advance of the carrier occurring Power Recovery The power recovery feature recovers lost motion in the event of a power loss When the machine loses power during a tape advance move the following screen Figure 2 21 will be displayed when the machine is power again and Run Mode is entered Selecti...

Page 36: ...mode with all parameters set The initial setup screen is slightly different from that of the standard OEM TM 50 soft ware It is comprised of a two screen menu shown in Figure 2 24 While most of the option screens are unchanged from the standard software menus the 7 MODE choice allows extended features to be accessed Selecting 7 MODE from the setup screen will bring up the menu shown in Figure 2 25...

Page 37: ...d 2 Note Refer to the vision system user s guide which was provided with the vision system for specific Vision Mode settings in the absence of a vision system manual refer to the Vision Mode Timing section later in this chapter to determine the cor rect setting The vision inspection will occur at the end of a tape advance The system cannot inspect components when the carrier tape is in motion Ther...

Page 38: ...c job number The screen in Figure 2 25 will appear Enter a two digit number between 01 64 as the desired job number Press ENT to save the job In the future the saved settings can quickly be recalled and used by selected the job number to which they have been assigned All features not in use such as sensors not present must be turned OFF when you save or run the settings from a job number 8 STORE A...

Page 39: ... to the TM 50 that the vision has begun a test sequence 3 Once the BUSY signal is seen the TM 50 will release the TRIGGER signal 4 The TM 50 will now wait until the BUSY signal is returned high When it is returned the TM 50 will inspect the PASS FAIL signal DB9 3 to determine if the part has passed A logic low on this signal will be interpreted as a FAIL Note A screen will appear if a failure is s...

Page 40: ... s Guide Using the Vision Port 6174007 fm V TEK recommends the following timing values for Vision Mode 1 Vision Mode 1 Timing Figure 2 31 Trigger pin 4 50ms Busy pin 1 50ms Pass Fail pin 3 Fail Signal 5V DC 5V DC DC COM ...

Page 41: ... search for 100ms time frame For a PASS condition to occur DB9 1 and DB9 3 must be pulled low for 100 ms These signals must begin within the OEM TM 50 s search time frame If no signal is seen in that time period or if only one signal is seen a part FAIL condition will occur 3 The OEM TM 50 will now look for the next TRIGGER signal Note A screen will appear if a failure is seen Correct the problem ...

Page 42: ...or Vision Mode 2 for a PASS condition Vision Mode 2 Timing Figure 2 32 Note If only one Pass Fail Line is used with the vision system the Busy Line pin 1 and Pass Fail Line pin 3 can be jumped together Trigger pin 4 10ms Busy pin 1 100ms 100ms Pass Fail pin 3 5V DC 5V DC 5V DC 100ms TM 50 Search Time Frame ...

Page 43: ...6174007 fm Using the Vision Port Chapter 2 Controller 29 Vision Hookup Example Figure 2 33 ...

Page 44: ...hese points will it be recognized The parameters of the port are 19200 baud 8 bits no parity and 1 stop Refer to Figure 2 34 for the following information 1 NC 2 TX 3 INPUT RX 4 NC 5 Signal Ground 6 Not used 7 Not used 8 Not used 9 Not used Using the Sensor Pass Through All of the sensors that the OEM TM 50 monitors are also available as passed through outputs The extended software is not needed f...

Page 45: ...tion Contents Preparing to Run a Job 32 Quick Setup Guide 32 Setup 33 Heat Seal Setup 39 PSA Seal Setup 42 Testing Seal Strength 43 Operation 44 Using the Empty Pocket Detector 46 Using E Stop in Malfunction Fail Situations 48 ...

Page 46: ...ble and optional vision sensor and communica tion ports are connected 3 Turn the OEM TM 50 Controller ON 4 Load carrier tape 5 Load cover tape 6 Load an empty take up reel 7 Select Heat or PSA Seal 8 Setup the Sealer 9 Perform a Seal Test 10 Perform a Peel Force Test 11 Set Tape Advance speed 12 Create the Trailer 13 Check the Carrier Tape Alignment 14 Set the Counter 15 Run the job Caution V TEK ...

Page 47: ...he minimum recommended air pres sure and 110 psi the maximum recommended air pressure 2 Turn the machine on by pulling out the Power Emer gency Stop button on the front of the controller Set the Controls 1 Turn the take up reel tension adjust knob fully counterclockwise to zero to more easily place a new take up reel onto the take up spindle 2 Set the taping job parameters through the controller A...

Page 48: ...pulling or pushing the front track until the correct detent is engaged on both sides If it is unclear which position is needed use a sample of the carrier tape that will be loaded and compare it to the track Adjust the loading track as necessary if it does not fit Mount the Carrier Tape Reel 1 Remove the Carrier Tape Quick Lock from the Carrier Tape Spindle Note To remove the Quick Lock mechanism ...

Page 49: ...oth sides Usually the outside holes of these larger carrier tapes are slightly oval in shape t 3 Replace the Quick Lock and position it so the reel is sup ported and spins freely on the spindle with little or no drag 4 Trim the end of the carrier tape so it is clean and straight Route the Carrier Tape 1 Guide the carrier tape into the Loading Track 2 Begin by routing it over the Tape Guide that is...

Page 50: ...h pitches larger than 24mm will bind while being fed through the wheels 4 Bring the end of the carrier tape past the Sealer and engage the sprocket holes on the teeth of the Drive Sprocket If the loading track is slightly askew the carrier tape may not feed to the sprocket easily If so readjust the track with the track gauge Mechanical Hazard Avoid placing fingers between sprocket teeth and carrie...

Page 51: ...er Tape Guide Assembly by loosening the red knob on the assembly and holding the cover tape against the inside of the guide Slide the out side guide toward the tape until it touches it Tighten the knob 3 The position of the Cover Tape Guide can be adjusted using the Cover Tape Position Adjuster Turning it clock wise will move the cover tape position toward the sprocket side of the tape 4 Using blu...

Page 52: ... the cover tape so there is not excess freedom in the tape when it is advanced Note Check to ensure that the outside reel cover is not pressed too tightly against the cover tape reel This may interfere with the reel creating tension prob lems Mount a Take up Reel Mount an empty take up reel on the take up reel spindle The width of the reel must match the width of the carrier tape and its diameter ...

Page 53: ...he next section 1 If the TM 50 was previously used for PSA Seal loosen the Seal Roller Pressure Screws until the Sealer Rollers are no longer in contact with the tape 2 Make sure the power to the TM 50 is ON 3 Turn the heat seal switch ON Figure 3 12 PSA Seal Adjustment Screw Pressure Figure 3 13 Power Figure 3 14 ...

Page 54: ... decrease the pressure This setting controls the amount of force applied when the sealer shoes drop Note Maximum suggested air pressure is 110 psi 6 Allow the Heat Sealer to reach its operating temper ature before continuing Temperature Hazard Touching the heat block guard while the Heat Sealer is in operation may result in burns Use care when working near this area and allow it to cool before per...

Page 55: ...from the operator Turning the adjuster counterclock wise will move the seal toward the operator Adjust to the desired position Once the posi tion has been adjusted tighten the position lock to secure it Outer Seal Position The outer seal shoe is adjusted by the Outer Seal Position Adjuster Turning the adjuster clockwise will move the seal toward the operator Turning the adjuster counterclockwise w...

Page 56: ...k there are three holes with a screw in the center hole While spinning the Sealer Wheel turn the screw clockwise until the wheel no longer spins freely then turn the screw another 1 8 turn The wheel should be firmly in contact with the tape Experience will allow the operator to judge the correct adjustment by feel Repeat for the other Sealer Wheel 6 Advance the tape through the TM 50 using the Foo...

Page 57: ...s a solid consistent line 3 Adjust the seal positions as described in the sealer setup sections above if necessary Perform a Peel Force Test For most taping applications a Peel Force Test is needed to determine the seal characteristics Perform as many Peel Force Tests as needed while adjusting the sealer controls to obtain the required seal strength Instructions for Peel Force Test vary from one m...

Page 58: ...gnment of the cover tape with the carrier tape The cover tape should run exactly in the groove of the Cover Tape Guide and the seal should appear as a solid consistent line Adjust the seal positions as described in the Sealer Setup sections above if it is necessary Perform a Peel Force Test For most taping applications a Peel Force Test is needed to determine the seal characteristics Perform as ma...

Page 59: ...ier tape as it advances to confirm it is moving smoothly into the sealer and the cover tape is being positioned correctly Adjust tape advance speed seal and cover tape as needed 3 When the end of the taped carrier reaches the Take up Reel attach it to the reel and set the Take up Tension Control so that the carrier winds onto the Take up Reel but does not apply excessive pressure to the carrier ta...

