Vacon 20, Quick Manual

Page 1: ...vacon 20 ac drives quick guide...

Page 2: ......

Page 3: ...if the motor is not running The control I O terminals are isolated from the mains poten tial However the relay output terminals may have a danger ous control voltage even when Vacon 20 is disconnected...

Page 4: ...information on safe ty warnings and cautions can be downloaded from www vacon com down loads REMARQUE Vous pouvez t l charger les versions anglaise et fran aise des manuels produit contenant l ensemb...

Page 5: ...ble ways to mount Vacon 20 on the wall For MI1 MI3 either screw or DIN rail mounting for MI4 MI5 either screw or flange mounting Figure 1 Screw mounting MI1 MI3 Figure 2 Screw mounting MI4 MI5 M5 MI3...

Page 6: ...ions on the back of the drive Leave free space for cooling above 100 mm below 50 mm and on the sides 20 mm of Vacon 20 For MI1 MI3 side by side installation is only allowed if the ambient temperature...

Page 7: ...ion vacon 5 24 hour support 358 0 201 212 575 Email vacon vacon com 2 Figure 5 Flange mounting cutout dimensions for MI4 unit of measure mm Figure 6 Flange mounting cutout dimensions for MI5 unit of m...

Page 8: ...6 vacon installation Tel 358 0 201 2121 Fax 358 0 201 212205 2 Figure 7 Flange mounting depth dimensions for MI4 and MI5 unit of measure mm M15 M14...

Page 9: ...he PE plate and API cable support MI1 MI3 Figure 9 Attaching the PE plate and API cable support MI4 MI5 Attach this plate BEFORE installing the power cables Attach the support AFTER installing the pow...

Page 10: ...In Lbs Figure 10 Vacon 20 power connections MI1 Figure 11 Vacon 20 power connections MI2 MI3 1 230V 3 230V 400V Motor out MAINS MOTOR Strip the plastic cable coating for 360 earthing L1 L2 N L3 U T1...

Page 11: ...support 358 0 201 212 575 Email vacon vacon com 2 Figure 12 Vacon 20 power connections MI4 Figure 13 Vacon 20 power connections MI5 MAINS MOTOR Motor out Brake RESISTOR 3 380 480V MAINS MOTOR Motor o...

Page 12: ...10 vacon installation Tel 358 0 201 2121 Fax 358 0 201 212205 2 2 2 2 Control cabling Figure 14 Open the lid MI1 MI3 Figure 15 Open the lid MI4 MI5...

Page 13: ...support 358 0 201 212 575 Email vacon vacon com 2 Figure 16 Install the control cables MI1 MI3 Figure 17 Install the control cables MI4 MI5 Strip the plastic cable coating for 360 earthing Control ca...

Page 14: ...tion boards all boards are varnished OPT EC V EtherCat OPT E3 V Profibus DPV1 Screw connector OPT E5 V Profibus DPV1 D9 connector OPT E6 V CANopen OPT E7 V DeviceNet OPT B1 V 6 x DI DO each I O can be...

Page 15: ...installation vacon 13 24 hour support 358 0 201 212 575 Email vacon vacon com 2 2 3 4...

Page 16: ...14 vacon installation Tel 358 0 201 2121 Fax 358 0 201 212205 2 5 6...

Page 17: ...Other 0 10 V Ri 250 k Selectable through microswitch 5 GND I O signal ground 13 DO Digital Output Common Digital Output Common 14 DI4 Digital input 4 Preset speed B0 P ASDI1 15 DI5 Digital input 5 Pre...

Page 18: ...floating 9 DI2 Digital input 2 Start reverse P 10 DI3 Digital input 3 Fault reset P 14 DI4 Digital input 4 Preset speed B0 P Positive Logic1 18 30V Logic0 0 5V Negative Logic1 0 10V Logic0 18 30V Ri...

