Vahle SMGM-BCC System Manual Download

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TABLE OF CONTENTS

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Abbreviations

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General

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3.1

About these instructions

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3.2

Symbols

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3.3

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3.4

Disclaimer

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3.5

Customer service

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3.6

Warranty

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3.6.1

Warranty terms and conditions

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Safety instructions

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4.1

Safety

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4.2

Intended use

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4.3

General risks

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4.3.1

Danger from electrical energy

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4.4

Responsibilities of the operating company

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4.5

Personnel requirements

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4.5.1

Qualifications

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4.6

Personal protective equipment

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4.7

Safety devices

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4.8

Behavior during emergencies

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4.9

Signage

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SMGM technical data

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SMGM modules

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6.1

Application and use

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6.2

Dimensions

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6.3

Connections and displays

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6.3.1

SMGM modules: Dark-blue front

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6.3.2

BCC/SMGM modules: Gray front

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6.4

Module connections

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6.4.1

Connection: X1 - Supply voltage

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6.4.2

Connection: X2 - RS485 interface

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6.4.3

Connection: X3/X4 - Ethernet port 1/2

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6.4.4

Connection: ANT1/ANT2 - SMGM interface 1/2

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6.5

LED status displays

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6.5.1

LEDs: POWER, SYSTEM, SMG

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6.5.2

LEDs: IO 1, IO 2, BUS

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6.5.3

LEDs: ETH 1, ETH 2

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6.5.4

LEDs: ANT 1, ANT 2

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6.6

Overview: SMGM modules

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6.7

Modules: SMGM-DCS system

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6.7.1

Stationary module: SMGM-SI-2

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6.7.2

Mobile module: BCC/SMGM-PN

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Summary of Contents for SMGM-BCC

Page 1: ...ORIGINAL OPERATING INSTRUCTIONS SMGM BCC DCS BCC DCS SYSTEM SYSTEM MANUAL DE V 1 17 DCL 031...

Page 2: ...ety devices 19 4 8 Behavior during emergencies 20 4 9 Signage 21 5 SMGM technical data 22 6 SMGM modules 26 6 1 Application and use 26 6 2 Dimensions 27 6 3 Connections and displays 28 6 3 1 SMGM modu...

Page 3: ...m CAN bus wiring 62 8 SMGM system 63 8 1 General system description SMGM 63 8 2 Network topologies 64 8 3 Bandwidth schemes SMGM 65 8 3 1 General 65 8 3 2 Distribution 66 8 3 3 Graphic representation...

Page 4: ...les 124 12 2 4 Functions 126 12 2 5 Data modules 127 13 SMGM commissioning service diagnostics 130 13 1 Assembly Installation 130 13 1 1 Mechanical installation 130 13 1 2 Electrical installation 131...

Page 5: ...TABLE OF CONTENTS 3 16 2 Disposal 152 17 Declaration 154 17 1 Declaration of conformity 154 18 Repair note 155 Index 156...

Page 6: ...devices at 16ms 1 0 08 2015 Release without diagnostics interface Adaption PROFINET I O di agnostics 1 1 09 2015 Adaptations PROFINET I O diagnostics frame 1 2 11 2015 Description PROFINET I O diagnos...

Page 7: ...corrected 1 08 04 2019 New chapter Travel Speed 1 09 04 2019 Chapter SMGM Monitoring added 1 10 05 2019 Information about segment change improved 1 11 07 2019 Chapter SMGM SC device configuration adde...

Page 8: ...on Base OID Object identifier PV Profile connector PN PROFINET RHI Bending radius horizontal internal RHA Bending radius horizontal external RV Bending radius vertical SMGM Slotted Microwave Guide Min...

Page 9: ...personnel in the immediate vicinity The basic requirement for safe working is compliance with all specified safety instructions and instructions This documentation does not give instructions for opera...

Page 10: ...ricity that will result in death or serious injury unless avoided The actions to prevent the hazard are identified here WARNING The source of the hazard is described here This combination of a symbol...

Page 11: ...bination of a symbol and a signal word indicates a reference to another place in this text or in a different document The places in the text or references to other documents are identified here TIPS A...

Page 12: ...r damages resulting from Failure to observe the technical documentation Uses other than the intended use Use by personnel without the required training Unauthorized modifications or technical changes...

Page 13: ...nges modifications or accessories Changes or modifications to the delivered product require the permission of the man ufacturer Genuine spare parts and manufacturer approved accessories provide safe t...

