Val-Tex QS-2200A, Operating Manual

Page 1: ...ST QS 2200A REQUIREMENTS LOADING AND OPERATING THE QS 2200A SEE ITEM 5 FOR SAFETY GAUGE INFORMATION OPERATING INSTRUCTIONS FOR ELECTRIC HYD PUMP PREVENTATIVE MAINTENANCE Form 102808 PARTS LIST AND SCHEMATIC Form 101703 EXTENSION CORD MINIMUM REQUIREMENTS MATERIAL SAFETY DATA SHEET ...

Page 2: ... Size J P CT12 PSI Rating 10 000 Overall Dimensions 20 H X 13 W X 17 L Priming Self Priming Electric Hydraulic Pressure Delivered through a 6 foot hose at 100 PSI Lube Sealant 8 000 PSI Valve Flush 10 000 PSI Gauge Included Lube Pack Compatible Yes Internal Relief Valve Yes Val Tex QS 2200A Val Tex QS 2200A 10600 FALLSTONE ROAD HOUSTON TEXAS 77099 4390 ORDER 1 800 627 9771 PHONE 281 530 4848 FAX 2...

Page 3: ...red Remember to remove cellophane wrapper on sticks 5 Replace sealant barrel 1407 cap Tighten with handle 1413 provided WARNING FAILURE TO COMPLY WITH THE FOLLOWING SAFETY PROCEDURE COULD RESULT IN SERIOUS INJURY THE SEALANT CAP MUST BE COMPLETELY SCREWED ONTO THE BARREL BEFORE OPERATING THIS UNIT THE YELLOW SAFETY GAUGE MUST BE LIFTED UP AND THE BOTTOM SIDE OF THE TAB MUST CLEAR THE TOP OF THE CA...

Page 4: ... release the pressure on the hydraulic pump 8 When the cylinder is empty stop the pump Please refer to step 1 WARNING If the pump is activated when the sealant barrel cap 1407 is removed the piston assembly 2008 can be pumped out of the cylinder Dispose of any expelled material properly ...

Page 5: ...ersonal injury Hose material and coupler seals must be compatible with the hydraulic fluid used Hoses also must not come in contact with corrosive materials such as creosote impregnated objects and some paints Consult the manufacturer before painting a hose Never paint the couplers Hose deterioration due to corrosive materials may result in personal injury Form No 102808 Operating Instructions for...

Page 6: ...nance Voltages Motor voltages are not changeable They are 12 VDC 11 14 VDC 120 VAC 90 130 VAC 50 60 Hz 220 VAC 190 240 VAC 50 60 Hz Hydraulic Set up 1 Clean the areas around the oil ports of the pump and hydraulic cylinders 2 Inspect the threads and fittings for signs of wear or damage and replace as needed Clean all hose ends couplers and union ends 3 Remove the thread protectors from the hydraul...

Page 7: ...ting Cylinders 1 Place the valve control lever in the NEUTRAL or hold position 2 Start the pump by pressing the motor control ON OFF switch 3 Advance the cylinder by shifting the valve control lever to the ADVANCE position 4 When the cylinder has advanced to the desired position release the motor control ON OFF switch Cylinder will hold pressure NOTE The cylinder momentarily loses pressure during ...

Page 8: ...ea by a qualified technician Bleeding Air from the System Air can accumulate in the hydraulic system This air causes the cylinder to respond in an unstable or slow manner To remove the air 1 Position hydraulic cylinder s on their sides with the couplers located upward and at a lower level than the pump 2 Remove any load from the cylinder s and cycle the hydraulic system through several cycles full...

Page 9: ... 115 230 V 50 60 Hz SINGLE PHASE Transformer Connections For 115 VAC H1 H3 to L1 H2 H4 to L2 For 230 VAC H1 to L1 H2 to H3 H4 to L2 Sheet No 3 of 3 Rev 3 Date 12 Sept 2000 6 25A FU SW2 REMOTE REC CONTROL CIRCUIT T L3 L2 L1 M X2 X1 M2 M1 MTR H4 H2 H3 H1 24V SW ...

Page 10: ...Operating Instructions Form No 102808 Back sheet 3 of 3 ELECTRICAL SCHEMATIC 12 VDC CCW ROTATION FROM LEAD END OPTIONAL REMOTE M1 ...

Page 11: ... For manifold or valve options see PARTS INCLUDED BUT NOT SHOWN section of list Basic Pump Assembly See back sheet 2 of 6 International Sales 507 455 7150 Fax 507 455 7122 Internet Address http www powerteam com SPX Corporation 2121 West Bridge Street Owatonna MN 55060 USA Phone 507 455 7100 Tech Services 800 477 8326 Fax 800 765 8326 Order Entry 800 541 1418 Fax 800 288 7031 SECTION X X Sheet No ...

Page 12: ... For PE Series only 22 64363 1 Plastic Housing 64616 1 Plastic Housing For PE102AR PE102AR 220 23 10394 1 Hex Nut 5 8 18 UNF 24 13324 1 Washer For 5 8 Bolt 25 350583 1 Filler Adapter 26 13755 1 O ring 558 x 414 x 072 251035 1 O ring 558 x 414 x 072 27 251280 1 O ring Boss Plug 28 251043 1 Retaining Ring 29 201373 1 Retainer Washer 30 420643 1 Bladder 420736 1 Bladder 31 350305 1 Hose Clamp PARTS I...