Page 19: ...P RE AD Y RUN MO N FWD RE V I O KE YP AD BUS REF PAR F AULT ALARM S TO P RE AD Y RUN MO N FWD RE V I O KE YP AD BU S REF PAR FAULT ALAR M S TO P RE ADY RU N MO N FW D RE V I O KE YP AD BUS R EF PAR F...

Page 20: ...g the STOP button continuously for 30 seconds 1 Read the safety instructions on page 1 7 Perform the test run without the motor see the User Manual at www vacon com 2 Secure the grounding and check th...

Page 21: ...N REF MON PAR SYS FAU LT ALARM STOP READY RUN REF MON PAR SYS FWD REV I O KEY PAD BUS FWD REV I O KEY PAD BUS FWD REV I O KEY PAD BUS FWD REV I O KEY PAD BUS 2 1 4 3 Change P1 3 value with Up Down but...

Page 22: ...LARM FAU LT REF MON PAR SYS READ Y RUN STOP ALARM FAU LT FWD REV I O KEY PAD BUS FWD REV I O KEY PAD BUS FWD REV I O KEY PAD BUS READ Y RUN STOP ALARM FAU LT REF MON PAR SYS REF MON PAR SYS READ Y RUN...

Page 23: ...Motor shaft power 5 Calculated actual nominal motor power V1 7 Motor voltage V 6 Motor voltage V1 8 DC link voltage V 7 Measured DC link voltage V1 9 Unit temperature C 8 Heatsink temperature V1 10 M...

Page 24: ...d is connected V2 16 DOE1 DOE2 DOE3 35 This monitor value shows the sta tus of the relay outputs 1 3 from the option board hidden until an option board is connected V2 17 DOE4 DOE5 DOE6 36 This monito...

Page 25: ...e 1 active B6 Remote CTRL Place 2 active B7 Fieldbus Control Active B8 Local Control Active B9 PC Control Active B10 Preset Frequencies Active V3 3 DIN status word 56 B0 DI1 B1 DI2 B2 DI3 B3 DI4 B4 DI...

Page 26: ...nit 107 Maximum motor current Torque boost 0 1 0 109 0 Not used 1 Used P2 1 Remote control place 1 selection 0 2 0 172 0 I O terminal 1 Fieldbus 2 Keypad Start function 0 1 0 505 0 Ramp 1 Flying start...

Page 27: ...eration time 1 0 1 3000 0 s 3 0 103 Acceleration time from 0 Hz to maximum fre quency Decelerationtime 1 0 1 3000 0 s 3 0 104 Deceleration time from maximum frequency to 0 Hz P6 1 AI1 Signal range 0 1...

Page 28: ...Maximum motor current Motor control mode 0 1 0 600 0 Frequency control 1 Open loop speed control U f ratio 0 2 0 108 0 Linear 1 Square 2 Programmable Field weakening point 8 00 320 0 0 Hz 50 00 60 00...

Page 29: ...ke chopper level Motor identifica tion 0 2 0 631 0 Not active 1 Standstill identification need run command within 20 s to activate 2 Identification with run need run command within 20 s to activate On...

Page 30: ...nsation Enabled by default Efficiency opti mization 0 1 0 666 Energy optimization the fre quency converter searches for the minimum current in order to save energy and lower motor noise 0 disabled 1 e...

Page 31: ...P2 4 I O Start Stop logic 0 4 2 300 I O control I O control signal 1 signal 2 0 Forward Reverse 1 Fwd edge Inverted Stop 2 Fwd edge Rev edge 3 Start Reverse P2 5 Local Remote 0 1 0 211 0 Remote contr...

Page 32: ...ain Encoder P3 4 Preset speed 0 P3 1 P3 2 Hz 5 00 180 Preset speed 0 is used as frequency reference when P3 3 1 P3 5 Preset speed 1 P3 1 P3 2 Hz 10 00 105 Activated by digital inputs P3 6 Preset speed...

