Valor CHURCHILL 32-810-58, Installer'S Manual

Page 1: ...h the owner Manufactured exclusively for British Gas Scottish Gas by Valor Heating For Service Phone 0845 960 5040 Because our policy is one of constant development and improvement details may vary sl...

Page 2: ...TING COALS 20 11 CHECK APPLIANCE OPERATION 23 12 CHECK THE REFERENCE PRESSURE 23 13 REPLACE OUTER CASE 24 14 MAKE FINAL CHECKS AND INSTRUCT USER 24 15 SERVICING 25 15 1 To Remove Outer Case 25 15 2 To...

Page 3: ...is better to reposition your feet Avoid upper body top heavy bending Do not lean forward or sideways whilst handling the fire Always grip with the palm of the hand Do not use the tips of fingers for...

Page 4: ...tput 3 54kW Injectors Main Burner Bray Cat 960 Size 240 Flame Effect Burner Bray Cat 960 Size 130 Pressure Setting Cold 18 2 0 75mbar Aeration Adjustment None required Control Tap Variable position fi...

Page 5: ...s hazardous waste and may be disposed of at a tipping site licensed for the disposal of industrial waste Protective clothing is not required when handling these articles but we recommend you follow th...

Page 6: ...of the current editions of IS 813 and ICP3 b All relevant national and local rules in force 2 5 For combustible projections up to a depth of 178mm Measured from the rear fixing plane of the fire a mi...

Page 7: ...fire 2 11 The appliance can be installed with or without a non combustible hearth If a non combustible hearth is installed there must be a minimum clearance from the top surface of the hearth to the...

Page 8: ...d and Wales the Building Regulations require a terminal guard to be fitted if the terminal could come into contact with people near the building or be subject to damage Fitting a terminal guard is rec...

Page 9: ...al corner 600mm I Above ground roof or balcony level 300mm J From a surface facing the terminal 600mm K From a terminal facing the terminal 600mm L From an opening in a car port e g door window into d...

Page 10: ...Flue unit 1 Terminal Guard 1 Inlet elbow 1 Pack fixing screws and wall plugs 1 Wall fixing template 1 Length of flue sealing tape Remove all the items carefully to prevent damage Some items may be co...

Page 11: ...upright 4 2 Detach the case front by removing the knurled nuts and washers at the case sides see figure1 4 3 Pull the bottom of the case forwards and then left to remove 4 4 Remove the window unit by...

Page 12: ...appliance should be positioned so that the right side wall fixings are into timber studs to absorb any pressure generated by operating the control knob Proprietary cavity fixings should be used at th...

Page 13: ...future removal of the flue unit easier it is recommended that a cardboard cylinder be formed around the flue unit and inserted in the hole while making good Remove the cardboard cylinder after making...

Page 14: ...s of the wall see figure 7 5 12 2 Cover the hole with a rectangular sheet steel plate 500mm x 235mm with a 152mm diameter hole cut out of the centre see figure 7 The steel should be not less than 1 5m...

Page 15: ...e non combustible sleeve to the inner leaf The sleeve must extend to be at least flush with the breather membrane timber sheathing but must not protrude more than 10mm into the cavity The annular gap...

Page 16: ...INSTALLER S GUIDE Page 16 Timber Framed Buildings Figure 10 Flue Unit Installation...

Page 17: ...the cut end of the outer flue tube See figure 11 6 6 2 Fit the self tapping screw s in the drilled hole s 6 7 Seal the flue unit all round the circumference of the fire spigot with the tape supplied 6...

Page 18: ...s shown in figure 12 7 2 Place the guard centrally over the flue terminal 7 3 Holding the guard in position and using it as a template mark on the wall the positions of the four fixing holes 7 4 Remov...

Page 19: ...ight metal part of the appliance 8 4 Operate the control again keeping your hand away from the end of the wire If there is a spark the pilot unit is at fault 8 5 The spark gap on the pilot unit is non...

Page 20: ...ion The front edge of the fuel bed locates under the flange of the locating strip at the base of the firebox see figure 14 10 2 Place the front right coal embossed B underneath in position The flat bo...

Page 21: ...ition at the side of the first coal The flat bottom front face of the coal should rest on the metal ledge immediately behind the bottom front of the firebox opening See figure 16 10 4 Close any gap be...

Page 22: ...TALLER S GUIDE Page 22 Figure 18 Rear Left Coal E Location 10 6 Place the rear left coal embossed E underneath in position as shown in figure 18 10 7 Replace the window unit and tighten the 12 wing nu...

Page 23: ...e main burner must be alight since it lights the decorative burner 11 6 Turn the control knob gradually to MAX position Both burners should gradually increase in output until at MAX position the main...

Page 24: ...illustration in the users instructions showing how to view the pilot 14 2 3 The pilot can be left alight Advise though that if the premises are to be left unoccupied for a lengthy period it is advisa...

Page 25: ...ing these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking Turn off the gas and mak...

Page 26: ...bove 15 7 2 Disconnect the electrode lead at the pilot unit end 15 7 3 To gain access to the electrode nut disconnect the thermocouple at the pilot unit end as 15 6 3 above 15 7 4 Undo the nut securin...

Page 27: ...ding the piezo unit to the tap Remove the piezo unit 15 11 To Grease The Control Tap 15 11 1 Detach the tap and remove the piezo generator as 15 10 above making sure that the tap is in the off positio...

Page 28: ...INSTALLER S GUIDE Page 28 SHORT LIST OF SPARES...

Page 29: ...Burner Injector Bray Cat 960 240 1 0551079 E Decorative Burner Injector Bray Cat 960 130 1 0525059 F Gas Tap Piezo Unit Copreci 21400 88 1 0525069 G Piezo Generator Copreci 18600 Twin Spark 250mm Lead...