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VAG Operation and Maintenance Instructions • 12

connection bolts of the gear and the electric actuator are sealed 

with labels and/or identified by colour markings. The removal or 

breaking of these identifications will result in the loss of the manu-

facturer’s warranty.

7  Maintenance and repair 

7.1  General safety instructions

Prior to the performance of inspection and maintenance work on 

the valve or its assemblies, shut-off the pressurised pipeline, de-

pressurise it and secure it against inadvertent activation. Depend-

ing on the type and hazardousness of the fluid conveyed, comply 

with all required safety regulations!

After completing the maintenance works and before resuming 

operation, check all connections for tightness. Perform the steps 

described for initial set-up as described under Section 5 “Set-up 

and operation”.

Figure  12: Markings on the gear unit

A VAG CEREX

®

 300 Butterfly Valve is not self-locking. The ac-

tuator/the gear must not be disassembled as long as the valve is 

pressurised. This also applies in case the complete valve is dis-

mantled.

Statutory and local provisions as well as the safety and accident 

prevention regulations must be observed and complied with at all 

times.

Couplings and connections must never be disassembled when 

they are under pressure. 

Servicing, maintenance and inspection work as well as the re-

placement of spare parts must be carried out by qualified per-

sonnel. The plant operator is responsible for determining the suit-

ability of the personnel or for ensuring that they have all relevant 

qualifications.

In case the operator’s employees do not have the qualifications 

required, they should attend a training course. Valve related train-

ing courses can be undertaken by VAG Service employees.

In addition to this, the plant operator needs to ensure that all em-

ployees have understood these Operation and Maintenance In-

Summary of Contents for CEREX 300-L

Page 1: ...Edition 7 13 12 2017 VAG CEREX 300 Butterfly Valve Operation and Maintenance Instructions VAG CEREX 300 W Butterfly Valve VAG CEREX 300 L Butterfly Valve...

Page 2: ...tion into the pipeline 6 4 1 Conditions required on site 6 4 2 Installation location 7 4 2 1 Installations in the pipeline upstream and down stream of the valve 8 4 3 Installation position 9 4 4 Assem...

Page 3: ...e not allowed VAG will not assume any liability for consequen tial damage due to non compliance with these instructions When using this valve the generally acknowledged rules of technolo gy have to be...

Page 4: ...cables belts must ensure that the valve is in a horizontal position during the entire lifting procedure The general regulations relating to the use of lifting equipment must be complied with For valve...

Page 5: ...ance limits 3 3 1 Cavitation VAG CEREX 300 Butterfly Valves are mainly used to shut off flow If a VAG CEREX 300 Butterfly Valve is used to control flow the operational limits of the maximum flow veloc...

Page 6: ...essure VAG CEREX 300 Butterfly Valves have to be equipped with an actuator having a limit stop for the open and closed position Hand levers can be used as actuators for valves of a nominal di ameter o...

Page 7: ...o the end of the pipeline using all its threaded lugs If the bolts used are too short the threads may be stripped If you want to open a valve serving as an end of line valve in a pressurised pipeline...

Page 8: ...ent malfunction Directly upstream of 3 x DN and downstream of 3 x DN a VAG CEREX Butterfly Valve an inspection valve an elbow T pieces and Y filters should be provided as otherwise irregular flow may...

Page 9: ...which sedimentation may occur we also recommend installing the valve Figure 9 Installation positions admissible for DN 300 preferred installation position for DN 300 admissible after coordination wit...

Page 10: ...to protect it from dirt When CEREX 300 Butterfly Valves with profiled seals are in stalled no additional seals must be used When installing the valve in an assembled pipeline make sure that the space...

Page 11: ...be done in compliance with the operating manuals issued by the respective gear manufacturers such as AUMA Rotork etc In case a gear is retrofitted its nominal torque and the adjustment of the limit s...

Page 12: ...12 Markings on the gear unit A VAG CEREX 300 Butterfly Valve is not self locking The ac tuator the gear must not be disassembled as long as the valve is pressurised This also applies in case the compl...

Page 13: ...3 Maintenance work and replacement of parts 7 3 1 Design The design view in Picture 13 serves as a partial overview 7 3 2 Recommendations for the replacement of parts The profiled seal O rings and bea...

Page 14: ...erating be yond its design limits Check design and or operation data change flow resist ance in the valve if required by using different internals Valve cannot be operated Foreign matter jammed in the...

Page 15: ...Edition 7 13 12 2017 www vag group com info vag group com...

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