Page 60: ...e reset for each new type of part to be taped NOTE For more information on the sensor amplifier refer to Appendix A Sensors Operation with EPD Operation with EPD is slightly different than operation without it Creating a Trailer 1 Turn the EPD OFF by selected the Mode option in the controller setup menu so that it will not fail the empty pockets that will run under it 2 Without placing any parts p...

Page 61: ... empty pockets that will run under it 2 If a STOP value is being used reset the parts count to zero in the controller 3 Press the Foot Switch until the leader is the desired length The EPD sensing system works on a scanning system An empty pocket seen during a tape move will be posted as a failure at the end of the move On some machines the EPD option is turned on through the Operator Interface Ru...

Page 62: ... is activated all operations cease If a jam in tape or some other malfunction occurs follow the steps below to resolve the failure 1 Press the red E Stop button on the front of the controller to power the OEM TM 50 off 2 Disconnect the air supply 3 Disconnect the power supply 4 Resolve the problem 5 Reconnect the air supply 6 Reconnect the power supply 7 Twist the E Stop Power button to turn the O...

Page 63: ...Chapter 4 Maintenance Contents Safe Maintenance Steps 50 Safe Maintenance Steps 51 Maintenance Instructions 52 Electrical Connections 56 ...

Page 64: ...M TM 50 OFF 2 Disconnect the air supply and place the unplugged air hose so it clearly visible 3 Disconnect the power supply and place the unplugged power cord so it clearly visible 4 Remove all carrier and cover tape 5 Perform cleaning maintenance as needed 6 Reload Taper carrier tape and cover tape 7 Reconnect the air supply 8 Reconnect the power supply 9 Turn the OEM TM 50 back ON ...

Page 65: ...maintenance on the OEM TM 50 Caution It is dangerous to service or maintain the OEM TM 50 while it is connected to air and power supplies Before performing any maintenance tasks ensure the machine is stationary and disconnect the electrical and pneumatic power sup plies placing the unplugged cables in clear view Maintenance Task Schedule Materials needed Heat Sealer every 40 hours of operation 3 3...

Page 66: ...oes It should be cleaned after every 40 hours of operation To clean the Heat Shoes follow the steps below 1 Make sure the Main Power Switch is OFF 2 Slide the Loading Tracks all the way out 3 If the Sealer Assembly is still hot allow it to cool completely before continuing 4 Using a 3 32 hex wrench remove the 3 BHCS and the red Seal Position Adjuster from the 2 sheet metal covers Figure 4 1 Remove...

Page 67: ... brass brush soaked in alcohol Do not use a steel bristled brush If there are some tough spots that will not come clean the sealer can be heated by plugging it into the Taping Machine and then scraping it with the handle of a wood brush or some other wooden implement Note Do not attempt to use alcohol when the sealer is hot ...

Page 68: ...cock when moisture is gone Note Frequency of moisture build up will vary with air quality Check the Air Pressure Regulator periodically to determine if fluids need to be released more frequently Other than the release of moisture build up the OEM TM 50 pneumatic system should not require adjustment or replacement Should an issue with the pneumatic system arise call V TEK Service for assistance PSA...

Page 69: ...2A 5mmx20mm SLO BLO fuses installed in a fuse holder in the AC Filter just beneath the AC Power Receptacle Replace as needed Lubrication No lubrication is required or desired on the OEM TM 50 as all parts are no maintenance in this regard and the use of lubricants could interfere with components ...

Page 70: ...s follows 1 The Advance pin is pulled down to a logic low for no less than 10 milliseconds 2 The OEM TM 50 will set the ready busy line low and begin the advance process The ready busy line will remain low until the advance is done and the heat sealing dwell time is completed While the OEM TM 50 is running this process all advance commands are ignored Upon com pletion of the advance seal sequence ...

Page 71: ...onsiderations Pin 1 is the external advance pin This pin is to be activated by an open collector device Pin 1 is internally pulled up to 5 VDC The fault output is at pin 2 of the I O connector When a fault is detected the output will produce a logic low Pins 2 3 5 are open drain mosfets These are controlled by the TM 50 system Each pin can sink 200ma All active logic signals are logic low For exam...

Page 72: ...o the chassis ground at the fuse box DC ground could also be connected to AC neutral without problem WARNING If the AC system used to power the TM 50 is a two phase system neither leg connects to chassis ground at the fuse box only the chassis ground can be used as a DC common Connecting DC com mon to either power leg will result in severe damage to the TM 50 ...

