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VAG Installation and Operating Instructions • 6

Table 3: Drill hole and anchor bolt size

1. Drill the drill hole
2. Clean the bore hole with a 

brush and blow out the dust
3. Insert the cartridge
4. Insert anchor rod with 

rotary movement
Excess adhesive swells 

from the bore hole
5. Attention! Remo-

ve swollen adhesive!
5. Observe the curing time!

6. Install the penstock. Ob-

serve the tightening torque!

Before exposing the Penstock 

to any loads, the setting time 

of the adhesive must have 

expired. 

If the Penstock is anchored to 

a humid surface, the setting 

times must be doubled!

Picture 6: Proper handling of chemical anchors

Montage

N

m

T

inst

+20 ∞C

20 min.

90∞

1.

2.

3.

4.

5.

6.

 

Nominal 

diameter

Drill hole 

diameter

Number of drill 

holes

Deep of drill 

holes

Anchor bold size

max. tightening 

torque

400x400

 Ø 14,5 mm

4

110 mm

M12x160/97 mm

40 Nm

500x500

 Ø 14,5 mm

8

110 mm

M12x160/97 mm

40 Nm

600x600

 Ø 14,5 mm

8

110 mm

M12x160/97 mm

40 Nm

700x700

  Ø 17 mm

10

125 mm

M16x190/95mm

60 Nm

800x800

Ø 17 mm

10

125 mm

M16x190/95mm

60 Nm

900x900

 Ø 17 mm

12

125 mm

M16x190/95mm

60 Nm

1000x1000

 Ø 17 mm

12

125 mm

M16x190/95mm

60 Nm

1200x1200

 Ø 17 mm

14

125 mm

M16x190/95mm

60 Nm

size

borehole 

diameter

borehole 

number

borehole 

depth

anchor size

max. torque 

moment

borehole 

diameter

borehole 

number

borehole 

depth

anchor size

max. torque 

moment

1300x1300

Ø 18 mm

10

175 mm

M16x220/160 

60 Nm

18 mm

5

125 mm

M16x190/95mm

60 Nm

1400x1400

Ø 18 mm

10

175 mm

M16x220/160 

60 Nm

18 mm

5

125 mm

M16x190/95mm

60 Nm

1500x1500

Ø 18 mm

10

175 mm

M16x220/160 

60 Nm

18 mm

7

125 mm

M16x190/95mm

60 Nm

1600x1600

Ø 18 mm

12

175 mm

M16x220/160 

60 Nm

18 mm

7

125 mm

M16x190/95mm

60 Nm

1700x1700

Ø 18 mm

12

175 mm

M16x220/160 

60 Nm

18 mm

7

125 mm

M16x190/95mm

60 Nm

1800x1800

Ø 18 mm

14

175 mm

M16x220/160 

60 Nm

18 mm

9

125 mm

M16x190/95mm

60 Nm

The VAG EROX

®

plus

 Penstock is now tightened evenly and crosswise on the building wall until the holders just rest against 

the building wall. Thus, the wall seal of the slider is optimally biased to the building wall. It is essential to wait for the prescri-

bed hardening time of the chemical compound anchors before full load of the VAG EROX

®

plus

 Penstock.

width of the VAG EROX

®

plus

 Penstock. The profiled seal which 

seals the penstock against the wall must rest completely on the 

even wall surface.

At the beginning of its assembly the VAG EROX

®

plus

 Penstock is 

opened completely. Place the penstock gate in front of the ope-

ning in the structure so that the opening is completely centred in 

the clear opening of the penstock. In this installation position, the 

construction of the penstock ensures that the minimum distance 

to the wall is observed when you drill the anchoring holes for the 

chemical anchors.

The VAG EROX

®

plus

 Penstock is now aligned with a level and 

then fixed with e.g. with stays. The profiled seal which seals the 

penstock against the wall must rest completely on the even wall 

surface of the structure.

The VAG EROX

®

plus

 Penstock may now be used as a drilling 

template. With a suitable drill (for the size of the drill hole see Pic-

ture 4) the holes for the anchor bolts are drilled through the holes 

of the attachment claws. Afterwards the holes must be blown 

out. Any loose drilling dust remaining in the holes will affect the 

bonding strength of the chemical reaction holes.

Any incorrect drilled holes must be properly closed before the 

Penstock is attached. This prevents the steel reinforcement of the 

concrete exposed by drilling from carrying corrosion into the 

structure.

Anchor bolts (chemical reaction anchors) must be installed accor-

ding to the instruction of the suppliers of the chemical reaction 

anchors. Please only use the attachment material included in the 

scope of supply (see Figure 7) observe the instructions provided 

on the proper handling of chemical anchors (Picture 8).

After the setting time unfasten the VAG EROX

®

plus

 Penstock to 

remove any excess synthetic mortar which may have emerged 

from the holes with a screw driver or chisel. Any excess adhesive 

that remains outside the holes prevents the correct seating of the 

penstock wall seal on the structure and thus affects the sealing 

effect.

Now the VAG EROX

®

plus

 Penstock is fastened evenly to the sur-

face of the structure and the bolts are fastened cross-wise to the 

wall of the structure until the retainers rest evenly on the surface 

of the wall. This ensures that the wall seal of the penstock is opti-

mally pre-tensioned on the wall surface. Before full load is applied 

to the VAG EROX

®

plus

 Penstock, the prescribed setting time of 

the chemical reaction anchor bolts must have expired.

Summary of Contents for EROX plus Penstock

Page 1: ...KAT 2452 Edition4 01 04 2019 VAG EROX plus Penstock Installation and Operating Instructions...

Page 2: ...alve 5 4 2 1 Fixing the VAG EROX plus Penstock to the structure with anchor bolts 5 4 2 2 Assembly of the VAG EROX plus Penstock Control distance measure of slide plate 7 4 2 3 Channel mounting 7 4 3...

Page 3: ...ions con tained in this document 1 2 Proper use The VAG EROX plus Penstock is a shut off and modulating valve for use in wastewater systems Its standard version is suitable for sealing pipelines and o...

Page 4: ...for flange connection F with smooth surfaced bottom seal G The VAG EROX plus Penstock is available in two basic versi ons Standard version EROX plus Picture 2 with closed frame com pact valve ready fo...

Page 5: ...r the following fluids Water Raw water and cooling water a Locking system b Patented VAG sliding wedge system d Bottom seal Picture 5 EROX plus special technical features c Profildichtung a b d c Muni...

Page 6: ...al which seals the penstock against the wall must rest completely on the even wall surface At the beginning of its assembly the VAG EROX plus Penstock is opened completely Place the penstock gate in f...

Page 7: ...sem bly the flange adapter on the slide side serves as a bearing sur face for the wall seal of the VAG EROX plus slide valve Picture 8 Slide the spindle slide with the holder holes over the threaded b...

Page 8: ...sliding elements and sliding wedges as well as the wall seal must be thoroughly cleaned to re move all dirt particles VAG does not assume any liability or war ranty for consequential damage caused by...

Page 9: ...ctuators 6 1 General Directly mounted actuators drives or VAG extension spindles in many different types are available for the VAG EROX plus Pen stock Actuators mounted directly to the penstock bridge...

Page 10: ...tions required they need to attend a training course This training course can e g be held by VAG Service employees Upon the customer s request the penstock can be assembled by VAG s Technical Service...

Page 11: ...lectric actuator Check the torque adjustment of the electric actuator and readjust it if required according to the manufacturer s instructions Penstock does not seal Penstock not completely closed Clo...

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