V-TEK Versacount II+, User Manual

Page 1: ...Versacount II Taped Component Counter User s Guide V TEK Inc 751 Summit Avenue Mankato MN 56001 P 507 387 2039 www vtekusa com User s Guide 61673331...

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Page 3: ...nery Safety Related Parts of Control Systems Part 1 General Principals for Design EN ISO 13732 1 2008 Safety of machinery Ergonomics of the thermal environment Methods for the assessment of human resp...

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Page 5: ...perating the counter Theory of Operation The intended use of the Versacount II Taped Components Counter is to count taped reels of individually sealed Surface Mounted Devices SMD or Radial Axial compo...

Page 6: ...perature range of 0 degrees Celsius to 60 degrees Celsius such temperature may decrease the life of some of the components The recommended rating is 0 degrees Celsius to 50 degrees Celsius Humidity 5...

Page 7: ...t area ambient light ing of 200 to 300 Lux Lumens m2 The recommended climate is between 5 90 non condensing humidity with a room tempera ture between 0 50 degrees Celsius Note Although all of the comp...

Page 8: ...t how to operate the Versacount II safely They contain important information on avoiding potential hazards to the operator and to the equipment Safety Precautions Observe the following safety precauti...

Page 9: ...Work Area 5 Setup 7 Operating Instructions 10 Initial Setup 11 Counting SMD Reels without an EPD 14 Counting SMD Reels with an EPD 18 Counting Leaded Reels 23 General Notes on Operation 27 Hardware O...

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Page 11: ...etup 7 Operating Instructions 10 Initial Setup 11 Counting SMD Reels without an EPD 14 Counting SMD Reels with an EPD 18 Counting Leaded Reels 23 General Notes on Operation 27 Hardware Option 28 PC So...

Page 12: ...up Motor Figure 1 1 A J J F G H I I D D B A Keypad Used to enter data B Arrow Keys Used to specify the direction of tape movement and also used to navigate menus in the interface program C Enter Key...

Page 13: ...iew Back Panel SMD Counting Kit A B C D A RS 232 Port Serial Port B Foot Switch Jack optional C EPD Jack D AC Receptacle E Fuse Holder F Serial Plate E Figure 1 3 F F Figure 1 4 SMD Reel Spindles Tape...

Page 14: ...r s Guide Machine Overview 61673621 fm Axial Radial Counting Kit optional Empty Pocket Detector Module optional Figure 1 5 Axial Radial Counting Head Quick Locks Axial Radial Reel Spindles Tape Adjust...

Page 15: ...to provide sufficient space for the assembled machine when it is fully loaded with a variety of tape reel sizes Ideally the table height should be adjustable so the machine height can be easily adjust...

Page 16: ...rts of the Versacount II while it is in operation Allow at least 24 clearance at the front and sides of the machine for easy access and operation Pictured in the overhead view below The Versacount II...

Page 17: ...Axial radial counting kit optional Footswitch optional AC power cord Hardware Versacount II User s Guide 2 Assemble the Versacount II Attach the left and right reel arms to the central reel arm using...

Page 18: ...ese steps 1 Ensure that power is disconnected from the counter 2 Place the SMD counting head over the guide pins being careful to allow the sprocket wheel to slide straight into the slot on the base a...

Page 19: ...lly The carrier tape is aligned with the EPD so that the center of the pocket is beneath the sensor 7 Connect Hardware Options If the Dymo label printer or PC software integration is to be used connec...

Page 20: ...rsacount II counter for each The standard configuration of the Versacount II is counting taped SMD component reels without an empty pocket detector Instructions for this configuration are found under...

Page 21: ...xial radial counting head is installed and adjust itself accordingly Refer to the instruc tions in sections 2 4 below for the configuration that applies Options Screen After the Versacount II is power...

Page 22: ...ng any changes to the current clock settings i e any changes made prior to pressing the ESC key will be lost Date Format The first clock setting screen is shown in Figure 1 13 Pressing 1 on the keypad...

Page 23: ...NT key has been pressed from the Minute screen the display will return to the Clock Confirmation screen and the new date and time settings will be in effect until changed again Hardware There are two...