Page 73: ...9 R4 1k R5 1k R2 1k R3 1k 1 2 6 4 5 4N33 U1 1 2 6 4 5 4N33 U2 1 2 6 4 5 U4 4N33 1 2 6 4 5 4N33 U3 24V BUS Y FAULT JOBDONE ADVANCE S IGNAL GND 3 6 1 2 9 8 7 5 4 I O PORT MALE PINS T M 50 HOS T I O HOOKUP EXAMPLE COMMON GROUND HOS T S Y S T EM POWER Figure 4 5 ...

Page 74: ...60 OEM TM 50 User s Guide Electrical Connections 6174322 fm Figure 4 6 ...

Page 75: ... S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P G D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N M E O 0 5 M T H R 3 1 6 2 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L...

Page 76: ...E E D I S 1 9 6 1 1 5 0 1 6 2 0 5 M T H R E R U S O L C N E E D I S 1 5 9 1 9 7 6 1 6 2 L O O P S R E L D I 1 1 0 2 0 9 6 1 6 2 T E K C A R B T R O P P U S K C A R T 1 2 0 2 1 9 6 1 6 2 E D I U G E T A L P E S A B 1 3 0 2 5 9 6 1 6 2 R O T P A D A G N I T N U O M 2 6 0 2 9 0 1 2 6 2 R E S I R E T A L P R E L L O R T N O C 2 7 0 2 0 1 1 2 6 2 M R A R E L L O R T N O C 1 8 0 2 3 1 1 2 6 2 O R G E L ...

Page 77: ...6 2 T 4 3 N O I T A C I F I D O M R A E G 2 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P G D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 ...

Page 78: ... W O L F E V L A V R I A 2 7 4 2 9 6 0 0 2 L O R T N O C W O L F R I A 2 8 4 1 5 7 0 0 2 Y E R H P M U H 1 Z M D L O F I N A M 1 9 4 B _ 1 5 7 0 0 2 Y E R H P M U H 1 Z M D L O F I N A M D E I F I D O M 1 0 0 1 8 0 0 3 2 2 4 1 X 0 4 4 S S S C H B 4 1 0 1 9 0 0 3 2 2 2 1 X 0 4 4 S S S C H B 4 2 0 1 0 1 0 3 2 2 6 1 5 X 0 4 4 S S S C H B 9 3 0 1 4 2 0 3 2 2 4 1 X 2 3 6 S S S C H B 3 1 6 0 1 5 3 0 3 2...

Page 79: ... T N U O M G N I R A E B K C A R T 2 2 9 1 0 7 3 1 6 2 T F E L K C A R T R E V O C 2 3 9 1 7 7 6 1 6 2 O P X 0 5 M T R A E R K C A R T 1 0 0 2 6 8 6 1 6 2 I T O M R E I R R A C G N O L R E V O C K C A R T 1 7 1 2 6 3 7 6 6 2 D R A U G T E K C O R P S 1 8 1 2 7 3 7 6 6 2 N I P 0 5 T E K C O R P S E V I R D 1 9 1 2 8 3 7 6 6 2 R E V O C K C A R T T R O H S 1 0 2 2 6 4 7 6 6 2 K C A R T R A E R T R O...

Page 80: ... T A C I F I D O M R A E G 1 2 9 1 0 7 3 1 6 2 T F E L K C A R T R E V O C 2 4 9 1 8 7 6 1 6 2 O P X 0 5 M T T N O R F K C A R T 1 6 9 1 2 8 6 1 6 2 L I V N A R E T U O T N U O M 1 7 9 1 3 8 6 1 6 2 T R O H S K C A R T T N O R F 1 8 9 1 4 8 6 1 6 2 O P X 0 5 M T T N U O M T F A H S K C A R T 2 9 9 1 5 8 6 1 6 2 G N O L R E V O C K C A R T 1 4 0 2 3 1 7 1 6 2 T N I O P K C O L T N E M T S U J D A 1...

Page 81: ...B T A E H 2 1 6 1 6 6 6 0 6 2 R O T A L O S I K C O L B T A E H 4 2 6 1 9 6 6 0 6 2 E O H S T A E H N I P G N I N I A T E R 2 3 6 1 2 3 0 1 6 2 T F A H S R E D I L S 4 4 6 1 3 3 0 1 6 2 T N U O M R E L L O R R E P P U 2 5 6 1 4 3 0 1 6 2 E T A L P D A E H 2 6 6 1 5 3 0 1 6 2 R E N N I L V I N A 1 3 8 1 5 7 0 1 6 2 R E D N I L Y C M M 5 R E P M U B 2 1 9 1 2 2 1 1 6 2 R E L A E S E L B A T S U J D ...