Page 14: ...fety aspects relating to the protection of personnel as well as the safe use and fault free operation Other task specific safety instructions can be found in the sections on the individual phases of t...

Page 15: ...due to damages based on non intended use are excluded The intended use includes the adherence to the information in these instructions Any other use alteration or other changes that exceed the intende...

Page 16: ...instructions to reduce the risk of injuries or dam age to property and equipment and to avoid dangerous situations Do not change or modify the system inappropriately WARNING Risk of death from imprope...

Page 17: ...e of voltage must be checked with a voltage tester immediately before and after use Grounding and short circuiting Parts on which work will be performed at the work place must first be grounded and th...

Page 18: ...em Over the entire time the owner has to verify that the instructions drafted by him for the operation of the system conform to the current state of applicable regulations and adapt the instructions a...

Page 19: ...ask Electrically qualified person see VDE 0105 100 Due to their professional training knowledge experience and knowledge of the relevant standards and regu lations professional electricians are able t...

Page 20: ...gainst flying particles and liquid sprays Helmet Helmets protect against falling or flying parts and materials Gloves Gloves protect hands against chafing and abrasion cuts and punctures as well as ag...

Page 21: ...y work verify that all safety devices are functional and in stalled properly Never disable or override safety devices In addition to locally applicable safety regulations the following safety instruct...

Page 22: ...ions Have first aid equipment first aid kit blankets etc and fire extinguisher ready Maintain free access for emergency services vehicles Conduct in case of accident Secure site of accident and call f...

Page 23: ...ant components are not live or under voltage and that there is no unauthorized approximation WARNING Danger from illegible signs Over time labels and signs can get dirty or can become unreadable in ot...

Page 24: ...les and functions Type function From hardware version From software version SMGM system 1 00 1 0 0 40MHz support 150Mbit eRTG 1 00 1 1 0 SMG ServiceTool new features SMGM SC PN support 1 00 1 2 0 SMG...

Page 25: ...tions Interference resistance EN61000 6 2 2019 Immunity for industrial environments Radiated interference EN61000 6 4 2020 Emission standard for industrial environ ments General information MTBF 34460...

Page 26: ...cou pler Port2 ANT2 SMG Interface2 for switch segment or mo bile coupler Segment length Depending on the number of couplers and HF cables used Communication cycle 16 ms Standard LITE ADV 3 partici pan...

Page 27: ...EN 55022 Class A Therefore the system is classified in accordance with EN 55032 Class A industry as information technology equipment and not as a ra dio device Based on the high emission distance and...

Page 28: ...sys tems The system is especially designed for the special requirements of the rail based automation technology e g EMS and push skid and the timing requirements of the IEN protocols PROFINET and PROF...

Page 29: ...1 Dimensions apply for all SMGM modules mm CAUTION Danger from improper fastening Injuries malfunctions The module has to be fastened to the four mounting brackets Make sure that the mounting cannot b...

Page 30: ...rt 1 M12 D coded 4 pole bushing X4 Ethernet Port 2 M12 D coded 4 pole bushing ANT1 SMGM coupler Connection 1 QLS bushing ANT2 SMGM coupler Connection 2 QLS bushing Item Function Description POWER Supp...

Page 31: ...pin bushing X4 Ethernet Port 2 M12 D coded 4 pin bushing ANT1 SMGM coupler connection 1 QLS bushing ANT2 SMGM coupler connection 2 QLS bushing Position Function Description POWER Supply voltage 24 VD...

Page 32: ...GM Fig 6 4 Connection X1 Type Description Connection X1 M12 A coded 8 pole pin Plug cycles 100 Contact AU gold Rated current 2A Pin Function Note 1 Ub Supply voltage 24VDC 2 n c Not connected 3 GND Su...

Page 33: ...ENDATIONS Information on the RS485 interface The RS485 interface can only be used in combination with the VAHLE DCS control fam ily The 24 VDC supply of the X2 connection is fuse protected internally...

Page 34: ...rface for connection with an Ethernet network Data Connection X3 X4 Fig 6 6 Connections X3 X4 Type Description Connection X3 X4 M12 D coded 4 pin socket Mating cycles 100 Contact AU gold Pin Function...

Page 35: ...functions as well as violation of EMC reg ulations SMGM modules may only be operated in conjunction with the SMGM X profile and mobile couplers Connecting non SMGM devices to the antenna connections A...