Page 24: ...the number of pockets the counter will advance before stopping after STOP GO is pressed With the setting shown in Figure 1 21 the counter will automatically stop once it has counted 100 000 pockets T...

Page 25: ...to continue Note also that the direction of counting can be changed after leaving the Setup Screen while the counter is stopped by pressing the left or right arrow keys The parts count will be reset t...

Page 26: ...s is done press ENT to continue to the Run Screen A confirmation screen will appear momentarily and then the Run screen will appear The Run screen will appear as shown in Figure 1 26 The counter will...

Page 27: ...ee seconds The screen will appear in one of two ways depending on the options installed as shown in Figure 1 27 The counter will remain in Run mode and continue counting while stopped The operator can...

Page 28: ...STOP will flash continuously This indicates that this set ting is ready to be changed If a change is desired enter the new number with the number keys and press the ENT key If no change is desired pre...

Page 29: ...reverse direction In the above example the count direction is set to left indicated by the arrow Press the right or left direction arrow and press ENT to continue Note The direction of counting can b...

Page 30: ...or and stop the counter while doing so Otherwise the number entered 1 to 3 is the number of consecutive empty pockets that will stop the counter when detected A setting of 1 will cause the counter to...

Page 31: ...creen will appear as shown in Figure 1 34 The counter will now begin counting parts and detecting empty pockets that pass through the count head whether the carrier is moved by hand or by the takeup m...

Page 32: ...g STOP GO will cause the counter to resume transferring the reel The Stopped Screen also displays the direction arrow the current parts count and the empty pocket count If the empty pocket detector is...

Page 33: ...re stopping after STOP GO is pressed With the setting shown in Figure 1 36 the counter will automatically stop once it has counted 100 000 pockets The STOP value can be any number between 0 and 999 99...

Page 34: ...n is reversed in Run Mode but all other settings will still be in effect such as the Stop Count Number of Leads Setting The NUMBER OF LEADS setting sets the number of leads present on each part that i...

Page 35: ...at which the counter pulls the reel can be set with the speed control beneath the LCD screen Alternatively part or all of the reel can be transferred by hand The arrow symbol indicates the direction i...

Page 36: ...When this screen is displayed the operator can change the counting direction by pressing the left or right arrow key If the reel count is complete the operator can choose to press 5 on the keypad to...

Page 37: ...100 If the task is to determine the total number of parts on the reel set the stop count to 0 so that the counter will continue to the end of the reel If an EPD option is installed on the counter it w...

Page 38: ...rial port on the back panel of the Versacount II 3 Attach the power adapter to the printer 4 Enable the use of the printer in the Options screen in the counter s operator interface Using the Printer W...

Page 39: ...ata signal installation is then complete Versacount II to PC Communication The counter uses a serial baud rate of 19200 bps in an 8 N 1 format 8 data bits no parity 1 stop bit A NULL modem cable shoul...

Page 40: ...tomatically detect the footswitch signal once it is plugged into the footswitch jack When the footswitch is installed it can be used instead of or in conjunction with the STOPGO key on the keypad whil...

Page 41: ...Maintenance Instructions Contents Safe Maintenance Steps 32 Safe Maintenance Steps 32 Calibration 33...

Page 42: ...onnected to a power supply Before performing any maintenance tasks ensure the machine is stationary and disconnect the electrical power supply placing the unplugged cable in clear view Maintenance Ins...

Page 43: ...Randomly leave ten pockets empty throughout the tape Do not have more than two consecutive empty pockets in the reel The last part should be in the 610th pocket 600 parts plus ten empty pockets Trim t...

Page 44: ...34 Versacount II User s Guide Calibration 61683512 fm...

Page 45: ...1 150032 AC auto select board new 1 150038 AC auto select board old 1 217208 Base rubber feet 4 254356 Gear head 2 SMD Module 104850 Encoder 1 104855 Encoder cable kit 1 204052 Linear sprocket bearing...

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Page 47: ...T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O 2 C V E M E J D E I F I C E P S E S I W R E H T O S S E L N U 2 3 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B...

Page 48: ...S N I E C Y O R R O N M O T A K N A M C N I K E T V F O 2 C V E M E J D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D...

