VALMETAL V-Mix 280 Standard, Operator'S Manual

Page 1: ...Stationary Vertical Mixer Model V Mix 280 Standard March 2016 13C50 0165 www valmetal com Operator s Manual Parts List...

Page 2: ...ION 12 4 1 TO THE NEW OPERATOR OR OWNER 12 4 2 MAIN COMPONENTS OF THE MACHINE 13 4 3 BREAK IN 14 4 4 PRE OPERATION CHECKLIST 14 4 5 OPERATING 14 4 5 1 OPERATIONAL HINTS 14 4 5 2 SET UP 14 4 5 3 LOADIN...

Page 3: ...rdware 24 48 2741 Discharge on auger 26 Tub and Frame 28 Manual Opening Door System 30 Electrical Opening Door System 32 Drive components 34 Rubber Extension Option 36 Scale Indicator Option 38 Weight...

Page 4: ...ionary Vertical Mixer when ordering parts or requesting service or other information The serial number plate is located where indicated Please mark the number in the space provided for easy reference...

Page 5: ...for the efficient slicing and mixing required by T M R Safe efficient and trouble free operation of your Valmetal Stationary Vertical Mixer requires that you and anyone else who will be operating or m...

Page 6: ...rtant to you Accidents Disable and Kill Accidents Cost Accidents Can be avoided Note The use of the signal words DANGER WARNING and CAUTION with the safety messages The appropriate signal word for eac...

Page 7: ...shields are in good condition and properly installed before operating including driveline shields 3 Never climb onto Mixer or place hands in any opening when the motor is running 4 Before starting yo...

Page 8: ...F motor lock out power at master power panel and wait for all moving parts to stop before servicing adjus ting repairing or unplugging 4 If work must be performed inside the mixer put a protective cov...

Page 9: ...Safety Operating and Maintenance informa tion presented in this manual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Annually review this info...

Page 10: ...ec 1 Have a qualified electrician provide power 2 Keep electrical components in good repair 3 Keep electrical components dry 01 60 0045 ROTATING PART HAZARD PI CES EN MOUVEMENT Keep all guards and shi...

Page 11: ...DE ABSENT To prevent serious injury or death from exposed hazard 1 Install and secure shields before operating 2 Keep hands feets hair and clothing away from moving parts d faut de suivre ces instruct...

Page 12: ...not allow inexperienced or unqualified persons to operate the mixer Keep bystanders away from equipment while it is in operation Keep children a safe distance away Operators of the Rotary Mixer must...

Page 13: ...HINE A Auger J PTO drive shaft B Door K Electrical door opening system C Limit switch L Transmission D Guard M Guard E Discharge chute N Scale indicator F Oil expansion tank O Restrictor G Weight bar...

Page 14: ...as required 6 Make sure all guards and shields are in place secured and functioning as designed 4 5 OPERATING 4 5 1 OPERATIONAL HINTS Although the mixer is simple and easy to operate there are some ba...

Page 15: ...of the conveyor For best performance set at the lowest height possible The conveyor motor will start running when the hydraulic cylinder reaches full stroke 4 5 8 TRACTOR OPERATING SPEED Run tractor a...

Page 16: ...0 90 or SAE 70 80 gear oil for all operating conditions Storing Lubricants Your machine can operate at top efficiency only if clean lubricants are used Use clean containers to handle all lubricants St...

Page 17: ...t 5 1 4 CHANGING PLANETARY GEARBOX OIL It is recommended to run the mixer for several minutes to warm the oil before draining Draining oil while it is hot avoid sludge depo siting 1 Use SAE 80 90 gear...

Page 18: ...4 Pump approximatively 4 imperial gallons 5 U S gallons or 19 liters 2 Reinstall the hose to the reservoir and complete filling by gra vity to the oil level mark 5 1 5 CHANGING 2 SPEED GEARBOX OIL It...

Page 19: ...olts regularly make sure they are tight Auger knives must be replaced when the break up and cutting time of long stems materials get longer and that there is an increase in horsepower requirement IMPO...

Page 20: ...on After 100 hours C Change transmission oil After 3 months Safety guards Knifes ans knife bolts After 2 000 hours or annually C Change planetary oil Annually G Planetary tower top bearing Serviced by...

Page 21: ...Stationary Vertical Mixer www valmetal com Parts List Model V Mix 280 Standard March 2016 13C50 0165...

Page 22: ...13C50 0165 Stationary Vertical Mixer V Mix 280 Standard March 2016 22 Auger 48 2716 1 3 6 5 7 8 9 4 10 2 11 12 13 See page 24 See page 26 See page 24...