Page 36: ...em status display LED SMG SMG interface status display LED color condition Type Description Off No 24 V supply Green Duration 24 V supply OK LED color condition Type Description Off System is not runn...

Page 37: ...ement the LED display is updated The IO 1 display is only active for the SMGM SC system controller The display is generally off for the other mod ules LED IO 2 System CAN bus status display The LED on...

Page 38: ...ot function in all other module types LED color condition Type Description Off Offline no connection to the IO controller no supply Green Flashing Online RUN connection to IO controller IO controller...

Page 39: ...C gray and LITE light blue LED ETH1 ETH2 Ethernet port 1 2 status display The two LEDs each show the status of the corresponding connection ETH 1 X4 or ETH2 X3 The following table applies to both LEDs...

Page 40: ...s different The description of the displays is shown in the following two tables LED ANT1 ANT2 SMG interface 1 2 status display Stationary module segment interface The following table shows the LED st...

Page 41: ...tive coupler or stationary module seg ment interface Red Flashing More than 4 participants LITE system 15 participants standard system n configured participants default setting 2 Advanced system 2 par...

Page 42: ...niversal replacement unit As the only interface it can accept the configuration of every other interface Designation Description Ident no SMGM SI 2 Segment interface 2 segments 15 partici pants 100110...

Page 43: ...ort1 Ethernet interface 1 ANT1 SMG coupler interface 1 ANT2 SMG coupler interface 2 Parameter Description Number of segments that can be supplied 2 Number of device interfaces 2 x 15 Communication cyc...

Page 44: ...m CAN bus connection X2 RS485 interface Connection APOS optic reading head X3 Ethernet Port2 Ethernet interface 2 X4 Ethernet Port1 Not used ANT1 SMGM coupler interface 1 ANT2 SMGM coupler interface 2...

Page 45: ...Connections Description X1 Logics supply 24VDC 10 500mA X3 Ethernet Port2 Ethernet interface 2 X4 Ethernet Port1 Ethernet interface 1 ANT1 SMGM coupler interface 1 ANT2 Not active terminate with HF re...

Page 46: ...nterface 2 X4 Ethernet Port1 Ethernet interface 1 ANT1 SMGM X coupler interface 1 ANT2 SMGM X coupler interface 2 Parameters depending on the SD card configuration Number of segments that can be suppl...

Page 47: ...dule except in the case of the SMGM RU the module will not accept the configuration on the SD card when the module is booted The module keeps its original configuration If an SMGM module has to be rep...

Page 48: ...d screw it tight TX08 screwdriver Turn on 24 V DC supply of SMGM module The SMGM module boots and adopts the data from the SD card Fig 6 12 SD card replacement TIPS AND RECOMMENDATIONS Information on...

Page 49: ...ation on labelling the SMGM RU If the SMGM RU is used the designation is on the type plate For easier identification it is recommended to put a label on the front It should be easy to see that it is a...

Page 50: ...customer service see section 3 5 Customer service The following information is required to guarantee fast repair Customer name address Designation of the system in which the module is installed Name...

Page 51: ...e MAC addresses of the module Address Assignment Description MAC1 Chassis MAC address MAC1 address is displayed in the SMG ServiceTool This address is also needed for additional settings TIA portal et...

Page 52: ...le for its entire service life ITE M Value Note A Manufacturer and address B Type Module designation see SMGM module overview C Mat No Material number order number 8 figure D Input Supply of the modul...

Page 53: ...iring of the SMGM modules is explained below Here the wiring for communications is subdivided into the following levels Ethernet wiring Switch stationary SMGM module mobile SMGM module components HF w...

Page 54: ...vice for detailed dimensions of the coaxial cable lengths for the connection of the SMGM ANT1 ANT2 interfaces Adhere to the routing information assembly instructions in the SMGM installation manual Pr...

Page 55: ...following modules all systems SMGM SI 1 SMGM SI 2 ANT2 connection not used SMGM SC SMGM RU with corresponding configuration Fig 7 1 HF wiring stationary 500mm terminated Position Designation Descript...

Page 56: ...uration Fig 7 2 HF wiring stationary VL terminated Position Designation Description 1 SMGM VL 500 QLS QLS RG316D SMGM connection line Length xxxx zzzz 500mm Plug Type 1 QLS plug straight Plug Type 2 N...

Page 57: ...the following modules all systems SMGM SI 2 SMGM RU with corresponding configuration Fig 7 3 HF wiring stationary 500mm t500mm Position Designation Description 1 SMGM VL 500 QLS QLS RG316D SMGM connec...

