vacuubrand ME 16 NT, Instructions For Use Manual

Page 1: ...page 1 of 70 Diaphragm pumps Instructions for use Technology for Vacuum Systems ME 16 NT MD 12 NT MV 10 NT...

Page 2: ...e leaving our factory is tested intensively including an endurance run of 14 hours Any faults even those which oc cur rarely are identified and can be eliminated immediately After completion of the en...

Page 3: ...equired measures must be applied Safety instructions for vacuum equipment FR Attention Le mode d emploi pr sent n est pas disponible dans toutes les langues d Union Europ enne L utilisateur ne doit me...

Page 4: ...tiende este manual En este caso se debe disponer de una traducci n t cnicamente correcta del manual completo El manual debe ser le do y entendido completamente y deben aplicarse todas las medidas de s...

Page 5: ...nte letto e compreso prima di operare con lo strumento e devono essere applicati tutti gli accorgimenti richiesti Istruzioni di sicurezza per apparecchi a vuoto JP KR LT D mesio is vadovas n ra pateik...

Page 6: ...o ci przeczytana i zrozumiana przed podj ciem pracy z urz dzeniem oraz nale y podj wszystkie niezb dne kroki zwi zane z prawid owym uzytkowaniem Wskaz wki bezpiecze stwa do urz dze pr niowych PT Aten...

Page 7: ...opravljene pa moraja biti tudi vse potrebne meritve Varnostni nasveti za vakuumske naprave SK Upozornenie Tento manu l nie je k dispoz cii vo v etk ch jazykoch E U vate nesmie obsluhova zariadenie pok...

Page 8: ...25 Abbreviations 25 Pump parts 26 Use and operation 27 Installation 27 Vacuum connection inlet 27 Connecting the outlet 29 Electrical connection 30 During operation 31 Shutdown storage 33 Accessories...

Page 9: ...he pump and the pumped substances VACUUBRAND disclaims any liability for inappropri ate use of these pumps and for damage from failure to follow instructions contained in this manual This manual is on...

Page 10: ...moderate injury NOTICE is used to address practices not related to personal injury Caution Hot surface Disconnect equipment from AC power NOTICE Formatting used in this manual Note The signal word pan...

Page 11: ...hose deficiencies Replace the protective caps if the equipment is not used immediately Store the equipment in dry and non corrosive conditions see also Technical data pg 23 Do not use any damaged equi...

Page 12: ...er the pump Do not pump liquids Ensure that the pump is chemically resistant to the pumped substances prior to operation Use the equipment only as intended that is for genera tion of vacuum in vessels...

Page 13: ...d replace if necessary or install a hose nozzle instead Keep the electrical power cord away from heated sur faces Provide a firm level platform for the equipment Check that the system which you are go...

Page 14: ...avoid a reduction of ventilation Use only hoses at the inlet and outlet of the pump with an inner diameter at least as large as the diameter of the pump s tubing to avoid overpressure at the outlet a...

Page 15: ...ons These pumps are not approved for operation in po tentially explosive atmospheres Do not operate the pumps in potentially explosive atmospheres Pumps without the mark on the rating plate are not ap...

Page 16: ...inside the pump e g in the pump chambers the pump chamber is the part between diaphragm and head cover See section Re placing diaphragms and valves pg 39 Inspect the pump chambers regularly and clean...

Page 17: ...r plug If the pump is not working properly has been dropped or has fallen into water contact your pump service pro vider Prevent any part of the human body from coming into contact with vacuum Always...

Page 18: ...mped substances or the environment Ensure that no parts of your clothing hair or fingers can be caught or drawn in at the inlet of the pump Never insert fingers or drop any other object into the inlet...

Page 19: ...ls and for the online Instructions for repair man ual see www vacuubrand com In normal use the lifetime of the diaphragms and valves is typically 15 000 operating hours Bearings have a typi cal durabi...

Page 20: ...If an old motor capacitor fails the capaci tor may get hot It may even melt or emit a flame which could be dangerous for persons and equipment in the vicinity The capacitors have to be replaced by an...

Page 21: ...category of the equipment depends on the connected com ponents If the connected components do not comply with the classifi cation of the VACUUBRAND equipment the specified category of the VACUUBRAND...

