VAC D400, Operating Instructions Manual

Page 1: ...Operating Instructions 42 18 82 EN Digital Positioner D 400 EX FB for FOUNDATION Fieldbus explosion proof...

Page 2: ...en Germany Tel 49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com Note More information e g regarding configuration operation and ordering details is available on CD Copyright 2006 by ABB...

Page 3: ...1 3 Explosion protection 9 1 4 Correct use 10 1 5 Qualified personnel 10 2 Manufacturer s information 10 2 1 Delivery 10 2 2 CE compliance information 10 3 Installing and commissioning 11 3 1 Mechanic...

Page 4: ...missioning 26 3 5 1 Procedure 26 3 5 2 Requesting bus information 28 3 5 3 Local operation bus device 29 3 5 4 Parameter setting example 30 3 6 Functional test maintenance 31 3 6 1 Functional test of...

Page 5: ...ymbol Signal Word Definitions DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury High level of risk WARNING WARNING indicates a poten...

Page 6: ...served The TZIDC 220 positioner has been designed and tested in accordance with DIN VDE 0411 Part 1 EN 61 010 Part 1 Safety Requirements for Electronic Measuring Apparatus based on IEC Publication 348...

Page 7: ...test Follow the instructions in chapter 3 6 1 WARNING Do not open a TZIDC 220 positioner installed and run in a hazardous area directly upon switch off Always wait for at least five minutes Otherwise...

Page 8: ...sociation Observe the common standards and safety regulations for the installation and operation of electrical systems When connecting the device observe all electrical specifications in these operati...

Page 9: ...y EMC always use shielded cables conforming to the standards for the bus lines When running the device with the option modules proximity switches microswitches shutdown module use shielded cables for...

Page 10: ...who have the required certificates are authorized to work on explosion protected devices 2 Manufacturer s information 2 1 Delivery When receiving the delivery please immediately check items and scope...

Page 11: ...ioner ensure that the transfer of the stroke or rota tion angle for the position feedback is correct The maxi mum rotation angle is 60 for mounting to linear actuators and 120 for mount ing to rotary...

Page 12: ...oner to a linear actuator according to DIN IEC 534 lateral mounting to NAMUR comprising the following parts Tools required Wrench 10 mm 13 mm Allen key 4 mm WARNING Before installing check to ensure t...

Page 13: ...screws Slip the spring 2 onto the bolt with the follower pin 1 Slip the plastic washer 3 onto the bolt and compress the spring with it Insert the bolt with compressed spring into the oblong hole in t...

Page 14: ...embled positioner with the angle bracket 5 still loose in such a way against the actuator that the follower pin on the lever introduces into the follower guide in order to determine the bore holes of...

Page 15: ...he inner side of the columnar yoke through the holes in the angle bracket Slip on the plain washers 4 and nuts 5 Hand tighten the nuts evenly IMPORTANT Adjust the height of the positioner at the cast...

Page 16: ...ion sensor s rotation angle is increased shifting to the outside decreases the angle Set the stroke range in such a way that the used rotation angle of the position sensor is as great and as symmetric...

Page 17: ...Tools required Wrench 10 mm 13 mm Allen key 3 mm Adapter 1 0 with spring 1 4 Four screws M6 1 1 four spring washers 1 2 and four plain washers 1 3 for fastening the bracket 2 0 to the positioner Mount...

Page 18: ...position and the direction of rotation it must be determined in which position the feedback shaft 1 of the positioner must be pre adjusted and in which position the adapter 2 must be placed to enable...

Page 19: ...T After mounting check whether the actuator s operating range is in accordance with the positioner s sensor range Check the unit for proper mounting after having made the pneumatic and electrical conn...

Page 20: ...WARNING Observe the accident prevention rules of the Employers Liability Insurance Association Observe the safety instructions for the pneumatic actuator used The actuator s high actuating power may c...

Page 21: ...ection and applicable for the construction and use of explosion protected systems especially the DIN VDE directives the directives for explosion protection VDE 0165 or EN 60079 and the special require...