Page 58: ...pective installation manuals SMGM SMGX Mobile SMGM module on mobile coupler 500mm terminating resistor Illustration and description apply to the following modules all systems SMGM rail SMGM DI ST1 SMG...

Page 59: ...straight Cable type RG316D flexible 2 SMGM VL yyyy NB NB Ecoflex15 SMGM connection line Lengths yyyy 1000mm 1500mm 2000mm 2500mm 3000mm 4000mm 5000mm 7000mm Plug Type 1 N socket straight Plug Type 2 N...

Page 60: ...L 500 QLS90 QLS RG316D 500 10009405 SMGM VL 1000 QLS90 QLS RG316D 1000 10009406 SMGM VL 1500 QLS90 QLS RG316D 1500 10011834 SMGM VL 2000 QLS90 QLS RG316D 2000 10009407 SMGM VL 2500 QLS90 QLS RG316D 25...

Page 61: ...n ment with its numerous interference effects The segment lengths are calculated based on the attenuation values and the lengths of the VAHLE HF cables along with the number of participants in the seg...

Page 62: ...eration The cable must not be kinked For the bending radii refer to the technical data sheet Designation Length mm Ident No SMGM VL 1000 NB NB Ecoflex15 1000 10011174 SMGM VL 1500 NB NB Ecoflex15 1500...

Page 63: ...have to be connected to a coupler stationary or mobile or terminated with an HF resistor In the case of modules where only one HF connection is used e g SMGM SI 1 the HF resistor is already mounted o...

Page 64: ...represented by the following listed cables Additional lengths on inquiry Designation Description Ident no Cable DCS BCC 0 5m Cable length 0 5 m 10012475 Cable DCS BCC 1 0 m Cable length 1 0m 10012307...

Page 65: ...ans that an individual participant never has the full bandwidth available During a segment change the communication with the mobile participant will be transferred from one SMGM SI module to the next...

Page 66: ...lengths for the respective devices see section 5 SMGM technical data Switch latency period Superfluous daisy chaining 1 lead to higher latency The SMGM SI modules must al ways be connected on the hig...

Page 67: ...s shown below Data exchange is shown in the principle diagram Bandwidth scheme see chapter 8 3 3 Graphic represen tation carried out cyclically A cycle lasts 16ms 8ms ADV modules and is defined as fol...

Page 68: ...on is when splitting with the Track Change Adapter Kit SMGM TC only SMGM system However the maxi mum number of participants segment does not increase The distribution in the cycle is shown as seen fro...

Page 69: ...articipant and data receipt from each participant 3 Send and receipt blocks Distinction between the cycles in the two blocks sending and receiving 4 Cycle timeline 63 cycles are transferred per second...

Page 70: ...t change Store and Forward method To minimize the operational disturbances caused by the delays the sum of each indi vidual delay in the data transmission from the system supplied by the SMGM the foll...

Page 71: ...When structuring the SMGM system as shown in the figure the data traffic is highest on Switch 1 Here all the frames coming from the system are transfered to the PLC To ensure the stability of the PRO...

Page 72: ...DC drag chain capable 3 Ethernet cable drag chain capable 4 Lift The SMGM SI segment interface is attached to the mobile lifter segment The 24 VDC supply and the Ethernet interface is connected throug...

Page 73: ...YSTEM 71 8 5 2 Switch concept Basic concept Fig 8 6 Basic switch concept 1 Switch 2 VAHLE SMGM coax cable 3 Supply voltage 24VDC drag chain capable 4 Ethernet cable drag chain capable 5 Long switch se...

Page 74: ...stalled without an SMGM SI TIPS AND RECOMMENDATIONS Information on the SMGM coupler distance If the SMGM coupler distance undershoots the specification this can result in a com munication interruption...

Page 75: ...h max 7000mm The cable lengths for the Track Change Adapter are influenced by the distances of the stationary SMGM mod ule and the rail segments To design please contact customer service at the compan...

Page 76: ...standard situation two long segments 1 Area without data communication 2 3 2 Transition area of the SMGM rails 3 Air gap xLs 4 Direction of travel D Coupling distance of Coupler 1 to Coupler 2 lS Segm...

Page 77: ...he section A switch follows Fig 8 9 SMGM system with a short segment 1 Area without data communication 2 3 2 Transition area of the SMGM rails 3 Air gap xLs 4 Direction of travel D1 Coupling distance...

