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Installation manual flue pipe for ecoCRAFT 0020058722_03

Notes on the documentation

The following information is intended to help you 
throughout the entire documentation. Further docu-
ments apply in combination with this installation manu-
al.

We accept no liability for any damage caused by fail-
ure to observe these instructions.

Other applicable documents

For the heating engineer:

Installation instructions ecoCRAFT 

No. 0020055744

1.1 

Lodging and storage of the documents

Pass this installation manual as well as any other appli-
cable documents and auxiliary material if necessary to 
the system operator, who will store them so that the 
manuals and auxiliary material are available when re-
quired.

1.2 Symbols 

used

Please observe the safety instructions in this installation 
manual for the installation of the flue pipes!

d

 Danger!

Immediate risk of serious injury or death!

a

 Caution!

Potentially dangerous situation for the product 
and environment.

h

 Note

Useful information and notes.

•  Symbol for a necessary task

1.3 

Applicability of the manual

This installation manual applies exclusively to the 
Vaillant appliances listed in the other applicable docu-
ments.

Description of the appliance

2.1 CE 

label

The ecoCRAFT VKK GB 806/3-E-H, VKK GB 1206/3-E-H, 
VKK GB 1606/3-E-H, VKK GB 2006/3-E-H, 
VKK GB 2406/3-E-H and VKK GB 2806/3-E-H gas fired 
condensing boilers have been certified in accordance 
with the EU Gas Equipment Directive 90/396/EWG as 
heating boiler systems with an associated flue gas in-
stallation and as a boiler of type C63. 

2.2 Intended 

use

Vaillant gas-fired  high efficiency boilers ecoCRAFT 
VKK GB 806/3-E-H, VKK GB 1206/3-E-H, VKK GB 
1606/3-E-H und VKK GB 2006/3-E-H, 
VKK GB 2406/3-E-H and VKK GB 2806/3-E-H are con-
structed in accordance with state of the art technology 
and recognised safety regulations.
The air/flue gas pipe is designed to remove exhaust gas 
and to supply combustion air. In case of improper non-
conventional use of air and exhaust pipes in connection 
with appliance types, damage can be caused to the 
health and body of the user and others respectively 
other devices or material assets can be affected.
The dimensioning of the air/flue gas pipes tested with 
the respective high efficiency boiler must be carried out 
by means of the tables in the following chapters.
Any other or additional use is considered to be improper 
and will relieve the manufacturer or supplier of any re-
sponsibility or liability for damage that may result. In 
such cases the risk is borne solely by the technician car-
rying out the work and the user. Intended use also in-
cludes the observance of the other applicable docu-
ments.

3 Safety 

instructions/regulations

3.1 Safety 

instructions

Before installing the flue pipes you must inform the 
local gas supply company and the regional chimney 
sweep.

d

 Danger!

Danger of poisoning from exhaust gas leakage if 
installed incorrectly!
The flue gas system may only be installed by a 
suitably qualified heating engineer. He will also 
assume responsibility for proper installation. 
Furthermore, the rules, regulations and guide-
lines mentioned in this installation manual are 
to be observed.

 Danger!

Risk to life from poisoning as a result of escap-
ing flue gases!
All openings in the flue pipe that can be opened 
for inspection purposes must be closed before 
start-up and during operation. The openings 
may only be opened by a technician.

 Danger!

Danger of suffocation!
The room in which the appliance is situated 
shall be designed and the appliance installed 
within it as specified in BS 6644.

Notes on the documentation 1

Description of the appliance 2

Safety instructions/regulations 3

Summary of Contents for ecoCRAFT VKK GB 1206/3-E-H

Page 1: ... the heating engineer Installation Manual Flue pipe for ecoCRAFT VKK GB 806 3 E H VKK GB 1206 3 E H VKK GB 1606 3 E H VKK GB 2006 3 E H VKK GB 2406 3 E H VKK GB 2806 3 E H GB Modular gas condensing boiler ...

Page 2: ...2 Regulations 4 3 2 1 Regulations Great Britain and Eire 4 4 Tested and approved air flue pipes room sealed 5 4 1 Description 5 4 2 Tested and approved air flue pipes 5 4 3 Air flue pipe room sealed combustion air from the shaft 6 4 4 Air flue pipe room sealed combustion air through the external wall 8 4 5 Air flue pipe room sealed combustion air and flue gas evacuation via the roof 9 4 6 Air flue...

Page 3: ...06 3 E H are con structed in accordance with state of the art technology and recognised safety regulations The air flue gas pipe is designed to remove exhaust gas and to supply combustion air In case of improper non conventional use of air and exhaust pipes in connection with appliance types damage can be caused to the health and body of the user and others respectively other devices or material a...

Page 4: ...eference shall be given to the following regulations guidelines standards and rules The electrical connections to the boiler MUST be in ac cordance with the I E E Wiring Regulations and tested accordingly The Clean Air Act 1993 and the 3rd Edition of the 1956 Clean Air Act The Building Regulations England and Wales The Building Standards Scotland and any require ments determined by the local autho...

Page 5: ...rs given in Table 4 1 The layout and installation of the flue pipes must be in accordance with the specification and installation manu als provided by the manufacturer of the exhaust gas system When the exhaust gas system is completely in stalled it must be marked with the prescribed identifica tion plate Flue pipes tested and approved for ecoCRAFT appli ances GB Manufacturer Material Product desi...

Page 6: ...haust gas pipe is required by running through the cold section Otherwise it may cause the formation of ice in the ex haust pipe at low temperatures Caution The air supply must be installed in such a way that no rainwater can enter the boiler Rainwa ter ingress can cause a short circuit of electri cal components and can cause corrosion in the unit Caution Danger of fire Outside the ducting the exha...

Page 7: ...d DN 100mm square DN 80mm 28 4 30 0 50 0 ecoCRAFT VKK GB 2006 3 E H round DN 60mm square DN 40mm 14 1 round DN 80mm square DN 60mm 44 9 round DN 100mm square DN 80mm 50 0 ecoCRAFT VKK GB 2406 3 E H round DN 60mm square DN 40mm 9 3 round DN 80mm square DN 60mm 28 1 round DN 100mm square DN 80mm 50 0 round DN 120mm square DN 100mm 50 0 ecoCRAFT VKK GB 2806 3 E H round DN 60mm square DN 40mm 6 5 roun...

Page 8: ... 50 0 ecoCRAFT VKK GB 1206 3 E H round DN 60mm square DN 40mm 30 0 30 0 50 0 ecoCRAFT VKK GB 1606 3 E H round DN 60mm square DN 40mm 30 0 30 0 50 0 ecoCRAFT VKK GB 2006 3 E H round DN 60mm square DN 40mm 50 0 ecoCRAFT VKK GB 2406 3 E H round DN 60mm square DN 40mm 50 0 ecoCRAFT VKK GB 2806 3 E H round DN 60mm square DN 40mm 50 0 Maximum length of horizontal pipes each 4 m air pipe plus 2 x 87 elbo...

Page 9: ... 3 E H 20 0 ecoCRAFT VKK GB 2806 3 E H 20 0 Maximum length of horizontal pipes each 4m air pipe plus 2x87 elbows and 4m flue gas pipe plus 2x87 elbows The air supply pipe has at least the same diameter as the flue gas pipe Minimum thermal resistance of the flue gas pipe in the cold section 0 4m2 K W Table 4 4 Maximum total pipe lengths combustion air and flue gas evacuation via the roof The distan...

Page 10: ...B 806 3 E H 30 0 30 0 30 0 ecoCRAFT VKK GB 1206 3 E H 30 0 30 0 30 0 ecoCRAFT VKK GB 1606 3 E H 30 0 30 0 30 0 ecoCRAFT VKK GB 2006 3 E H 30 0 ecoCRAFT VKK GB 2406 3 E H 30 0 ecoCRAFT VKK GB 2806 3 E H 30 0 Maximum length of horizontal pipes each 4m air pipe plus 2x87 elbows and 4m flue gas pipe plus 2x87 elbows Minimum diameter of the air supply pipe 150mm Minimum thermal resistance of the flue g...

Page 11: ...the time of installation G3 Terms and conditions apply to the warranty details of which can be found on the warranty registration card in cluded with this appliance Failure to install and commission this appliance in com pliance with the manufacturer s instructions may invali date the warranty this does not affect the customer s statutory rights 6 Disposal Make sure that the flue pipe is handed ov...

Page 12: ...0020058722_03 GB 052009 Subject to alterations ...

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