Page 49: ...R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T N O I S S I M R E P S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N A C A P A N...

Page 50: ...T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O 2 C V E M E J D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B...

Page 51: ...E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N Y L B M E S S A N I A M 2 T N U O C A S R E V H R 4 1 7 1 1 D C B A A B C D 1 2...

Page 52: ...U D O R P E R E B T O N A C A P A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O 2 C V E M E J D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0...

Page 53: ...T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N A C A P A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O 2 C V E M E J D E I F I C E P S E S I W...

Page 54: ...L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O 2 C V E M E J D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D...

Page 55: ...P A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O 2 C V E M E J D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A...

Page 56: ...A N C L L S T N E M U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O 2 C V E M E J D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M...

Page 57: ...L A I T N E D I F N O C D N A Y R A T E I R P O R P S I T N E M U C O D S I H T N I N O I T A M R O F N I E H T N O I S S I M R E P S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T...

Page 58: ...N E E T A D E M A N E L U D O M D P E 2 R N U O C A S R E V H R 4 1 7 1 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 0 5 0 s b l T H G I E W 3 F O 1 T E E H S B...

Page 59: ...M U C O D S I H T N I N O I T A M R O F N I E H T N O I S S I M R E P S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N A C A P A N C L L S T N E M U R...

Page 60: ...2 R N U O C A S R E V H R 4 1 7 1 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 0 5 0 s b l T H G I E W 3 F O 3 T E E H S B D P E 2 C V E M E L A I R E T A M H S...

Page 61: ...P P A G N E E T A D E M A N E L U D O M D M S 2 T N U O C A S R E V H R 4 1 7 1 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 1 6 2 s b l T H G I E W 4 F O 1 T E...

Page 62: ...1 2 6 2 N I P 2 3 T E K C O R R P E V I R D 1 8 2 8 5 1 2 6 2 K C O L B E D I U G D M S 1 9 2 3 8 3 2 6 2 R E V O C R E D O C N E 1 0 3 4 8 3 2 6 2 M R A R E L D I 1 Y A M T I L A I T N E D I F N O C...

Page 63: ...U R T S N I E C Y O R R O N M O T A K N A M C N I K E T V F O B D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P...

Page 64: ...G N E E T A D E M A N 2 T N U O C A S R E V H R 4 1 7 1 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 9 6 2 2 s b l T H G I E W 4 F O 4 T E E H S B D M S 2 C V E...

Page 65: ...B 5 0 N W A R D R P P A G N E E T A D E M A N E L U D O M R A 2 T N U O C A S R E V H R 4 1 7 1 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 1 6 2 s b l T H G I...

Page 66: ...D S I H T N I N O I T A M R O F N I E H T N O I S S I M R E P S S E R P X E E H T T U O H T I W D E S U R O D E T T I M S N A R T D E C U D O R P E R E B T O N A C A P A N C L L S T N E M U R T S N I...

Page 67: ...F O R A 2 C V E M E A D E I F I C E P S E S I W R E H T O S S E L N U 3 6 X X X 5 0 0 0 X X 0 1 0 0 X 5 1 0 0 D E N I H C A M 1 0 D N E B 5 0 N W A R D R P P A G N E E T A D E M A N E L U D O M R A 2...

Page 68: ...D R P P A G N E E T A D E M A N E L U D O M R A 2 T N U O C A S R E V H R 4 1 7 1 1 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E L T I T E Z I S O N G W D V E R 1 6 2 s b l T H G I E W 4 F O 4 T...

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Page 70: ...Service and Parts Contacts 61053915 fm Page 2...

Page 71: ...Page i iv 61673513 fm Table of Contents Page 1 of 1 61673413 fm Chapter 1 Setup and Operation Pages 1 30 61673621 fm Chapter 2 Maintenance Pages 31 34 61683512 fm Spare Parts List Page 1 of 1 6168761...

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Page 73: ...not assume any liability for damage incurred during shipment 8 For the first 30 days that you own your V TEK product V TEK will be responsible for ground shipments to and from V TEK s facility in Mank...

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Page 76: ...751 Summit Avenue Mankato MN 56001 507 387 2039 FAX 507 387 2257 www vtekusa com Email info vtekusa com...