Page 78: ...ommunication 2 3 2 Transition area of the SMGM rails 3 Air gap xLs 4 Direction of travel D1 Coupling distance of Coupler 1 to Coupler 2 Situation 1 D2 Coupling distance of Coupler 1 to Coupler 2 Situa...

Page 79: ...of travel D Coupling distance of Coupler 1 to Coupler 2 Situation 2 TIPS AND RECOMMENDATIONS Information on the static case standard In the static case no movement the distance of the mobile couplers...

Page 80: ...mum clearance distance of the couplers Fig 8 12 Chart Coupler distance dynamic factor D Minimum distance of the couplers to each other in mm v Movement speed of the mobile participants coupler speed i...

Page 81: ...uation exists when several segments are connected to transition pieces The maximum travel speed is included in such a system 180 m min Fig 8 13 Segmented system with maximum speed 180 m min 1 Are with...

Page 82: ...ncluded in such a system 240 m min Fig 8 14 Non segmented system with maximum speed 240 m min K1 Mobile coupler NOTICE Increased wear on the couplers Faster reach the wear limit If a speed of more tha...

Page 83: ...nt length The coaxial cable lengths must be included when calculating the segment lengths when using the SMGM SI 2 The maximum segment length can be achieved with the installation of the SMGM SI 2 int...

Page 84: ...t The maximum segment length must be mechanically smaller than 15 x vehicle lengths Segment length A 15 x vehicle length B C Sub segment length B C The stationary coupler defines the sub segment lengt...

Page 85: ...units 500 mm RG316D mobile coaxial cable SMGM DI ST2 to mobile coupler Best case segment lengths SMGM SI 1 center feed Max segment length 180m Segment key data 15 units SMGM DI ST2 30 units mobile cou...

Page 86: ...egment 1 Segment length for max one mobile participant SMGM DI or BCC SMGM 2 PROFINET IO PLC switch level TIPS AND RECOMMENDATIONS Information on configuring the diagnosis segment The diagnosis segmen...

Page 87: ...other port mirror port Traffic on the original port is not affected Mirrored data can be used to determine which data are running through the SMGM X system The mirror port function can be set using th...

Page 88: ...packet priority assignment can be based on the following features ITEM Queue Priority 1 RT Real Time 1 Highest priority 2 VO Voice 2 3 VI Video 3 4 BE Best Effort 4 5 BK Background 5 Lowest priority...

Page 89: ...case and the respective option must be set explicitly in the configuration This is possible from ServiceTool v1 9 0 Own protocols Up to two UDPv4 and up to two TCPv4 protocols can be freely prioritize...

Page 90: ...7 0 SMG system 10 2 Supported MIBs The MIBs listed below are fully or at least partially supported by the SMGM system SNMPv2 MIB DISMAN EVENT MIB IF MIB RFC1213 MIB IP FORWARD MIB IP MIB TCP MIB UDP M...

Page 91: ...B is divided into the following subgroups OID Name Description 1 3 6 1 4 1 53343 3 1 1 1 smgSystemInfo General system information 1 3 6 1 4 1 53343 3 1 1 2 smgSystemStatus System status information 1...

Page 92: ...1 smgSystemType System type e g DI2 smgSystemInfo 2 smgHostName System name generated z B DI2 00006 smgSystemInfo 3 smgDeviceName Device name defined by the user smgSystemInfo 4 smgSerialNumber Devic...

Page 93: ...perature in milli celsius smgSystemStatus 2 2 smgDeviceTempStatus Device temperature status 0 unknown 1 OK 2 too low 3 too high smgSystemStatus 3 1 smgCPUTempValue CPU temperature in milli celsius smg...

Page 94: ...ded values are broken down into the individual transmission priority levels Background BK Best effort BE Video VI Voice VO Real time RT Beacon BC Statistics are determined for three different time int...

Page 95: ...mg0StatsBitrate5 Transfer rate of the last 5 second interval smg0Stats 8 smg0StatsBitrate60 Transfer rate of the last 60 second interval smg0Stats 9 smg0StatsBitrate900 Transfer rate of the last 900 s...

Page 96: ...mg0StatsBytes5Total Total number of bytes transferred smg0StatsBytes5 3 smg0StatsBytes5Bc Number of bytes transferred for Beacon data smg0StatsBytes5 4 smg0StatsBytes5Rt Number of bytes transferred fo...