Page 22: ...ear vicinity which may affect the electrical capabil ities of the bus signal lines Always use shielded cables conforming to the standards for the bus lines to ensure electromagnetic compatibility EMC...

Page 23: ...able glands labeled U They are NOT sufficient The cable shield has to be applied in the cable entry m m 7 Fig 18 Fastening the cable gland 1 2 NPT Apply the glue Loctite 242 or similar to the two last...

Page 24: ...left into the appropriate screw terminal and hand tighten the screws access from above Limit 2 Limit 1 NC NO NC NO 41 42 Limit 2 Proximity switches Supply 5 11VDC Signal L 1mA H 2 mA Fieldbus bus pow...

Page 25: ...can be set on the motherboard to enable disable simulation or write access Set the jumpers according to your needs as seen in the illustration below Simulation Write access Disabled Enabled Default se...

Page 26: ...to 0 then release MODE and ENTER is displayed Important The prerequisite for proper operation of the TZIDC 220 positioner on the bus is that the Transducer Block can change over to AUTO mode This req...

Page 27: ...ctivated again If however an error should occur during standard Autoadjustment error code 255 is briefly indicated The device then automatically changes over to parameter P1 1 Autoadjust custom autoad...

Page 28: ...d 73 Uncertain SubstituteValue LowLimited 74 Uncertain SubstituteValue HighLimited 75 Uncertain SubstituteValue Constant 79 Uncertain InitialValue Constant 192 GoodCascade NonSpecific NotLimited 224 G...

Page 29: ...3 Release MODE 4 The position is indicated as a percentage or rotation angle Overview Positioning not active For quick motion Press and together Mode Mode display Position display 1 1 Positioning wit...

Page 30: ...indicated 2 Change over to the configuration level Simultaneously press and hold and In addition briefly press ENTER Wait until countdown from 3 to 0 has run down Release and is displayed 3 Change ov...

Page 31: ...E and ENTER is displayed percentage is an example 3 6 Functional test maintenance The TZIDC 220 positioner is virtually maintenance free To ensure error free and maintenance free operation always supp...

Page 32: ...RNING If the optional shutdown module is used it must be subject to a functional test every two years at the latest to ensure full operational reliability in compliance with DIN V 19250 Otherwise the...

Page 33: ...Block standard PID Block enhanced Resource Block enhanced Transducer Block custom Number of linkage objects 22 Device description DD Rev No 1 file name 0201 ffo 0201 sym File Common file format file...

Page 34: ...ctuator is blocked in case of an electrical power failure Shut off values end position 0 0 45 end position 100 55 100 Travel Angle of rotation Used range 25 120 rotary actuators optionally 270 25 60 l...

Page 35: ...emperature Influence of vibration 1 up to 10 g and 80 Hz Seismic requirements Meets requirements of DIN IEC 68 3 3 Class III for strong and strongest earthquakes Influence of mounting orientation No e...

Page 36: ...onnections Threads G 1 4 or 1 4 18 NPT Weight 3 0 kg Mounting orientation any orientation allowed Dimensions see dimensional drawings in data sheet 10 18 0 34 EN Explosion protection FM Approval HLC 7...

Page 37: ...amb 55 C T6 40 C Tamb 40 C IECEx Ex ia IIC T6 Examination certificate IECEx TUN 04 0015X Issue No 0 Type Intrinsically safe Temperature class T4 T5 T6 Perm ambient temperature T4 40 C Tamb 85 C T5 40...

Page 38: ...neumatic ouput 1 is closed and the valve freezes in its current position In case of a double acting actuator both outputs are closed The shutdown module works independently of the mother board i e all...

Page 39: ...e max 24 V AC DC Current load max 2 A Contact surface 10 m gold AU Mechanical position indicator Indicator disk in enclosure cover linked with positioner feedback shaft through magnetic coupling WARNI...

Page 40: ...40 Electro pneumatic positioner TZIDC 220 42 18 82 EN 5 Certificates...

Page 41: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 41...

Page 42: ...42 Electro pneumatic positioner TZIDC 220 42 18 82 EN...

Page 43: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 43...

Page 44: ...44 Electro pneumatic positioner TZIDC 220 42 18 82 EN...

Page 45: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 45...

Page 46: ...46 Electro pneumatic positioner TZIDC 220 42 18 82 EN...

Page 47: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 47...

Page 48: ...48 Electro pneumatic positioner TZIDC 220 42 18 82 EN...

Page 49: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 49...

Page 50: ...50 Electro pneumatic positioner TZIDC 220 42 18 82 EN...

Page 51: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 51...

Page 52: ...52 Electro pneumatic positioner TZIDC 220 42 18 82 EN...

Page 53: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 53...

Page 54: ...54 Electro pneumatic positioner TZIDC 220 42 18 82 EN...

Page 55: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 55...

Page 56: ...56 Electro pneumatic positioner TZIDC 220 42 18 82 EN...

Page 57: ...cal Apparatus Positioner type TZIDC xxx Optional accessory Type of Protection Intrinsic safety Type of protection n Marking Ex ia IIC T6 resp Ex nA II T6 Approved for issue on behalf of the IECEx Cert...

Page 58: ...out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the id...

Page 59: ...temperature range T4 40 C to 85 C 40 C to 85 C 40 C to 85 C T5 40 C to 50 C 40 C to 55 C 40 C to 65 C T6 40 C to 35 C 40 C to 40 C 40 C to 50 C CONDITIONS OF CERTIFICATION YES as shown below Special c...

Page 60: ...60 Electro pneumatic positioner TZIDC 220 42 18 82 EN IECEx Certificate of Conformity Certificate No IECEx TUN 04 0015X Date of Issue 2004 07 29 Issue No 0 Page 4 of 4 Additional information pp y...

Page 61: ...tside of the explosive hazardous area Optionally the following modules are allowed to be used Mechanical digital feedback terminals Limit1 51 52 resp Limit2 41 42 in type of protection Intrinsic Safet...

Page 62: ...oidal linear Local interface for communication LKS and programming interface X5 For the connection to a programmer resp a PC outside of the explosive hazardous area Optionally the following modules ar...

Page 63: ...tput terminals 83 84 U 11 VDC Optionally the following modules are allowed to be used with type TZIDC Digital feedback terminals 51 52 resp 41 42 U 5 11 VDC Analogue feedback terminals 31 32 U 10 30 V...

Page 64: ...64 Electro pneumatic positioner TZIDC 220 42 18 82 EN...

Page 65: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 65...

Page 66: ...66 Electro pneumatic positioner TZIDC 220 42 18 82 EN...

Page 67: ...42 18 82 EN Electro pneumatic positioner TZIDC 220 67...

Page 68: ...1 not used P2 2 CHARACT Characteristic curve LINEAR EP 1 25 1 50 25 1 50 1 USERDEF LINEAR P2 3 ACTION Output action DIRECT REVERSE DIRECT P2 4 SHUT_CLS Shut close value 0 OFF 0 1 45 0 OFF P2 5 RAMP UP...

Page 69: ...0 1000 msec 100 P7 3 TV DN TV value down 0 1000 msec 100 P7 4 GOPLS UP Go pulse up 0 200 msec 0 P7 5 GOPLS DN Go pulse down 0 200 msec 0 P7 6 Y OFS UP Y offset up Y Min 100 0 40 0 P7 7 Y OFF DN Y off...

Page 70: ...AN_SENS Configuration Level conf conf conf conf conf conf MODE ENTER conf PI STANDARD P2 SETPOINT P3 ACTUATOR P6 MAN_ADJ P7 CTRL_PAR PII FS IP PI 0 PI I PI 2 PI 3 PI 4 P1 5 n u P1 6 P2 0 n u P2 I n u...

Page 71: ...ols Inc 200 Jade Park Chelsea AL 35043 TEL 205 678 0507 FAX 205 678 0510 vacaccessories com Valve Accessories Controls Inc 12942 Bedford Falls Dr Cypress TX 77429 TEL 713 253 7781 FAX 281 256 9399 ran...