Page 82: ...6 0 6 2 K C O L B T A E H 2 1 6 1 6 6 6 0 6 2 R O T A L O S I K C O L B T A E H 4 2 6 1 9 6 6 0 6 2 E O H S T A E H N I P G N I N I A T E R 2 3 6 1 2 3 0 1 6 2 T F A H S R E D I L S 4 4 6 1 3 3 0 1 6 2 T N U O M R E L L O R R E P P U 2 5 6 1 4 3 0 1 6 2 E T A L P D A E H 2 7 6 1 6 3 0 1 6 2 R E T U O L I V N A 1 3 8 1 5 7 0 1 6 2 R E D N I L Y C M M 5 R E P M U B 2 1 9 1 2 2 1 1 6 2 R E L A E S E ...

Page 83: ...A E R H T D O R 1 2 8 1 1 7 0 1 6 2 Y L B M E S S A E D I U G T C R E H S A W 1 0 1 2 4 3 1 2 6 2 R E W O L R E L A E S R E V O C 1 2 1 2 5 9 7 2 6 2 0 0 5 B O N K T N E M T S U J D A 1 5 1 2 8 8 5 3 6 2 R E T S U J D A E D I U G T C 1 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D ...

Page 84: ... O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P G D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N M E O 0 5 M T H R 3 1 6 2 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W...

Page 85: ... 8 0 1 6 2 T N U O M R O T O M P U E K A T 1 6 8 1 9 8 0 1 6 2 R E T P A D A N O I S N E T X E L E E R 2 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P G D E I F I C E P S...

Page 86: ... 2 2 8 3 X 2 3 8 S C H B 3 7 0 1 3 4 0 3 2 2 4 1 X 4 2 0 1 S S S C H B 3 0 7 1 5 5 0 1 6 2 E N I H C A M E S A B T N O R F L E N A P 1 1 7 1 6 5 0 1 6 2 E S A B R A E R L E N A P 1 6 7 1 2 6 0 1 6 2 R E N N I R E L A E S R E V O C 1 3 1 2 3 6 0 3 6 2 E D I S T E K C O R P S K C O L L A E S 1 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N...

Page 87: ...X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N M E O 0 5 M T H R 3 1 6 2 9 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 5 8 0 5 s b l T H G I E W 6 1 F O 3 1 T E E H S B M E O 0 5 M T E M E L A I R E T A M H S I N I F S E T O N L A R E N E G 5 4 1 Y I S N A R E P G N I C N A R E L O T C I R T E M O E ...

Page 88: ... D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P G D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N M E O 0 5 M T H R 3 1 6 2 9 D C B A...

Page 89: ... B 0 1 6 B P J C C M S R E D N I L Y C R I A 2 6 0 3 0 0 0 2 P 4 H 0 1 5 1 B P J C C M S R E D N I L Y C R I A 2 7 1 9 6 0 0 2 P R E L F F U M L R T N C W O L F E V L A V R I A 2 8 5 5 2 0 0 2 P B T 6 1 1 E E T B R A B T I F R I A 2 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T...

Page 90: ... S E L N U 2 3 R E L L O R T N O C 0 5 M T E M E N O I T P O T F O S X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N N O I T P O T F O S H T I W R E L L O R T N O C 0 5 M T H R 3 1 8 1 0 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R s b l T H G I E W 6 F O 1 T E E H S B L A I R E T A M H S I N I F S E...

Page 91: ... K N A M C N I K E T V F O N O I S S I M R E P D D E I F I C E P S E S I W R E H T O S S E L N U 3 6 R E L L O R T N O C 0 5 M T E M E N O I T P O T F O S X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N N O I T P O T F O S H T I W R E L L O R T N O C 0 5 M T H R 3 1 8 1 0 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S...

Page 92: ...E C A R B D R A O B P U E K A T 1 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P D D E I F I C E P S E S I W R E H T O S S E L N U 3 6 R E L L O R T N O C 0 5 M T E M E N ...

Page 93: ... 1 1 C A D R A O B T C E L E S O T U A 1 0 4 2 1 0 1 2 2 4 1 X 2 3 6 S S S C H S 4 2 4 0 1 0 3 2 2 6 1 5 X 0 4 4 S S S C H B 2 1 3 4 5 2 0 3 2 2 8 3 X 2 3 6 S S S C H B 4 4 4 3 3 0 3 2 2 4 1 X 2 3 8 S S S C H B 2 9 4 1 5 0 9 3 2 T U N K O L Y N 0 4 4 7 1 0 5 2 5 0 9 3 2 T U N K C O L 2 3 8 4 2 5 2 7 0 3 5 2 T E K C A R B L I A R N I D 1 T I L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T...

Page 94: ...I T A M R O F N I E H T S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N Y A M N M O T A K N A M C N I K E T V F O N O I S S I M R E P D D E I F I C E P S E S I W R E H T O S S E L N U 3 6 R E L L O R T N O C 0 5 M T E M E N O I T P O T F O S X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N ...

Page 95: ...61004015 fm Appendix A Sensors A 1 Appendix A Sensors ...

Page 96: ...sor detects when an obstruction is removed causing reflected light to decrease 1 Press the Output Selector button The CV indicator will display the current mode 2 Press the Manual button within 5 seconds of having pressed the Output Selector button The Output Mode will be toggled 3 The CV indicator will return to its normal display after 5 seconds have elapsed Locking the Keys It is sometimes desi...

Page 97: ...61574415 fm Appendix B Temperature Controller B 1 Appendix B Temperature Controllers Contents Omron E5GC Temperature Controller B 2 ...

Page 98: ...int simply press the increment or decrement keys up and down arrows The green Set Point Display will show the changes and the controller will immediately begin adjusting the temperature of the sealer shoes according to the new range that results If a large adjustment is required pressing and holding the up or down arrow keys will increase or decrease the set point quickly Default Factory Settings ...

Page 99: ...ash after one second and temperature control will stop The controller is then in Initial Settings Level 2 The Input Type parameter will display as In T It should be set to 7 This setting corresponds to the J type thermocouple used in V TEK sealers 3 Select the Temperature Unit parameter displayed as d u by pressing the Mode Key It should set to C which selects Celsius 4 Select the Control Period p...

Page 100: ...l return to normal operation Calibration Procedure Calibrate the temperature controllers as needed following the steps below 1 Measure the temperature of the seal shoe at the end of the thermocouple with the temperature probe 2 If the temperature reading on the controller is different than that of the probe adjust the temperature input shift value in the Adjustment Level of the temperature control...

Page 101: ..._ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ________________________________...

Page 102: ...Service and Parts Contacts 61053915 fm Page 2 ...

Page 103: ... motor drive new style 1 105705 Temp controller 2 105573 Gear head 50 1 1 105695 Take up motor 1 150045 Step seal circuit board 1 150050 Solenoid board 1 200029 Sealer air cylinder 2 200030 Sealer air cylinder 2 200603 Sealer air valve 2 200801 Air pressure gauge 1 204055 Drive idler bearing 2 204056 PSA wheel bearing 4 210019 Timing belt 1 212008 Drive idler o ring 2 217007 Large black knob 2 217...

Page 104: ......

Page 105: ...mplifier new style 1 104951 FS V11 Amplifier old style 1 104952 FU 35FA Fiber Optic 1 EPD Black Position Knob 217022 Black Cap 1 261268 Thumbscrew Knob 1 Low Cover Tape Sensor 104949 FS V21R new style 1 104951 FS V11 Amplifier 1 104952 FU 35FA Fiber Optic 1 Cross Track Sensor 105048 EX 11A SUNX Sensor 1 Carrier in Motion Sensor 105048 EX 11A SUNX Sensor 1 ...

Page 106: ...TM 50 OEM Sensors Spare Parts List D219368 2 fm Page 1 of 1 ...

Page 107: ...nd Operation Pages 31 48 61685321 fm Chapter 4 Maintenance Pages 49 60 6174322 fm Exploded Views OEM TM 50 Pages 1 16 EMETM50OEM PDF TM 50 Controller Pages 73 78 EMETM50 CONTROLLER SOFTOPTION PDF Appendix A Sensors Pages A 1 to A 2 61004015 fm Appendix B Temp Controllers Pages B1 to B 4 61574415 fm Specification Pages 1 of 1 61574610 fm Spare Parts List Page 1 of 1 D291368b fm Sensor Spare Parts L...

Page 108: ......

Page 109: ... not assume any liability for damage incurred during shipment 8 For the first 30 days that you own your V TEK product V TEK will be responsible for ground shipments to and from V TEK s facility in Mankato MN U S A or its designate For the remainder of your warranty V TEK will pay freight for returning your product to you after its repair 9 Customer shall bear all charges for customs duty fees or f...

Page 110: ......

Page 111: ......

Page 112: ...751 Summit Avenue Mankato MN 56001 507 387 2039 FAX 507 387 2257 www vtekusa com Email info vtekusa com ...