Page 97: ...es that arrived late smg0Stats1 3 smg0Stats1CycleSkipped Number of skipped cycles smg0Stats1 4 smg0Stats1SeqLossCount Number of sequence events lost smg0Stats1 5 smg0Stats1DataLoss Number of data pack...

Page 98: ...SMGM MONITORING 96 10 3 4 Connection information The connection information includes the status as well as the reception level RSSI of the respective coupler...

Page 99: ...RING 97 10 3 4 1 Connection information groups OID Name Description smgLinkStatus 1 smgLink1Status Connection information for coupler ANT 1 smgLinkStatus 2 smgLink2Status Connection information for co...

Page 100: ...smgLink1Status 1 smgLink1State Returns the connection status of the coupler ANT 1 Possible values of the connection status 0 deactivated Coupler is deactivated 1 idle Coupler is ready but has no conne...

Page 101: ...ld bus of the stationary side such as PROFINET PROFIsafe etc is also available on the mobile side The SMGM system is however specifically designed for applications with PROFINET and PROFIsafe The basi...

Page 102: ...minimum possible PROFINET IO PROFIsafe cycle is 16 ms 8 ms advanced modules TIPS AND RECOMMENDATIONS Information about S7 connections S7 connections should be avoided when creating the application be...

Page 103: ...ently 16 ms 8 ms Advanced modules with two mobile participants Recommended PROFINET IO controller setting with a maximum of 3 PROFINET IO DE VICES behind a mobile SMGM module Cycle time 16 ms 8 ms Adv...

Page 104: ...Isafe setting When using PROFIsafe it is mandatory to set the FTIME for the communication to 320 ms The value of 320 ms mentioned above is the safety monitoring time on a system with segment change ro...

Page 105: ...SMGM FIELDBUS TYPES 103 11 1 2 OSI 7 layer model PROFINET SMGM Fig 11 3 OSI 7 layer model PROFINET SMGM X In the OSI 7 layer model SMGM X represents a pure Layer 2 data link component...

Page 106: ...m as well as an individual mobile system on the so called diagnostics segment is possible with the above The prerequisite is the use of an SMGM SC module Fig 11 4 SMGM SC as PROFINET IO device TIPS AN...

Page 107: ...e identification of the following error types System errors failure internal errors etc of the system modules SMGM SI SMGM DI BCC SMGM Monitoring the HF communication error warning OK Reporting critic...

Page 108: ...One or more system errors component loss limit values exceeded communication malfunctions module mal functions occurred in the SMGM system for detailed information see Event log code data Ready The SM...

Page 109: ...A diagnosis should be active for at least 1 second The diagnosis will be exited by setting the bit to FALSE Only now are the re sults available in the respective PROFINET modules Acknowledge The ackno...

Page 110: ...vent 2 Event log time stamp 4 Word input Time stamp of the event 3 Event log device id 4 Bytes input The last four digits of the SMGM module MAC address Byte0 MAC 3rd octet Byte1 MAC 4th octet Byte2 M...

Page 111: ...to a ring buffer with a maximum of 65536 entries The index of the latest event correlates to the value in Event log last index Submodule Designation Type Content 1 Event log first index 1 Word input...

Page 112: ...or example to receive data for the latest event the value Event log last index will be written on the Event log select index The information about this event will subsequently be issued in the PROFINE...

Page 113: ...deleted 0xc001 System start 0xc002 System reboot 0xd003 The last reset was an internal watchdog reset 0xe004 Configuration on the SD card is missing invalid or the card is defective missing 0xe005 2...

Page 114: ...ed Byte0 MAC 3rd octet Byte1 MAC 4th octet Byte2 MAC 5th octet Byte3 MAC 6th octet 3 Diagnostics segment Quality SI 1 Byte input Quality indicator 5 very bad 7 borderline 8 level OK 4 Diagnosis segmen...

Page 115: ...information Information on using UDP frames Byte order Big endian UDP port 9006 Ethernet Frame format Ethernet II Header IPv4 Header UDP Header BCC Header Frame length PLC to system controller 8 byte...

Page 116: ...system errors component loss limit values exceeded communication malfunctions module mal functions occurred in the SMGM system for detailed information see Event log code data Ready The SMGM system is...

Page 117: ...A diagnosis should be active for at least 1 second The diagnosis will be exited by setting the bit to FALSE Only now are the re sults available in the respective UDP modules Acknowledge The acknowledg...