Page 22: ...nstructions for use section Gas inlet temperatures or Techni cal data After any intervention at the equipment e g repair maintenance the ul timate vacuum of the pump has to be checked Only if the pump...

Page 23: ...ude above mean sea level ft m 6500 2000 Rated motor power hp kW 0 59 0 44 No load speed 50 60 Hz rpm 1500 1800 Maximum permissible range of supply voltage 10 Attention Observe specifications of rating...

Page 24: ...4 7 1 7 8 12 1 13 3 Ultimate vacuum absolute Torr mbar 53 70 1 5 2 Maximum rated current at 100 115 V 50 60 Hz 120 V 60 Hz 230 V 50 60 Hz A A 8 0 3 0 8 0 3 0 A weighted emission sound pressure level u...

Page 25: ...ge stainless steel Tubing PTFE Fittings ETFE ECTFE Inlet distributor aluminum alloy Outlet PP Silencer Aluminum anodized PTFE PTFE carbon reinforced spring steel Wetted parts We reserve the right for...

Page 26: ...26 of 70 ME 16 NT MD 12 NT MV 10 NT Position Component 1 Inlet 2 Outlet silencer or thread 1 2 3 ON OFF switch 4 Power connection 5 Fuse holder 6 Pump rating plate 7 Fan 8 Handle Pump parts 1 5 3 2 6...

Page 27: ...urz dze pr niowych Informa o de Seguran a para Equipamento que funciona a V cuo Instruc iuni de siguran pentru aparatele de vidare S kerhetsinformation f r vakuumutrustning Varnostni nasveti za vakuu...

Page 28: ...caoutchouc 15 mm ID see Accesso ries Spare parts pg 34 if necessary Use connecting hoses with large diameter and keep them as short as possible to avoid flow losses Locate the pump as closely as possi...

Page 29: ...lencer regularly for permeability In case install a hose nozzle or a small flange connection instead see Ac cessories Spare parts pg 34 Connecting an exhaust line at the pump outlet Unscrew the silenc...

Page 30: ...gid pipes Secure hose connections at the pump ap propriately e g with hose clamps to protect against accidental detachment EX Always install outlet tubing descending from the pump to avoid backflow of...

Page 31: ...ecial ly if the ambient temperature is elevated max 104 F 40 C Operation with silencer at the outlet Oper ating the pump at a high inlet pressure or pumping dusty gases for a long time may cause clogg...

Page 32: ...down sufficiently before restart C F I O 3 2 1 IN Avoid overheating e g due to hot process gases Maximum permissible temperature range see Gas inlet temperatures pg 24 Do not start the pump if the pr...

Page 33: ...s the pump been exposed to conden sate Allow the pump to continue to run at atmo spheric pressure for a few minutes Has the pump been exposed to media which may damage the pump materials or form depos...

Page 34: ...ls VACUU LAN manual flow control module VCL 01 677106 VACUU LAN shut off manual flow control module VCL 02 677107 VACUU LAN automatic control module VCL B 10 677208 VACUU LAN manual flow control autom...

Page 35: ...outlet Small flange KF DN 16 G 1 2 for pump outlet 672101 Hose nozzle DN 15 mm G 1 2 for pump outlet 642472 For additional accessories such as vacuum valves small flange components vac uum gauges or...

Page 36: ...g Pump does not achieve its ultimate vacuum or usual pumping speed Centring ring at small flange connection not correctly positioned or leak in the pipeline or vacuum system Check pump directly connec...

Page 37: ...only Fault Possible cause Remedy Pump too noisy Atmospheric or high pressure at the pump inlet Connect hose or silencer to pump outlet Be careful not to cause outlet over pressure especially with con...

Page 38: ...pe Replace the defective fuse by a fuse of the same type see Technical data pg 23 Insert the fuse holder into the housing until it snaps Replacing the device fuse Switch off the pump Disconnect the el...

Page 39: ...with the pro cess chemicals that have been pumped during opera tion Ensure that the pump is decontaminated before maintenance Avoid the release of pollutants Never operate a defective or damaged pump...

Page 40: ...nce free In demanding circumstances it may be efficient to check and clean the pump heads on a regular basis In normal use the lifetime of the diaphragms and valves is more than 10 000 operating hours...