Page 23: ...D HARDWARE 2 4 01C07 0170 CARRIAGE BOLT 5 8 11NC x 2 lg gr5 6 5 01C25 0475 HEX BOLT 3 4 10NC x 4 lg gr5 1 6 02C32 0017 LOCK WASHER 3 4 1 7 96 MP109 H 1 1 2 BLACK PIPE FITTING SQUARE HEAD 1 8 48 2763 A...

Page 24: ...5 Stationary Vertical Mixer V Mix 280 Standard March 2016 24 Auger 48 2716 suite 48 2763 Angled blade with back plate and hardware 48 0035 Auger blade with back plate and hardware 3 2 5 4 1 7 8 6 4 1...

Page 25: ...lg gr5 6 6 02C14 0150 NUT 5 8 11NC 6 7 02C22 0013 WASHER 5 8 6 8 02C32 0009 LOCK WASHER 5 8 6 Item Part No Description Qty 1 48 505 COUTEAU M LANGEUR VERTICAL 1 2 48 500 1 RENFORT DE COUTEAU 1 3 02C48...

Page 26: ...13C50 0165 Stationary Vertical Mixer V Mix 280 Standard March 2016 26 Auger 48 2716 suite 48 2741 Discharge on auger 1 2 3 4 6 6 7 8 5 6 7 8...

Page 27: ...11 DISCHARGE ARM SUPPORT 1 2 48 2741 01 DISCHARGE ARM V MIX 280 1 3 48 2338 DISCHARGE ARM ADJUSTABLE PLATE 1 4 01C25 0396 HEX BOLT 5 8 11NC x 2 lg gr5 4 5 01C07 0170 CARRIAGE BOLT 5 8 11NC x 2 lg gr5...

Page 28: ...cal Mixer V Mix 280 Standard March 2016 28 Tub and Frame 2 1 14 15 7 6 5 4 10 8 9 3 13 12 11 16 17 17 16 21 17 17 18 20 17 17 20 22 23 25 24 23 22 23 26 27 28 28 29 23 23 26 23 17 20 17 30 31 19 A G G...

Page 29: ...PORT BRACKET LEFT SIDE 1 13 48 2252 PTO GUARD 1 14 48 268 03 DISCHARGE CHUTE 1 48 263 CHUTE ON TUB WITH MAGNETS NOT SHOWN 1 15 48 2411 DOOR GUARD ASS Y 1 16 01C25 0396 HEX BOLT 5 8 11NC x 2 lg gr5 8 1...

Page 30: ...3C50 0165 Stationary Vertical Mixer V Mix 280 Standard March 2016 30 1 2 7 6 8 4 3 5 23 21 25 10 24 13 19 15 18 27 9 20 26 22 26 17 10 10 11 12 10 10 11 13 15 14 16 13 15 18 Manual Opening Door System...

Page 31: ...01C25 0249 HEX BOLT 1 2 13NC x 1 1 2 lg gr5 2 13 01C07 0109 CARRIAGE BOLT 3 8 16NC x 1 lg gr5 7 14 02C32 0012 LOCK WASHER 3 8 REGULAR 3 15 02C25 0022 FLAT WASHER 3 8 TypeA Narrow SAE 7 16 02C07 0018...

Page 32: ...165 Stationary Vertical Mixer V Mix 280 Standard March 2016 32 1 19 20 22 16 16 21 18 11 11 12 2 8 9 7 4 3 5 10 6 14 16 15 17 24 25 26 27 23 28 29 30 31 15 16 32 15 13 11 11 12 Electrical Opening Door...

Page 33: ...LT 3 8 16NC x 1 lg gr5 3 15 02C32 0012 LOCK WASHER 3 8 REGULAR 3 16 02C25 0022 FLAT WASHER 3 8 TypeA Narrow SAE 7 17 02C07 0018 STANDARD NUT 3 8 16NC 3 18 01C25 0251 HEX BOLT 1 2 13NC x 2 lg gr5 6 19...

Page 34: ...V Mix 280 Standard March 2016 34 Drive components A 21 22 23 38 24 24 25 1 2 3 4 36 37 29 24 20 28 19 26 27 10 11 5 6 7 8 9 12 30 31 18 17 16 15 14 32 24 24 25 33 27 27 26 34 27 27 26 35 27 27 26 A 13...

Page 35: ...ER 1 19 48 2332 THREADED ROD 1 2 13NC X 6 lg 4 20 48 2331 MOTOR TENSIONER 4 21 01C44 0008 METRIC BOLT M16 X 60mm gr 8 8 12 22 02C25 0026 WASHER 5 8 TypeA Narrow SAE 12 23 01C25 0271 HEX BOLT 1 2 13NC...

Page 36: ...13C50 0165 Stationary Vertical Mixer V Mix 280 Standard March 2016 36 Rubber Extension Option 1 2 3 4 6 5...

Page 37: ...ion Option Item Part No Description Qty 1 48 2712 RUBBER EXTENSION 12 HIGH V MIX 280 312 LG 1 2 48 046 ADAPTER PLATE 2 3 02C22 0012 WASHER 1 2 64 4 01C25 0250 HEX BOLT 1 2 13NC x 1 3 4 lg gr5 6 5 01C9...

Page 38: ...13C50 0165 Stationary Vertical Mixer V Mix 280 Standard March 2016 38 Scale Indicator Option Weightronic Scale Digi Star Scale 6 5 3 2 4 1 1 4 6 3 2 6 5 7 6 7 6...

Page 39: ...LT 1 4 20NC x 3 4 lg gr5 4 5 02C22 0004 WASHER 1 4 TypeB Regular 4 6 01C96 0009 NYLON LOCK NUT 1 4 20NC 4 Item Part No Description Qty 1 48 006 SCALE INDICATOR SUPPORT 1 2 48 2221 SCALE INDICATOR SUPP...

Page 40: ...13C50 0165 Stationary Vertical Mixer V Mix 280 Standard March 2016 40 Planetary transmission 45 PGA1202...

Page 41: ...9510 018 061 PLUG 1 8 GAS WITH CUPPER WASHER 2 14B 9020 675 000 OIL SEAL BA 105X130X12 DIN 3760 2 15B 9010 640 050 INTERNAL CIRCLIP BR 130 1 1D 1756 101 002 SUPPORT BEARING FLANGE 1 2D 1756 001 002 HO...

Page 42: ...Mixer V Mix 280 Standard March 2016 42 Transmission 45 D732 1 2 20 A A B B 4 3 33 9 7 10 6 37 8 12 38 34 26 25 21 40 39 23 24 14 15 17 20 19 16 18 17 19 16 14 28 29 13 5 36 41 17 27 30 22 11 16 31 30...

Page 43: ...ARING 30208 3 17 8 5 2 00030 SNAP RING 80 UNI 7437 4 18 0 732 3000 00 SHAFT 1 19 8 7 0 00790 CAP 80 X 10 3 20 8 6 5 00203 PLUG 1 2 GAS 2 21 0 732 7107 00 SCREW 1 22 8 7 3 00958 OIL SEAL 50 X 80 X 10 1...

Page 44: ...ixer V Mix 280 Standard March 2016 44 PTO Drive shaft Weasler Black protector PTO Transmission Planetary 45 PTO 35E 21 D732 6 7 8 9 5 3 1 2 3 4 NOTE If PTO protectors are yellow Comer brand see annex...

Page 45: ...19 1 4 lg 1 2 YOKE SHAFT MALE SECTION SERIES 35 X 15 lg 1 3 CROSS SERIES 35 2 4 YOKE QUICK COUPLER 1 3 4 20 SPLINES SERIES 35 1 5 YOKE SHEAR BOLT 1 3 8 6 SPLINES SERIES 35 1 6 PVC OUTER PROTECTOR SER...

Page 46: ...s warranty shall not apply to any Stationary Vertical Mixer which has been altered outside the factory in any way if according to Valmetal the alterations affected the Mixer operation and reliability...

Page 47: ...271 Collar yoke Quick Connect Comer C Product code 60 series A 94 6mm 3 3 4 B 30 2mm 1 3 16 1 3 8 Z6 45 141 026 544 60 series 1 3 8 Z21 45 141 026 553 60 series 1 3 4 z20 45 141 026 555 80 series A 10...

Page 48: ...m 32 45 142 260 210 9630 60 series 81 2mm 3 3 16 1 165mm 46 45 142 260 213 9630 80 series 96mm 3 3 4 850mm 33 45 142 286 007 9830 80 series 96mm 3 3 4 1 200mm 47 45 142 286 012 9830 LENGTH Cross Comer...

Page 49: ...13C50 0165 Stationary Vertical Mixer V Mix 280 Standard March 2016 49...

Page 50: ...230 INDUSTRIAL BLVD ST GERMAIN DE GRANTHAM QUEBEC CANADA J0C 1K0 PHONE 819 395 4282 FAX 819 395 2030 WWW VALMETAL COM INFO VALMETAL COM NUM RO 13C50 0165 MARCH 2016 www valmetal com...