Page 118: ...t 2 Event log time stamp 2 Word input Time stamp of the event 3 Event log device id 4 Bytes input The last four digits of the SMGM module MAC address Byte0 MAC 3rd octet Byte1 MAC 4th octet Byte2 MAC...

Page 119: ...a ring buffer with a maximum of 65536 entries The index of the latest event correlates to the value in Event log last index Submodule Designation Type Content 1 Event log first index 1 Word input Ind...

Page 120: ...or example to receive data for the latest event the value Event log last index will be written on the Event log select index The information about this event will subsequently be issued in the BCC fie...

Page 121: ...eleted 0xc001 System start 0xc002 System reboot 0xd003 The last reset was an internal watchdog reset 0xe004 Configuration on the SD card is missing invalid or the card is defective missing 0xe005 2 By...

Page 122: ...Byte0 MAC 3rd octet Byte1 MAC 4th octet Byte2 MAC 5th octet Byte3 MAC 6th octet 3 Diagnostics segment Quality SI 1 Byte input Quality indicator 5 very bad 7 borderline 8 level OK 4 Diagnosis segment q...

Page 123: ...equip ment description file For this purpose the GSDML file must be installed in the HW catalog as is customary in the SIEMENS TIA Portal Afterwards the installed components can be integrated into the...

Page 124: ...s supplied with the system controller which includes the Vahle TIA Portal standard modules for using a SMGM system controller This library which consists of the modules listed below must be implemente...

Page 125: ...ry must be copied into the TIA Portal user program Adherence to the following is required If possible know how protection the object number FB no FC no or DB no can be selected as re quired The user T...

Page 126: ...TIA PORTAL 124 12 2 3 Function modules 12 2 3 1 FB_VAHLE_SMGM_SC Fig 12 3 Function module Function This module controls the diagnosis and collects all diagnosis data in the corresponding data modules...

Page 127: ...nt log is updated f_dev_stat_updating BOOL Device status is updated f_diag_rdy BOOL Diagnosis ready f_diag_busy BOOL Device busy f_diag_done BOOL Diagnosis is finished f_diag_ack_nec BOOL Diagnosis ac...

Page 128: ...PMENT CONFIGURATION IN THE TIA PORTAL 126 12 2 4 Functions 12 2 4 2 FC_UNIX_TO_DATE Function This function is called up in FB VAHLE_SMGM_SC and then calculates the UNIX time stamp supplied by the SMGM...

Page 129: ...CONFIGURATION IN THE TIA PORTAL 127 12 2 5 Data modules All data blocks are filled by the FB_VAHLE_SMGM_SC function block Additional details on the individual variables are found in the system control...

Page 130: ...valid ast_dev_stat x st_dev_sat_flags f_online BOOL Device online ast_dev_stat x st_dev_sat_flags f_time_syn c_err BOOL Time synchronization error ast_dev_stat x st_dev_sat_flags f_diag_segm_ SI warn...

Page 131: ...WORD Index of entries ast_evt_log x _st_timestamp ui_year UInt Year time stamp ast_evt_log x _st_timestamp usi_month USint Month time stamp ast_evt_log x _st_timestamp usi_day USint Day time stamp as...

Page 132: ...cannot come loose due to vibrations CAUTION Danger from sharp edges Injuries cuts There may be sharp edges on the module Use gloves to assemble the module NOTICE Danger due to non approved environmen...

Page 133: ...s with dangerous voltages WARNING Risk of fire in the event of component failure Accidents and serious injuries Power supply and the connected modules must have appropriate external fuses WARNING Dang...

Page 134: ...cable routing and shield processing for the motor supply line and brake resistance connection The motor encoder and signal cable shield must be applied on both sides converter and motor Control lines...

Page 135: ...tings and configurations TIPS AND RECOMMENDATIONS Information about commissioning The system is only ready for use if all technical parameters level line lengths number of couplers number of devices e...

Page 136: ...supply Are all stationary and mobile modules in the system sup plied with 24VDC Check the POWER LEDs at the modules They must be illu minated in green Ensure the 24 VDC supply to the mod ules 3 SMGM X...

Page 137: ...ANT2 red steady No link to a stationary SMGM SI on the rail was detected SMGM X communication on the SMGM rail segment is not running with SMGX no segmentation here this affects the entire system Chec...

Page 138: ...connected Ethernet device Check the Ethernet cabling at the port and the communication parameters Check on the connected device whether the Ethernet port is activated supply link etc 6 2 ETH1 and or...

Page 139: ...MGM COMMISSIONING SERVICE DIAGNOSTICS 137 13 3 Diagnosis 13 3 1 Overview The service and the diagnostics for SMGM systems are divided into three user levels Fig 13 1 User levels of the SMGM diagnostic...

Page 140: ...of the Ethernet and PROFINET communication can be performed with standard diagnostics tools e g Wireshark The Ethernet telegrams will be transmitted directly through the rail The user diagnostics can...

Page 141: ...is performed by the system controller SMGM SC The following defect patterns can be seen if one of these components fails All mobile Ethernet participants SMGM DI PROFINET DEVICES etc at the segment ar...

Page 142: ...e system is monitored by the SMGM SC During commissioning all stationary and mobile SMGM components have to be entered in the system table using the PC interface During the operation all SMGM componen...

Page 143: ...The diagnostics segment must be restricted mechanically to mounting a mobile SMGM module and its two mobile couplers Only one mobile system may be logged in on the diagnostics segment during the diag...

Page 144: ...to the strength of the transmission from the mobile SMGM module to the stationary SMGM module However the quality can only be determined by the active antenna interface of the mobile SMGM module Commu...

Page 145: ...mission from the stationary SMGM SC ANT 1 interface to the mobile SMGM module ANT 1 Communication path Signal strength mobile SMGM module ANT1 interface Value range from 0 15 Fig 13 4 Schematic diagra...

Page 146: ...f the diagnostics segment Due to the technical communication tolerances of the SMGM components all mobile SMGM sys tems SMGM DI or BCC SMGM mobile couplers mobile coaxial cables must be calibrated dur...

Page 147: ...event log logging Module search via IP address n a 1 1 0 1 3 0 n r 40 MHz support eRTG modules n a 1 2 0 1 3 0 n r BCC SMGM communication settings n a 1 2 0 1 3 0 required Configuration of the SMGM S...

Page 148: ...variants Further information is found in the SMG ServiceTool Handbuch See the SMG ServiceTool manual for more in formation Designation Description Identification No SMG ServiceTool LITE Freeware SMG S...

Page 149: ...g instructions must be observed DANGER Danger of death due to electrical current Contact with live parts can result in life threating injuries Make sure that the relevant components are not live or un...

Page 150: ...y qualified persons cannot assess the risks involved in operating the sys tem and expose themselves and others to the risk of serious or fatal injuries Have all work performed only by persons qualifie...

Page 151: ...transitions profile and mobile coupler Secure fit of the cable installation connection and extension cables Remove kinks and loops in the HF cables unwanted 14 3 Reuse TIPS AND RECOMMENDATIONS Informa...

Page 152: ...he symbols on the packaging while unloading the pieces at delivery or during transport on the facilities 15 2 Transport inspection Check the delivery for completeness and transport damage upon receipt...

Page 153: ...re that the relevant components are not live or under voltage and that there is no unauthorized approximation 16 1 1 Disassembly During disassembly always observe the information in section 4 WARNING...

Page 154: ...e Currently valid on site regulations must be observed Overview of parts sub assemblies that must be disposed of separately Electronic scrap circuit boards Batteries and accumulators Plastic Sheet met...

Page 155: ...tronically stored data etc Meaning of the symbol crossed out garbage can with black bars Fig 16 1 Symbol Symbol according to WEEE Directive 2012 19 EU or ElektroG Germany If possible the symbol is att...

Page 156: ...DECLARATION 154 17 DECLARATION 17 1 Declaration of conformity...

Page 157: ...try code Area code Telephone number Extension Guarantee Yes No System Location name Product Type S No Configuration product FW Version Parameter Fault description Error pattern Under what circumstance...

Page 158: ...t 84 E Electrically qualified person 17 Event log code data 111 F F monitoring time 102 Function overview 145 G Grounding and short circuiting 15 H HF resistor 61 I Indoor application 13 Information o...

Page 159: ...tion 9 SD card replacement 46 Segment lengths 82 SMG ServiceTool 146 Switch latency period 64 Switch on again 15 Symbols 8 T Technical condition 16 Track Change Adapter Kit 73 Transport 150 U UDP fram...

Page 160: ...Technical Documentation Paul Vahle GmbH Co KG Westicker Str 52 D 59174 Kamen Tel 49 0 2307 704 0 E Mail info vahle de www vahle com...

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