valmont INGAL MashFlex MASH TL3, Product Manual

Page 1: ...ww ingalcivil com au Release 07 22 MashFlex is licensed to Ingal Civil Products by Blue Systems Inc of Sweden ProductManual Wire Rope Safety Barrier Wire Rope Safety Barrier MashFlex MASH TL3 MASH TL4...

Page 2: ...to length stainless steel end fittings are machine swaged and the ropes are tensioned MashFlex is a 4 rope barrier assessed in accordance with MASH Test Level 3 TL3 and TL4 TestLevel3comprisestwotests...

Page 3: ...ion of a road safety barrier system recorded during crash testing Refer to Table 2 for tested deflections and Fig 2 for more detail If the available space between the hazard and the barrier is not ade...

Page 4: ...ength of barrier required to protect from this hazard The most common method is the run out length method and an alternative is a method based on angle of departure Prior to design or installation des...

Page 5: ...e 10001560 T6 TL3 Flexfence Ground Cover 10001566 T7 Flexfence Anchor Bracket 10001574 T8 Cable End Fitting 10001530 T9 M24 Stainless Steel Washer 10001531 T10 M24 Stainless Steel Nut 10001532 T11 Hoo...

Page 6: ...p ID B PN 10009397 MashFlexPlug ID C PN 10009421 MashFlexPlasticSleeve ID D PN 10009420 ReoRing ID G PN 10001580 MashFlexDrivenSleeve ID ZA PN 10007593 MashFlexPostonBaseplate ID ZB PN 10009425 PostGr...

Page 7: ...PN 10001574 CableEndFitting ID T8 PN 10001530 FlexfenceSteelSpreader4Rope ID T3 PN 10001570 M24StainlessSteelWasher ID T9 PN 10001531 FlexfencePlasticCap ID T4 PN 10001563 M24StainlessSteelNut ID T10...

Page 8: ...so for applying the appropriate tension at the end of the installation This equipment is known as the FlexFence Tension Unit and FlexFence Swaging Unit Please contact your nearest Ingal representative...

Page 9: ...or block drawing 2 Ifinstallingtherectangularanchorblock clipoutseveral grids of the reomesh square to fit over the anchor bracket as shown in Ingal drawingWR STD 62 Figure 4 Clipping of Reomesh 3 Att...

Page 10: ...e foundation via four M20 G5 8 studs chemically anchored using Hilti HY 200R refer drawing WR MF 003 Anchor studs shall be installed in accordance with the manufacturer s instructions 6 8 Post Assembl...

Page 11: ...11 Release 07 22 MashFlex Wire Rope Safety Barrier Figure 10 Figure 11 Figure 12 Figure 13...

Page 12: ...12 Release 07 22 MashFlex Wire Rope Safety Barrier Figure 14 Figure 15 Figure 16 Figure 17...

Page 13: ...etting of the tension bay for this cable will help expedite the tensioning process It may be necessary to attach temporary clamps one post back from the tension bay location prior to cutting in order...

Page 14: ...0 10 29kN 316 15 27kN 293 20 25kN 270 25 23kN 247 30 21kN 224 35 19kN 201 40 17kN 177 6 10 Clean up and Waste Materials Recycle reuse or dispose of all surplus material rubbish and other debris in acc...

Page 15: ...sion annually This can be undertaken using the FlexFence Tension Unit 7 2 Bush Fire Damage 1 The performance of galvanized coatings when subjected to bushfire depends on a number of factors such as fl...

Page 16: ...fthedamagedoruncoatedareasdoesnotexceed 10cm2 0 5 ofthetotalsurfacearea Thesumtotalofthedamagedoruncoatedareasexceeds10cm2 0 5 ofthetotalsurfacearea An organic zinc rich epoxy paint complying with AS...

Page 17: ...s frame been inserted between the top and second from top cable Yes No Have post caps been attached to the posts Yes No Has the anchor cable locking bolt been installed with nuts tightened to snug Yes...

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Page 19: ...19 Release 07 22...

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Page 21: ...E ANCHOR TO BE 2100mm FOR A MASHFLEX INSTALLATION WITH A POST SPACING OF 2 5m CONTACT YOUR ICP REPRESENTATIVE FOR OVERLAP WHEN USING A DIFFERENT POST SPACING 4 DISTANCE BETWEEN TERMINALS MUST BE GREAT...

Page 22: ...ION ONLY C I V I L P R O D U C T S COMPANY valmont A MASHFLEX WRSB TENSION PANEL ARRANGEMENT WR MF 059 0 N T S A3 14 11 2019 VB LG 14 11 2019 LG 14 11 2019 F ENGINEERING SALES MARKETING DRAWINGS MASHF...

Page 23: ...ROVED DRAWN SCALE Rev NAME DATE CHECKED ISSUE FOR INFORMATION ONLY C I V I L P R O D U C T S COMPANY valmont A FLEXFENCE MASHFLEX WRSB RECTANGULAR TYPE 1 ANCHOR BLOCK WR STD 62 8 N T S A3 02 11 2011 A...

Page 24: ...RWISE CONTACT A QUALIFIED GEOTECHNICAL ENGINEER 6 FOR ADDITIONAL GUIDANCE PLEASE CONTACT YOUR LOCAL INGAL SALES REPRESENTATIVE 7 ALL UNITS ARE IN MM UNLESS NOTED OTHERWISE 8 INGAL CIVIL PRODUCTS MARKE...

Page 25: ...6 27 5 6 63 7 16 21 N1 0 17 5 7 03 62 72 0 7 25 7 5 48 5 0 176 25 6 72 67 1 5 62 0 5 1 25 25 506 5 9 5 0 7 5 0LQ 5 3 67 7 1 1 5 1 5 9 7 6 5 37 21 33529 5 9 6 216 5 5 1 6 5 1 180 5 5 5 1 5 1 6 5 6 52 0...

Page 26: ...26 Release 07 22 Notes...

Page 27: ...27 Release 07 22 Notes...

Page 28: ...elaide NT Brisbane Melbourne Newcastle Perth Sydney Wagga Auckland Christchurch Head Office Sydney 57 65 Airds Road Minto NSW 2566 Ph 61 2 9827 3333 Fax 61 2 9827 3300 Local call within Australia 1300...