Page 33: ...time 2 0 1 3000 0 s 10 0 502 See P4 2 Deceleration time 2 0 1 3000 0 s 10 0 503 See P4 3 Flux Braking 0 3 0 520 0 Off 1 Deceleration 2 Chopper 3 Full Mode Flux Braking Cur rent 0 5 x INunit 2 0 x INu...

Page 34: ...nd reverse direction P4 17 External Brake Close Frequency limit 0 00 P3 2 Hz 1 00 1539 Close frequency from positive direction if no run command active P4 18 External Brake Close Frequency limit in re...

Page 35: ...0 Varies 0 407 See 5 1 P5 8 Preset speed B0 0 Varies 4 419 See 5 1 P5 9 Preset speed B1 0 Varies 5 420 See 5 1 P5 10 Preset speed B2 0 Varies 0 421 See 5 1 P5 11 Ramp time 2 selec tion 0 Varies 0 408...

Page 36: ...ltering P6 5 AI2 signal range 0 1 0 390 See P6 1 P6 6 AI2 Custom min 100 00 100 00 0 00 391 See P6 2 P6 7 AI2 Custom max 100 00 300 00 100 00 392 See P6 3 P6 8 AI2 filter time 0 0 10 0 s 0 1 389 See P...

Page 37: ...ulse freq 0 00 P3 2 Hz 0 00 1231 Frequency corresponds to 0 if used as fre quency reference P7 4 Freq ref at max pulse freq 0 00 P3 2 Hz 50 00 60 00 1232 Frequency corresponds to 100 if used as fre qu...

Page 38: ...ctive 20 Temperature supervision P8 2 RO2 signal selection 0 Varies 3 314 See 8 1 P8 3 DO1 signal selection 0 Varies 1 312 See 8 1 P8 4 RO2 inversion 0 1 0 1588 0 No inversion 1 Inverted P8 5 RO2 ON d...

Page 39: ...tor 3 Motor torque 0 TnMotor 4 PID output 0 100 5 Freq refer 0 fmax 6 Motor speed 0 nmax 7 Motor power 0 PnMotor 8 Motor voltage 0 UnMotor 9 DC link voltage 0 1000 V 10 Process Data In1 0 10000 11 Pro...

Page 40: ...d P9 9 Analog output E2 signal selection 0 14 0 479 See P9 1 hidden until an option board is connected P9 10 Analog output E2 minimum 0 1 0 482 See P9 2 hidden until an option board is connected P9 11...

Page 41: ...rain encoder input 15 Pulse train encoder pulse 16 AIE1 P10 2 FB Data Output 2 selection 0 Varies 1 853 Variable mapped on PD2 P10 3 FB Data Output 3 selection 0 Varies 2 854 Variable mapped on PD3 P1...

Page 42: ...ncies Code Parameter Min Max Unit Default ID Note P12 1 Output freq supervision func tion 0 2 0 315 0 Not used 1 Low limit 2 High limit P12 2 Output freq supervision limit 0 00 P3 2 Hz 0 00 316 Output...

Page 43: ...80 0 1433 Temperaturesupervision threshold hidden until an option board is con nected Code Parameter Min Max Unit Default ID Note P13 1 Analog Input low fault 0 4 1 700 0 No action 1 Alarm 2 Alarm pre...

Page 44: ...16 This is the maximum time allowed for an underload state to exist P13 17 Analog Input low fault delay 0 0 10 0 s 0 5 1430 Delay time for analog input low fault External fault 0 3 2 701 0 No action 1...

Page 45: ...ure fault mode 0 2 2 743 0 Not used 1 Low limit 2 High limit P13 27 Temperature fault limit 50 0 223 2 200 0 473 2 100 0 742 Temperature fault threshold hidden until an OPTBH board is con nected Input...

Page 46: ...0 100 0 50 0 167 Fixed setpoint P15 3 Fixed setpoint 2 0 0 100 0 50 0 168 Alternative fixed setpoint selectable with DI P15 4 Feedback source selection 0 Varies 1 334 0 AI1 1 AI2 2 ProcessDataIn1 0 10...

Page 47: ...reshold to exit sleep mode P15 14 Sleep setpoint boost 0 0 50 0 10 0 1071 Referred to setpoint P15 15 Setpoint boost time 0 60 s 10 1072 Boost time after P15 12 Sleep maxi mum loss 0 0 50 0 5 0 1509 R...

Page 48: ...Motor Preheat Function 0 2 0 1225 0 Not used 1 Always in stop state 2 Controlled by digital input P16 2 Motor Preheat Current 0 0 5 x INunit A 0 1227 DC current for preheating motor and drive in stop...

Page 49: ...TE These parameters are only available in power SW FWP00001V026 included in FW01070V010 or later version P17 4 Application access pass word 0 30000 0 2362 Input the right password could review paramet...

Page 50: ...1 7 System load 839 When no fieldbus Option Board or no OPT BH Board is installed the Modbus comm parameters are as follows V2 1 Communication status 808 Status of Modbus communication Format xx yyy w...

Page 51: ...n the Canopen E6 board is installed the comm parameters are as follows V2 1 Canopen communication status 14004 0 Initializing 4 Stopped 5 Operational 6 Pre_Operational 7 Reset_Application 8 Reset_Comm...

Page 52: ...s P2 5 Input assembly type 70 117 71 14013 70 71 73 75 107 117 When the ProfidBus E3 E5 board is installed the comm parameters are as follows V2 1 Communication status 14022 V2 2 Fieldbus protocol sta...

Page 53: ...Version No of the panel software V2 2 Panel status 0 State of the OPTEC panel application Other information V3 1 MWh counter 827 Million watt hour V3 2 Power on days 828 V3 3 Power on hours 829 V3 4...

Page 54: ...1 212205 5 Save parameter set to panel 0 1 0 Hidden when connected to PC Restore parameter set from panel 0 1 0 Hidden when connected to PC F5 x Active Fault menu F6 x Fault History menu Code Paramete...

Page 55: ...ature 11 Output phase fault 50 Analog input select 20 100 selected signal range 4 to 20 mA or 2 to 10 V 13 Frequency converter undertemperature 51 External fault 14 Frequency converter overtemperature...

Page 56: ...depends on the unit size overload 1 5 x IN max 1 min 10 min Control connection Digital input Positive Logic1 18 30V Logic0 0 5V Negative Logic1 0 10V Logic0 18 30V Ri 10K floating Analog input volt a...

Page 57: ...rds For EMC EN61800 3 For safety UL508C EN61800 5 Certifi cates and manufac turer s dec larations of conformity For safety CE UL cUL KC For EMC CE KC see unit nameplate for more detailed approvals Cab...

Page 58: ...heat resistance of at least 70 C The fuses also function as cable overload protection These instructions only apply to cases with one motor and one cable connection from the frequency converter to the...

Page 59: ...0009 9 6 14 4 3 2 2 22 1 MI3 0 99 Table 1 Vacon 20 power ratings 208 240 V The maximum ambient operating temperature of this drive is 40 C Mains voltage 208 240 V 50 60 Hz 3 series Fre quency convert...

Page 60: ...ngs 115 V 1 Mains voltage 380 480 V 50 60 Hz 3 series Fre quency converter type Rated loadability Motor shaft power Nominal input cur rent Mechanical size Weight kg 100 continu ous current IN A 150 ov...

Page 61: ...ntinu ous current IN A 150 over load current A P HP P KW A 0002 1 7 2 6 1 0 75 2 MI3 0 99 0003 2 7 4 2 2 1 5 3 6 MI3 0 99 0004 3 9 5 9 3 2 2 5 MI3 0 99 0006 6 1 9 2 5 4 7 6 MI3 0 99 0009 9 13 5 7 5 5...

Page 62: ...Rev F1 Manual authoring documentation vacon com Vacon Plc Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice 2013 Vacon Plc Find your nearest Vacon office on the Internet at www...