background image

VAG Installation and Operating Instructions • 3

Bridge

Picture 1: Transport position of the EROX

®

plus

 Penstock

1  General

1.1  Safety

These Installation and Operation Instructions must be observed 

and applied at all times along with the general “VAG Installation 

and Operation Instructions for Valves” (see www.vag-group.com/

Category: Installation and Operating Instructions). 

Arbitrary alterations of this product and the parts supplied with it 

are not allowed. VAG does not assume any warranty or liability for 

consequential damage arising from non-compliance with these 

instructions. When using this valve, the generally acknowledged 

rules of technology have to be observed (e.g. DIN standards, 

DVGW guidelines, VDI directives, etc.). The Penstock must only 

be installed by qualified, specially trained staff. For further techni-

cal information such as dimensions, materials or applications, 

please refer to the respective documentation (KAT-A 2452).

VAG valves are designed and manufactured to the state of the art 

and their safety of operation is ensured in general. However, 

valves may be potentially dangerous if they are operated impro-

perly or are not applied for the intended use.

Everyone dealing with the assembly, disassembly, operation, 

maintenance and repair of the Penstock must have read and un-

derstood the complete Operating and Maintenance Instructions 

(Accident Prevention Regulations, VBG 1 §14 ff [Regulations is-

sued by the Trade Associations].

The pressure in the pipeline section must be relieved and hazards 

must be eliminated before protective devices are removed and/or 

work is performed on penstocks. Unauthorised, unintentional and 

unexpected actuation as well as any hazardous movements 

caused by stored energy (pressurised air, water under pressure) 

must be prevented.

For equipment for which monitoring is mandatory, the relevant 

laws and regulations such as the Industrial Code, Accident Pre-

vention Regulations, Boiler Inspection Regulations, AD Data 

Sheets (AD = Boiler Study Group) etc. must be complied with. In 

addition to this, local accident prevention regulations must be 

complied with.

For customised models of the VAG EROX

®

plus

 Penstock, please 

read the order-related instructions which may be included sepa-

rately and/or are included in the order documentation.

Arbitrary alterations of this product, the parts and accessories 

supplied with it are not allowed. VAG does not assume any liabili-

ty for any hazards and damage resulting from the improper use of 

the product and from non-compliance with the instructions con-

tained in this document. 

1.2  Proper use

The VAG EROX

®

plus

 Penstock is a shut-off and modulating 

 

valve for use in wastewater systems.

Its standard version is suitable for sealing pipelines and openings 

in constructions (depending on the nominal diameter) up to a 

pressure of 10 m water column (1.0 bar) and for modulating the 

flow rate. The pressure-rate is valid for both direction.

For the respective technical application ranges (e.g. operating 

pressure, medium, temperature) please refer to the product-rela-

ted documentation (KAT-A 2452). 

Any deviating operating conditions and applications require the 

manufacturer‘s prior written consent!

These Installation and Operation Instructions contain important 

information on the safe and reliable operation of the VAG 

®

plus 

Penstock.

Compliance with these Installation and Operation Instructions 

helps:
•  to prevent hazards,
•  to reduce repair costs and down-times of the Penstock and/or 

the entire equipment,

•  to improve the operational safety and useful life of the equip-

ment. 

1.3  Identification

According to DIN EN 19 all valves bear an identification label spe-

cifying the nominal diameter (DN), nominal pressure (PN), body 

material and the manufacturer’s logo.

A rating plate is attached to the body and contains at least the fol-

lowing information:

VAG  

Manufacturer’s name

DN  

Nominal diameter of the valve

PN  

Nominal pressure of the valve

   

Serial number of the valve and Date of manufacture

2  Transport and storage

2.1  Transport

For transportation to its installation site, the Penstock must be pa-

cked in stable packaging material suitable for the size of the Pen-

stock. The container also needs to ensure that the Penstock is 

protected against weather influences and damage. When the 

Penstock is transported over long distances (e.g. overseas) and 

exposed to special climatic conditions, it needs to be protected 

by sealing it in plastic wrapping and adding a desiccant.

Any assemblies must be protected against damage by external 

influences during transport and storage.

The VAG EROX

®

plus

 Penstock must be transported lying flat on 

its rear side and in almost closed position (cf. Picture 1). Special 

varieties and Penstocks in nominal sizes which due to their overall 

size cannot be transported in a lying position will be delivered in a 

special transport rack. 

When actuators are mounted to the bridge of the Penstock, safe 

bearings for the actuators need to be provided to prevent the 

joints from being exposed to shunt loads. 

For transport purposes and also to support assembly, lifting de-

vices such as cables and belts must always only be attached to 

the bridge of Penstock (see Picture 1). The actuator, which may 

have been assembled, is not suitable for this purpose. The length 

Summary of Contents for EROX plus Penstock

Page 1: ...KAT 2452 Edition4 01 04 2019 VAG EROX plus Penstock Installation and Operating Instructions...

Page 2: ...alve 5 4 2 1 Fixing the VAG EROX plus Penstock to the structure with anchor bolts 5 4 2 2 Assembly of the VAG EROX plus Penstock Control distance measure of slide plate 7 4 2 3 Channel mounting 7 4 3...

Page 3: ...ions con tained in this document 1 2 Proper use The VAG EROX plus Penstock is a shut off and modulating valve for use in wastewater systems Its standard version is suitable for sealing pipelines and o...

Page 4: ...for flange connection F with smooth surfaced bottom seal G The VAG EROX plus Penstock is available in two basic versi ons Standard version EROX plus Picture 2 with closed frame com pact valve ready fo...

Page 5: ...r the following fluids Water Raw water and cooling water a Locking system b Patented VAG sliding wedge system d Bottom seal Picture 5 EROX plus special technical features c Profildichtung a b d c Muni...

Page 6: ...al which seals the penstock against the wall must rest completely on the even wall surface At the beginning of its assembly the VAG EROX plus Penstock is opened completely Place the penstock gate in f...

Page 7: ...sem bly the flange adapter on the slide side serves as a bearing sur face for the wall seal of the VAG EROX plus slide valve Picture 8 Slide the spindle slide with the holder holes over the threaded b...

Page 8: ...sliding elements and sliding wedges as well as the wall seal must be thoroughly cleaned to re move all dirt particles VAG does not assume any liability or war ranty for consequential damage caused by...

Page 9: ...ctuators 6 1 General Directly mounted actuators drives or VAG extension spindles in many different types are available for the VAG EROX plus Pen stock Actuators mounted directly to the penstock bridge...

Page 10: ...tions required they need to attend a training course This training course can e g be held by VAG Service employees Upon the customer s request the penstock can be assembled by VAG s Technical Service...

Page 11: ...lectric actuator Check the torque adjustment of the electric actuator and readjust it if required according to the manufacturer s instructions Penstock does not seal Penstock not completely closed Clo...

Reviews: