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7

STEP 17 – INSTALL “BALL STUDS”

STEP 18 – INSTALL GAS SPRINGS

STEP 19 – SECURE “ADJUSTABLE BRACKET”

STEP 20 – INSTALL “PLASTIC  COVERS”

STEP 21 – INSTALL LOCKING STRAPS

Your Installation is Complete!

See Optional Accessories on the Following Page and learn 

how to make your New VacuSeal System even Better.

With Cover in the closed position hand screw one of the Ball Studs facing outward onto the open interior Boss on the Mounting 

Bracket and securely tighten with wrench. Then install the 2nd Ball Stud on Hole #1 of the Swing Arm and secure it with a Nylon Lock 

Nut utilizing two wrenches (See Fig 14). 

Lift the cover into the open position (this will require 

effort since the gas springs have yet been installed) 

and install the large barrel of a Gas Spring into the Ball 

Stud on the Swing Arm and the narrow barrel into the 

Ball Stud on the Mounting Bracket

(See Fig 15).

Gas springs should snap onto Ball Studs.

With the Cover in the open position use the 1/8” bit 

to pre-drill into the two bottom holes on the 

Adjustable Bracket and then secure with two Self 

Taping Screws (See Fig 15)

Install all Small Plastic Covers X on all the Self Taping Screws, 

Medium Plastic Covers on the bolts to the Clamping Brackets and 

Adjustable Brackets, Large Plastic Covers on the Swing Arm Bolts.

Install Large Plastic Plug L into the side of the Crossover Bar that

does not have the Handle. Install the other Plastic Plugs on the 

open ends of the Rear Support Bars if they extend beyond the 

pocket of the Cover.

Install the female part to the Locking Straps to the Hot Tub 

Cabinet making certain that they each match up with the extended 

Male Part (See Fig 17).

NOTE: Hole # 1 is most preferred because it requires the least amount of pressure to raise the cover. Hole #3 requires the least 

amount of pressure to close the cover. Moving from one hole to the other can easily be done later. Also, the Lower Hole you use the 

further back the cover will sit.

Figure 15

Figure 16

Figure 17

Step 19

Summary of Contents for VSLS400

Page 1: ...26 plus other US Foreign Patents Pending are owned by Hot Tub Products LLC IMPORTANT FOR SWIM SPAS ONLY Installing the VacuSeal System on Swim Spas includes multiple covers and 2 lifters The installation is no different than a VacuSeal System on a traditional hot tub but requires you to follow these steps 1 Install one VacuSeal Lifter Cover on one side of the swim spa before installing the second ...

Page 2: ...ART VS115 M Black Fender Washer 2 PART VS119 O Ball Studs 5 16 18 2 PART VS116 Q Hex Bolts 1 4 20x1 2 4 PART VS121 R Nylon Lock Nuts 1 4 20 8 PART VS122 T Nylon Lock Nuts 5 16 18 2 PART VS123 V Self Tapping Screws 10x5 8 20 PART VS113 X Screw Caps 30 2 Lg 8 Med 20 Sm PART VS111 VS118 VS117 U Wood Screws 12x2 28 PART VS120 W Machine Screws 10 32x1 2 4 PART VS120 Y Rubber Safety Stop 2 Z Teflon Wash...

Page 3: ... 4 Figure 5 Figure 6 Figure 7 First measure 22 back from the furthest point at the rear of the spa shell cop ing and mark with a pencil See Fig 7 Measuring 1 or 2 less will position cover further from spa sometimes desired on Tri Fold Designed Covers and measuring 1 or 2 more will reduce the amount of space required behind spa for clearance See Fig 2 Then position the Mounting Bracket at the penci...

Page 4: ...rter side of the Crossover Bar into the Swing Arm See fig 9 9B with the Adjustable Bracket on it Position the Clamp on top of the cover above the slit and as close to the cover fold as possible NOTE Leave both the Swing Arm and Crossover Bar unsecured STEP 2 INSTALL COVER PLATE See Fig 6B STEP 3 POSITION COVER ON THE SPA STEP 4 INSTALL SWING ARM STEP 5 SLIDE ON ADJUSTABLE BRACKET STEP 6 POSITION C...

Page 5: ...e Slit on the Cover with the slotted holes over the Bolts on the Upper Clamp Do not center the Clamps on the slit See Fig 11 Position them as close to the cover fold as possible Install and hand tighten the Nylon Lock Nuts on the Upper Clamp It is recommended to use a Wood Clamp See Fig 11B to squeeze the Upper and Lower Clamps before securely tightening the Nylon Lock Nuts with a wrench securely ...

Page 6: ...ing a Hex Bolt and a Nylon Lock Nut and 2 wrenches 3 Then check to make certain the Rear Support Bar is still sitting flush and level with the rear of the spa then secure the second hole just as you did the first Using a 1 8th drill bit pre drill into the holes on the Upper Clamp as shown and then install Self Taping Screws REPEAT ON THE OTHER SIDE WITH NO HANDLE Measure the distance of the Swing ...

Page 7: ... snap onto Ball Studs With the Cover in the open position use the 1 8 bit to pre drill into the two bottom holes on the Adjustable Bracket and then secure with two Self Taping Screws See Fig 15 Install all Small Plastic Covers X on all the Self Taping Screws Medium Plastic Covers on the bolts to the Clamping Brackets and Adjustable Brackets Large Plastic Covers on the Swing Arm Bolts Install Large...

Page 8: ...from your VacuSeal Lifter within seconds To install insert one end of the canopy into the elongated Key opening on the Swing Arm then raise the short side of the cover and position the two prongs of the canopy arm on the cover The cover can be positioned a variety of angles Once the cover is raised make certain the arm is firmly locked in the Swing Arm and test the cover by making certain it will ...

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