Vaillant ecoTEC plus SERIES, Installation Manual

Page 1: ...Installation Manual For the competent person GB IE Installation Manual Flue pipe for ecoTEC plus Concentric 110 160...

Page 2: ...the flue pipe 16 5 4 Location of the opening 16 5 5 Disposing of condensate 16 5 6 Route of the flue pipe in the building 16 6 Installation of the vertical roof duct 17 6 1 Installation instructions...

Page 3: ...talled gas fired boiler 1 2 Storing documents Please pass on this installation manual and all other applicable documents and auxiliary equipment to the plant operator The system operator will store th...

Page 4: ...negative pressure can cause flue gas to be sucked into the installation room from the opening through the annular clearance between the flue gas pipe and the shaft The unit can be used in open flued o...

Page 5: ...egulations Nevertheless there is still a risk of death or serious injury to the user or others or of damage to the unit and other property in the event of improper use or use for which the unit is not...

Page 6: ...Installation dimensions 6 Installation manual for the flue pipe for ecoTEC plus 0020137851_02 3 3 Installation dimensions 102 175 960 1149 3 1 Installation dimensions...

Page 7: ...0020166853 black Vertical roof duct con centric air flue gas pipe through the roof Maximum pipe lengths section 5 1 Installing the vertical roof duct section 6 0020166855 Concentric connection to the...

Page 8: ...tal wall duct Maximum pipe lengths section 5 1 Installing the horizontal wall duct section 9 Installing the horizontal flue gas pipe section 10 0020106380 with 0020106376 Concentric connection to vert...

Page 9: ...110 160 PP 0020106378 X X X X Elbow 45 concentric x 2 110 160 PP 0020106379 X X X X Elbow 87 concentric 110 160 PP 0020106380 X X X X Fastening clamps with bolts and rawl plugs 5 pcs 160 0020106381 X...

Page 10: ...ents Art no 0020166853 0020166854 0020166855 0020106380 mit 0020106376 Roof duct conc 1000 mm with rain penetration collar 110 160 0020106408 X Air clamp for 110 160 stainless steel 0020143394 X Pitch...

Page 11: ...0 m 0020106376 0020106377 0020106378 160 500 1000 2000 50 13 110 161 110 Elbow 45 concentric 2 pcs 110 160 PP 0020106379 110 160 1 7 5 173 Elbow 87 Concentric 110 160 PP 0020106380 110 160 167 168 Fas...

Page 12: ...xtension for external wall laying concentric interior PP exterior stain less steel 110 160 0 5 m 0020106402 160 50 500 58 110 Extension for external wall laying concentric interior PP exterior stain l...

Page 13: ...ior PP exterior stain less steel 110 160 0020106406 110 160 50 218 247 160 111 Roof duct 1000 mm with rain penetration collar concentric 110 160 0020106408 50 357 1000 160 178 110 160 110 Pitched roof...

Page 14: ...t 110 160 with slider Rafter mounting Cover plate 0020166853 Horizontal wall roof duct concentric with elbow and wall col lars 0020166854 Connection to flue gas pipe con centric for laying on external...

Page 15: ...106380 0020106376 Max concentric pipe length horizontal section 4 0 m plus 3 x 87 elbows 4 0 m plus 3 x 87 elbows 4 0 m plus 3 x 87 elbows The chimney sweep approvals must be observed The dimensions o...

Page 16: ...ting chimney that was used for the flue gas evacua tion usually meets these requirements and can be used as a shaft for the air guiding If the shaft is used to supply combustion air this must be desig...

Page 17: ...g the roof duct i The installation is described using an example of a pitched roof For a flat roof use the flat roof penetration collar 6 instead of the flat roof penetration collar 2 Insert the unive...

Page 18: ...c extensions and diversions Secure all connecting points with a safety screw as described in section 10 6 2 2 Stainless steel roof duct 1 2 4 3 5 6 3 Stainless steel roof duct Key 1 Roof duct 2 Fasten...

Page 19: ...y to the shaft wall of the air flue gas system Do not attach fastenings to primary wall ing or sideways to the wall Observe the specifications provided by the manufacturer of the air flue gas system B...

Page 20: ...countries 8 2 Static dimensions A D C B 8 2 Static dimensions Key A Max 50 m max vertical height above the support console B Max 2 m distance between the pipe brackets C Max 2 m distance between the t...

Page 21: ...on C and the uppermost section dimension D Max 5 m Max 4 m A A A 1 2 1 2 8 3 Static dimensions for an offset of the flue gas guiding a Danger Risk of injury due to falling parts An offset increases th...

Page 22: ...i Before starting installation determine the route of the flue gas guiding and the number and posi tion of the pipe brackets Pay attention to the section 8 2 Static dimensions 8 3 2 Installing the con...

Page 23: ...ce The flue gas pipes The cleaning eye if necessary The diversions The terminal i The air intake piece must not be fitted any fur ther away from the unit than is specified in section 5 i Only the term...

Page 24: ...o external seams 5 and 6 and tighten the safety screws 4 Do not exceed the maximum torque of 100 Ncm 8 3 4 Installing the roof duct If the flue gas guiding is guided through a roof projection the roof...

Page 25: ...h the connecting sleeve 6 Install the safety screw Connect all the flue components under the roof Connect up all the flue components above the roof extensions opening piece clamps Install all the pipe...

Page 26: ...isk follow the instructions below Do not install this extension in the area in which additional clamps should be attached or install an additional wall bracket 1 so that the system cannot become loose...

Page 27: ...oints of the air pipes using a safety screw as described in section 10 10 Installing the horizontal flue gas pipe 110 160 mm Important information for the pipe guiding Determine the pipe guiding so th...

Page 28: ...cant to facili tate installation Lightly grease the seal and inserting ends 10 2 Greasing the seal and the inserting ends with lubricant Do not use any damaged seals 1 2 10 3 Correct positioning of se...

Page 29: ...on of the unit and the fan is not possible b Caution Unit may malfunction In open flued operation a sufficient supply of fresh air must be ensured Keep all air inlet openings free of obstruction Other...

Page 30: ...commended that regular servicing is carried out by your service provider Vaillant Applied System Sales Vaillant Ltd Nottingham Road Belper Derbyshire DE56 1JT Commercial Training Telephone 0845 601 88...

Page 31: ...site of the roof duct 17 Intended use 5 L Lubricant 21 M Maximum pipe lengths 15 O Offset of the flue gas guiding 21 Opening 16 Opening piece 25 P Performance features for flue pipe 16 Pipe bracket Ad...

Page 32: ...0020137851_02 GBIE 02013 Subject to change Manufacturer Supplier...