Page 13: ...arked with an asterisk are contained in Repair Kit No 300653 Item Part No No No Req d Description Item Part No No No Req d Description 1 12515 1 Machine Screw 10 24 UNC X 3 4 Lg 2 10197 2 Nut 10 24 UNC 3 11108 2 Lockwasher 10 External Tooth Power Cord Ground Must be isolated between nuts and can be at top or bottom of stack Grd Note Serrated lockwasher must be adjacent to pump body Sheet No 2 of 6...

Page 14: ... 2 of 6 BASIC PUMP ASSEMBLY 1 2 3 1 10002 1 Screw 1 4 20 UNC X 3 8 Lg Torque to 80 100 in lbs 2 14423 3 Screw 10 24 X 2 Lg Torque to 60 80 in lbs 3 14426 5 Screw 10 24 UNC X 1 Lg Torque to 60 80 in lbs Item Part No No No Req d Description ...

Page 15: ...Parts List Form No 101703 SECTION X X 1 2 3 4 5 6 7 8 9 10 11 12 4 13 14 15 16 17 18 11 030 090 See Detail T Sheet No 3 of 6 Rev 6 Date 19 Jan 2001 To Parts List ...

Page 16: ...ng 3 16 O D X 5 8 Lg 11 12223 2 Ball 3 16 Dia 12 13943 1 O ring 1 2 X 3 8 X 1 16 17716 1 O ring 1 2 X 3 8 X 1 16 13 10302 1 O ring 3 4 X 5 8 X 1 16 12400 1 O ring 3 4 X 5 8 X 1 16 14 11031 1 Copper Washer 15 32 X 5 16 X 1 32 15 12098 1 O ring 9 16 X 7 16 x 1 16 250136 1 O ring 9 16 X 7 16 x 1 16 16 15130 3 Plug 1 16 NPTF 17 251068 1 Guide 18 13937 1 Dowel Pin Part numbers marked with an asterisk a...

Page 17: ...Parts List Form No 101703 SECTION Y Y 1 3 4 5 6 8 9 10 11 6 12 8 5 6 13 14 15 16 17 18 19 20 21 Sheet No 4 of 6 Rev 6 Date 19 Jan 2001 To Parts List ...

Page 18: ...E102 28 220DC 4 207405 1 Locknut 10 24 UNC 5 251064 2 Replaceable Seat 6 13943 3 O ring 1 2 X 3 8 X 1 16 17716 3 O ring 1 2 X 3 8 X 1 16 8 10418 2 Steel Ball 1 8 Dia 9 10297 1 O ring 3 1 2 X 3 1 4 X 1 8 13454 1 O ring 3 1 2 X 3 1 4 X 1 8 10 12223 1 Ball 3 16 Dia 11 10445 1 Compression Spring 5 32 O D X 3 4 Lg 12 24549 1 Ball Guide 13 251083 1 Dowel Pin 14 11024 3 Compression Spring 1 4 O D X 5 8 L...

Page 19: ...pump body and end plate Items 12 13 Apply a thin narrow continuous band of Loctite gasket eliminator 518 or equivalent outside of the bolt hole and drain hole patterns on the end plate End Plate surface that mates with the pump body Thin narrow continuous band of Loctite 518 or equivalent permissible within shaded area To Parts List ...

Page 20: ...w 10 24 UNC x 1 1 4 Lg Torque to 60 80 in lbs 9 251069 2 Retaining Ring Internal 10 252169 1 Washer 25 64 X 3 4 X 1 16 11 251117 1 Spring Pin 12 64347 1 End Plate 13 64346 1 Pump Body Part numbers marked with an asterisk are contained in Repair Kit No 300651 Part numbers marked with a dagger are contained in EPR Seal Kit No 300653 Item Part No No No Req d Description Item Part No No No Req d Descr...

Page 21: ...g 5 32 O D X 3 4 Lg 5 251040 1 Dowel Pin 6 12102 3 Screw 10 24 UNC X 3 4 Lg Torque to 60 80 in lbs 7 350620 1 High Pressure Cap Body 8 251062 1 Piston Position with chamfer towards bearing Part numbers marked with an asterisk are contained in Repair Kit No 300651 Part numbers marked with a dagger are contained in EPR Seal Kit No 300653 Item Part No No No Req d Description Sheet No 6 of 6 Rev 6 Dat...

Page 22: ...ll electrical information and schematics for these units can be found in Form No 102808 Operating Instructions VALVE AUTO 10 400 P S I 425 P S I UNLOADING VALVE LOW PRESSURE 150 P S I VALVE S C RELIEF LP TO VALVE VALVE SAFETY RELIEF MAX PRESSURE LP HP M OPTIONAL 9 800 P S I EXT PRESS REGULATOR ...

Page 23: ... 8 37 14 16 1 33 12 3 32 10 5 37 8 8 37 16 16 1 33 12 3 32 10 5 37 8 8 37 18 14 2 09 12 3 32 8 8 37 8 8 37 20 14 2 09 12 3 32 8 8 37 6 13 30 22 14 2 09 10 5 37 8 8 37 6 13 30 24 14 2 09 10 5 37 8 8 37 6 13 30 26 12 3 32 10 5 37 8 8 37 6 13 30 28 12 3 32 10 5 37 6 13 30 4 21 29 30 12 3 32 10 5 37 6 13 30 4 21 29 Note Shaded areas reflect last revision s made to this form International Sales 507 455...

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