Page 41: ...page 41 of 70 Disassembling the pump housing Tools required metric 4 5 mm wide Allen key 2 5 mm wide slotted screwdriver Flat pliers Phillips screwdriver size 2 Diaphragm key width 66 mm 4 4x 1 2...

Page 42: ...page 42 of 70 3 4 5 4 4x 4 4x 4 2x...

Page 43: ...page 43 of 70 Don t loosen this screw 7 8 6 5 2x...

Page 44: ...page 44 of 70 9 10 11 5 2x...

Page 45: ...2 13 14 Position Component 1 Housing cover 2 Fitting 3 O rings 4 Valves 5 Head cover 6 Diaphragm clamping disc with square head screw 7 Diaphragm Position Component 8 Diaphragm support disc 9 Washers...

Page 46: ...page 46 of 70 12 2 5 mm 13 14 2 5 mm 5 8x...

Page 47: ...page 47 of 70 15 696819 696827 16 17 Clean...

Page 48: ...page 48 of 70 696819 696827 18 19...

Page 49: ...page 49 of 70 20 1 2 3 21 VACUUBRANDCXXX VACUUBRAND VACUUBRANDCXXX VACUUBRAND 22 Pay attention to number of washers 2x...

Page 50: ...page 50 of 70 Assembling the pump head 23 24 25 Pay attention to number of washers...

Page 51: ...page 51 of 70 26 4 4 ft lbf 6 Nm 1 2 27 28 It is recommended to use a torque wrench Attach torque wrench to diaphragm key hexagonal bolt 6 mm wide...

Page 52: ...page 52 of 70 29 30 31...

Page 53: ...page 53 of 70 32 5 8x Screw in diagonally at first slightly then tighten 8 9 ft lbf 12 Nm 33 34...

Page 54: ...page 54 of 70 35 Maintain all pump heads in the same way ME 16 NT MD 12 NT MV 10 NT 36A 36B...

Page 55: ...page 55 of 70 Replacing the valve at the distributor only MD 12 NT MV 10 NT 1 2 size 2 2x 2 5 mm 3 size 2 2x...

Page 56: ...page 56 of 70 4 5 6 696827...

Page 57: ...page 57 of 70 7 8 size 2 2x 9 size 2 2x...

Page 58: ...page 58 of 70 11 10 Do not operate the pump without pump housing Danger due to freely rotating fan Risk of overheating due to missing cooling air guide...

Page 59: ...page 59 of 70 Assembling the pump housing 37 38 39 5 2x 8 9 ft lbf 12 Nm...

Page 60: ...page 60 of 70 40 42 41 5 2x 8 9 ft lbf 12 Nm...

Page 61: ...page 61 of 70 45 4 2x 3 7 ft lbf 5 Nm 44 4 4x 3 7 ft lbf 5 Nm 43...

Page 62: ...page 62 of 70 46 4 4x 3 7 ft lbf 5 Nm 47 4 4x 3 7 ft lbf 5 Nm 48...

Page 63: ...ecified ultimate vacuum is not achieved and if this does not change after the break in period Check hose connectors at pump heads for leaks If necessary recheck valve seats and pump chambers Checking...

Page 64: ...must notify the carrier No repair DAkkS calibration is possible unless the correctly completed form is returned Inevitably there will be a delay in processing the equipment if informa tion is missing...

Page 65: ...Please mark in the health and safety clearance form if you wish a repaint at your ex pense just in case such a damage should occur We will also replace parts for cosmetic reasons at your request and a...

Page 66: ...ce with all local and national safety and environmental requirements Particular care must be taken with components and waste oil which have been contaminated with dangerous substances from your proces...

Page 67: ...rmal wear and tear of wearing parts such as diaphragms seals valves vanes condensers oil and the breakage of glass or ceramic parts for the consequences of chemical electrochemical or electrical influ...

Page 68: ...ot withheld any information We declare that all measures where applicable have been taken listed in section Return to the factory By our signature below we acknowledge that we accept liability for any...

Page 69: ...e est conforme d autres directives 2006 95 EG 2004 108 EG 94 9 EG 2011 65 EU Angewandte harmonisierte Normen Harmonized standards applied Normes harmonis es utilis es DIN EN 12100 2004 DIN EN 61010 1...

Page 70: ...fore strictly the users responsibil ity to very carefully check the application of these data to their specific requirements No claims arising from the information provided in this lit erature will co...