background image

6.1 General

Actuators (gears, pneumatic, hydraulic and electric actuators) are 

designed for flow velocities according to Table 2 in EN 1074-1 

(valves used for water supply; requirements relating to fitness for 

use). Any deviating operating conditions need to be specified. 

The adjustment of the limit stops (OPEN, CLOSE) must not be 

changed without the manufacturer’s consent. If valves are ins-

talled without gear units it must be ensured that the valve is not 

pressurised.
For detailed information on gears and actuators, please refer to 

the operation manuals issued by the manufacturers of these com-

ponents (e.g. AUMA, Rotork).
The VAG EKN

®

 Butterfly Valve has an adjustment angle of 90°. 

The valve itself is not equipped with position limiters.
The actuator must be equipped with limit stops. The actuator 

must be designed so that it turns counter-clockwise in relation to 

the valve shaft!
The limit position adjustment is to be done in compliance with 

the operating manuals issued by the respective gear manufactu-

rers, such as AUMA, Rotork etc. In case a gear is retrofitted, its 

nominal torque and the adjustment of the limit stops “OPEN” and 

“CLOSE” must be adapted to the valve.
Non-compliance with these regulations may endanger life and 

limb and/or cause damage to the pipeline system. If actuators 

powered by external sources of energy (electric, pneumatic or hy-

draulic) have to be disassembled from the valve, the safety inst-

ructions under Section 1.1 needs to be observed and the external 

source of energy must be switched off and isolated.

Special care needs to be taken in case of hot surfaces. Touching 

hot surfaces may result in burns. Even when the de-

vice is switched off, residual heat may cause burns. 

Prior to any work make sure that the surface has 

cooled down to room temperature.

6.2  Operating torques

Operating torques are the maximum required torques [in Nm] ac-

ting on the actuator stem at full differential pressure including a 

safety factor of 1.5. If required, you can contact us for information 

about the respective torques and/or controlling torques for elec-

tric actuators.

6.3 

Emergency manual operation  

 

(handwheel)

If the valve is operated via the handwheel of the elec-

tric multiturn actuator, the torque switches do not 

have any safety function. 
Operation via the emergency handwheel is intended 

for short periods only, for commissioning and for ex-

ceptional situations.  
The emergency handwheel is not suitable for conti-

nuous operation.
If, in intermediate position, a foreign body gets jammed in the 

valve, this may result in higher operating forces – especially with 

heavily geared down actuators – which in turn may damage the 

actuation components. Therefore:
If you meet any resistance while operating the valve with the emer-

gency handwheel, turn the handwheel in the opposite direction for 

some turns and then turn it in the direction again in which the 

disturbance was found (washing out of the foreign body). Conti-

nue operation very carefully, never use excessive force and repeat 

washing, if necessary.

Picture 14: Gearbox markings

VAG Operation and Maintenance Instructions • 13

6 Actuators

Summary of Contents for EKN H-Series

Page 1: ...KAT 1310 B Edition 6_21 03 17 Operation and Maintenance Instructions VAG EKN Butterfly Valve H M and B Series...

Page 2: ...eam of the valve 8 4 2 2 Gear positions 10 4 3 Installation position 11 4 4 Assembly instructions and fittings 12 5 Set up and operation of the valve 12 5 1 Visual inspection and preparation 12 5 2 Fu...

Page 3: ...luid may emerge from the pipeline or the valve The pipeline must be emp tied completely before the valve is dismantled Special care needs to be taken in case of residue which may continue flowing 1 2...

Page 4: ...y Valve For valves that have been factory packed in transport crates wooden crates the centre of gravity of the entire unit must be taken into account The centre of gravity is marked on each side of t...

Page 5: ...an be calculated either using the VAG UseCAD Planning Software or the following calculation rules Cavitation limits After the upstream and downstream pressures of the valve as well as the flow rate ha...

Page 6: ...ssure applied to the closed valve must not exceed its rated pressure The VAG EKN Butterfly Valve has its limit stop in the gearbox This stop limits both the open and the closed position Due to the aut...

Page 7: ...perational pressure of the medium is maintained on the opposite side of the disk The UVV lock is operated by pushing the movable bolts when required with a handwheel radially in the direction of the p...

Page 8: ...assembly in drinking water pipelines suitable sealing mate rials lubricants and process materials must be used which are approved for use in drinking water pipelines Before putting the valve into oper...

Page 9: ...Valve at elbows and branches unfavourable ideal 3 X DN EKN EKN favourable EKN When installing a butterfly valve downstream of a control valve or a plunger valve make sure that there is enough space b...

Page 10: ...ation of the VAG EKN Butterfly Valve 4 2 2 Gear positions The gear can be turned by 90 around the drive shaft A Flow on shaft side seat surface on the outlet side gear on the right B Flow on the side...

Page 11: ...al position without restrictions with the gear facing up or down in the pipelines In case of valves with larger nominal diameters a special design of the valve must be selected due to the load of the...

Page 12: ...e it is connected to are aligned and level with each other Welding works on the pipeline must be performed be fore the valves are installed to prevent damage to the seals and the corrosion protection...

Page 13: ...to be observed and the external source of energy must be switched off and isolated Special care needs to be taken in case of hot surfaces Touching hot surfaces may result in burns Even when the de vic...

Page 14: ...G EKN Butterfly Valve with VAG HYsec hydraulic brake and lift unit 7 1 General safety instructions Prior to the performance of inspection and mainte nance work on the valve or its assemblies shut off...

Page 15: ...M and B Design and sub assemblies VAG Operation and Maintenance Instructions 15 A A B B C C D D E E F F Fuer diese Unterlagen behalten wir uns alle Rechte auch fuer den Fall der Patenterteilung und de...

Page 16: ...ofile seal 3 emerges from the body Unfasten the retaining ring screws 5 1 Remove retaining ring 1 and sealing ring 3 Clean the disk 2 in the sealing zone Check the seat ring in the body for damage or...

Page 17: ...es of retaining ring screws Picture 23 Tightening torques of retaining ring screws Bearing flange fixing screws Table 2 Tightening torques of bearing flange fixing screws Picture 24 Anzugsmomente Lage...

Page 18: ...n matter Gear blocked Undo block No electrical connection of elec tric actuator Establish electrical connection Unfavourable flow and impair ment of movement Change installation position Leaks in the...

Page 19: ...arl Reuther Str 1 68305 Mannheim Germany Phone 49 621 749 0 Fax 49 621 749 2153 info vag group com http www vag group com Service Our service hotline can be reached 24 7 world wide In case of emergenc...

Reviews: