139
Malli
Koodi
Sivu
37. Autocontrol 5 / 5.2
1. 9. 2002
370
19B
6250--8950
L. Check of the gas pedal sensor calibration with the computer
, AC 5 and 5.2
The check with the computer, if:
--- Calibration has not succeeded.
--- Calibration is correct but DPS has malfunctions (specially
low revs models
6750
and
8350
).
1.
Switch the power of the tractor off. Connect a programming
cable to the PC and to the connector
X43.
tai COM2
337 006 00, L=1,5 m tai
337 006 10, L=8,0 m
340 422 60
2.
Turn the PC’s power on and start Windows. Insert an
AC5
programming diskette to the PC’s disk drive A:> and choose
“ VALT_TRM95_COM1 ”
and start the program according to
instr.
B.2
on page
370/24B
).
3.
Switch the power of the tractor on. Text
“ RESET ”
or
“
Loader 0.4
” appears if the communication is OK. In case of
malfunction try once more.
4.
The computer is now ready to receive information about the
calibration. Do the calibration normally according the
following instructions.
5.
Activate the setting mode
FIII
according to instr. A on page
370/14
.
6.
Select in the setting mode symbol
1
(gas pedal calibration)
with the DPS push buttons (in the speed gear lever knob) and
confirm it with the DPS pre---programming button (see page
370/14
)
FIII
=setting
mode sym-
bol
1
=gas pe-
dal calibra-
ting mode
Blinking
00
=calibration
can be done
7.
When the gas pedal calibration has been selected and con-
firmed (
1
is visible in the LH side segment),
digits
00
start to blink in the two RH side segments (2 Hz). This
indicates that the calibrating can be done.
8.
Set the mechanical gears in neutral (engine at low idling).
Raise the engine revs evenly and gently with the throttle lever
up to max. revs taking about 10 seconds, however all the time
the revs must increase. When the max. revs have been re-
ached,
wait about 3 seconds
and press the HiShift button.
At which time the control unit reads values in the calibrating
points and saves them in to memory. Lower the low idling
speed. After the successful calibration digits
01
appear in the
two RH side segments. If the calibration is not successful, start
the calibration again and raise the revs slower once again du-
ring 12---15 seconds with the hand throttle lever.
NOTE!
If the calibration has failed (
00
without blinking in the
two RH side segments), the values are not saved but the
earlier values remain valid. In this case the calibration must be
repeated.
IMPORTANT!
The calibrating mode is left by switching the
current off.
9.
After calibration is finished the calibration values will appear
on the laptop’s screen automatically, see
Table 1
. Scroll the
text on the screen if all values are not shown from the top. On
the top of table is the text,
“ pedal motor ”
10.
From the values can be seen all the pedal position values
for the control unit and the motor values in rpm. Selected va-
lues of the calibration are below all values. Both all values and
selected values must be correct. If they are correct, an in-
formation
“ Error0 ”
appears, then the calibration is done cor-
rectly, see
Table 1
.
11.
If the calibration has not been done correctly information
“ Error ”
appears and amount of the errors, see
Table 2.
This
can happen if all or
selected
pedal values do not increase
evenly. This means that if the value is decreasing or there are
the same value twice, the calibration has failed.
12. In table 3
is an example in which calibration appears to
be correct, because of the information “
Error 0
”. But in the
last row, the value of the engine’s revs is lower than the earlier
value. This can cause DPS malfunctions. Do the calibration
again.
NOTE!
Check always that pedal and engine values increase
evenly, although the information “
Error 0
” appears. It is poss-
ible, that the computer does not find faults.
13.
Do the gas pedal calibration again and make sure that
revs are rising evenly (without stop) during calibration.
Other possible faults listed in stage
G
and in page
370/24.
If “ PEDAL ” ---values do not increase evenly
.
--- Check the sensor function in all measuring areas (e.g. with
oscilloscope FLUKE 123)
--- Check, that the gas pedal is pressed evenly during the
whole calibration in the same direction.
If “ MOTOR ” ---values do not increase evenly
.
--- Check, that the gas pedal is pressed evenly during the
whole calibration in the same direction. (the pressing can be
slowed a little towards the end).
--- Check the function of the engine speed sensor
B11
in all
measuring areas.
Loader v0.4 4Mb-
Samples
pedal
motor
233
851 rpm
249
934 rpm
267
1016 rpm
291
1104 rpm
335
1271 rpm
358
1360 rpm
383
1448 rpm
405
1529 rpm
431
1610 rpm
455
1697 rpm
477
1785 rpm
502
1868 rpm
527
1954 rpm
528
2035 rpm
530
2001 rpm
Selected
pedal
motor
233
851 rpm
267
1016 rpm
313
1187 rpm
358
1360 rpm
405
1529 rpm
455
1697 rpm
502
1868 rpm
528
2035 rpm
530
2001 rpm
Error 0
Loader v0.4 4Mb-
Samples
Pedal
Motor
312
869 rpm
327
950 rpm
344
1031 rpm
354
1115 rpm
371
1196 rpm
385
1279 rpm
401
1363 rpm
416
1444 rpm
433
1525 rpm
447
1605 rpm
465
1691 rpm
480
1777 rpm
499
1863 rpm
512
1944 rpm
497
1863 rpm
514
1952 rpm
534
2046 rpm
551
2127 rpm
567
2208 rpm
Selected
Pedal
Motor
312
869 rpm
354
1115 rpm
385
1279 rpm
416
1444 rpm
447
1605 rpm
499
1863 rpm
497
1863 rpm
534
2046 rpm
567
2208 rpm
Error 1
Loader v0.4 4Mb-
Samples
Pedal
Motor
311
878 rpm
341
960 rpm
356
1045 rpm
368
1125 rpm
377
1208 rpm
389
1290 rpm
414
1378 rpm
434
1465 rpm
451
1558 rpm
464
1641 rpm
473
1728 rpm
488
1817 rpm
530
1916 rpm
551
1996 rpm
563
2078 rpm
572
2161 rpm
580
2245 rpm
609
2335 rpm
Selected
pedal motor
311
878 rpm
368
1125 rpm
389
1290 rpm
434
1465 rpm
464
1641 rpm
488
1817 rpm
551
1996 rpm
572
2161 rpm
609
2335 rpm
Error 0
TABLE 1
TABLE 2
TABLE 3
pedal: gas pedal position
motor: engine speed
Summary of Contents for VALMET 6000
Page 1: ...VALTRA VALMET MEGA MEZZO HI TEC WORKSHOP MANUAL...
Page 3: ...Order no 39 210 211 ENGLISH...
Page 4: ...10 General 11 Layout 12 Repairs 13 Maintenance...
Page 5: ...2...
Page 7: ...4...
Page 9: ...6...
Page 19: ...16...
Page 24: ...20 Engine 21 Engine 22 Fuel system 23 Cooling system 21...
Page 25: ...22...
Page 45: ...10 1 9 2002 6250 8950 210 18 1 8 2000 Model Code Page 21 Engine...
Page 46: ...11 1 9 2002 6200 8400 210 19 1 8 2000 Model Code Page 21 Engine...
Page 47: ...42...
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Page 158: ...43 1 9 2002 310 6C 1 10 1999 6200 8550 Model Code Page 31 Tractor electrical system Not HiTech...
Page 159: ...44 1 8 2000 6250 8950 310 6D 1 10 1999 Model Code Page 31 Tractor electrical system HiTech...
Page 160: ...45 1 9 2002 6250 8950 310 6E 1 10 1999 Model Code Page 31 Tractor electrical system HiTech...
Page 161: ...46 1 9 2002 6200 8750 310 6F 1 10 1999 Model Code Page 31 Tractor electrical system Not HiTech...
Page 162: ...47 1 9 2002 6250 8950 310 6G 1 10 1999 Model Code Page 31 Tractor electrical system HiTech...
Page 163: ...156...
Page 166: ...159 Model Code Page 31 Tractor electrical system 8 11 1990 6100 8400 310 9 1 9 1992...
Page 167: ...160 Model Code Page 31 Tractor electrical system 8 11 1990 6100 8400 310 10 1 9 1992...
Page 171: ...164 Model Code Page 31 Tractor electrical system 6100 8400 310 14 15 5 1993 6184 130...
Page 172: ...165 Model Code Page 31 Tractor electrical system 6100 8400 310 15 15 5 1993 6184 132...
Page 175: ...168 Model Code Page 31 Tractor electric system 6000 8400 310 18 1 1 1994 318 716 30 B...
Page 176: ...169 Model Code Page 31 Tractor electric system 6000 8400 310 19 1 1 1994...
Page 177: ...170 Model Code Page 31 Tractor electric system 6000 8400 310 20 1 1 1994 Autocontrol...
Page 183: ...176...
Page 189: ...182...
Page 193: ...186 Model Code Page 31 Electrical system 1 4 1997 6000 8750 310 36 PT97 3 9 PT97 4 9...
Page 194: ...187 Model Code Page 31 Electrical system 1 4 1997 6000 8750 310 37 PT97 7 9 PT97 8 9...
Page 195: ...188 Model Code Page 31 Electrical system 1 4 1997 6000 8750 310 38 PT97 9 9...
Page 199: ...192 Model Code Page 31 Tractor electric system 1 11 1998 6250 8950 310 42...
Page 205: ...198...
Page 209: ...202...
Page 211: ...204 Model Code Page 31 Tractor electrical system 1 6 1999 6200 8750 310 54 AC 2 2 3 AC 2 2 4...
Page 212: ...205 Model Code Page 31 Tractor electrical system 1 6 1999 6200 8750 310 55 AC 2 2 5 AC 2 2 6...
Page 213: ...206 Model Code Page 31 Tractor electrical system 1 6 1999 6200 8750 310 56 AC 2 2 7 AC 2 2 8...
Page 217: ...210...
Page 220: ...213 Model Code Page 31 Tractor electrical system 1 10 1999 6250 8950 310 63 ACV V ACV VI...
Page 221: ...214 Model Code Page 31 Tractor electrical system 1 10 1999 6250 8950 310 64 ACV VII ACV VIII...
Page 222: ...215 Model Code Page 31 Tractor electrical system 1 10 1999 6250 8950 310 65 ACV IX ACV X...
Page 223: ...216 Model Code Page 31 Tractor electrical system 1 10 1999 6250 8950 310 66 ACV XI...
Page 227: ...220...
Page 229: ...222 Model Code Page 31 Trcator electrical system 1 8 2000 6250 8950 310 72 AC 5 2 3 AC 5 2 4...
Page 230: ...223 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 73 AC 5 2 5 AC 5 2 6...
Page 231: ...224 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 74 AC 5 2 7 AC 5 2 8...
Page 232: ...225 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 75 AC 5 2 9 AC 5 2 10...
Page 234: ...227 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 77 AC 5 2 13 AC 5 2 14...
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Page 241: ...234 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 84 AC 2 3 3 AC 2 3 4...
Page 242: ...235 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 85 AC 2 3 5 AC 2 3 6...
Page 243: ...236 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 86 AC 2 3 7 AC 2 3 8...
Page 244: ...237 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 87 AC 2 3 9 AC 2 3 10...
Page 245: ...238 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 88 AC 2 3 11...
Page 249: ...64 1 9 2002 6250 8950 310 92 Model Code Page 31 Tractor electrical system...
Page 251: ...66 1 9 2002 6250 8950 310 94 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 252: ...67 1 9 2002 6250 8950 310 95 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 253: ...68 1 9 2002 6250 8950 310 96 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 254: ...69 1 9 2002 6250 8950 310 97 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 255: ...70 1 9 2002 6250 8950 310 98 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 256: ...71 1 9 2002 6250 8950 310 99 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 257: ...72 1 9 2002 6250 8950 310 100 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 261: ...76 1 9 2002 310 104 6200 8550 Model Code Page 31 Tractor electrical system...
Page 267: ...82 1 9 2002 310 110 6200 8550 Model Code Page 31 Tractor electrical system...
Page 285: ...256...
Page 288: ...89 Model Code Page 31 Power system 1 10 1999 8950Hi 313 4A 1 9 2002...
Page 289: ...260...
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Page 292: ...91 Model Code Page 31 power system 1 8 2000 313 5A 1 9 2002...
Page 301: ...272...
Page 337: ...308...
Page 347: ...318 Model Code Page 1 11 1998 8450 8750 321 11A 32 ACB power lift Circuit diagram ACB...
Page 349: ...320 Model Code Page 1 6 1999 8450 8750 321 12 32 ACD Power lift 1 11 1998 ACD Power lift...
Page 350: ...103 Model Code Page 1 6 1999 6200 8150 321 13 32 ACB Power lift 1 9 2002 ACB Power lift...
Page 353: ...324...
Page 359: ...330...
Page 367: ...338...
Page 387: ...116...
Page 400: ...359 Model Code Page 34 Autocontrol III 6600E 8100E 340 13 15 6 1992 1 9 1992...
Page 401: ...360 Model Code Page 34 Autocontrol III 6600E 8100E 340 14 15 6 1992 1 9 1992...
Page 402: ...361 Model Code Page 34 Autocontrol III 6600E 8100E 340 15 15 6 1992 1 9 1992 Autocontrol ECS...
Page 403: ...362 Model Code Page 34 Autocontrol III 6600E 8100E 340 16 15 6 1992 1 9 1992 ECS...
Page 411: ...370...
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Page 425: ...384...
Page 439: ...398 Model Code Page 35 Autocontrol IV 1 1 1995 6600E 8100E 8750E 350 14...
Page 443: ...402...
Page 447: ...406 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8750E 350 22...
Page 448: ...407 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8750E 350 23 E1 7...
Page 449: ...408 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8750E 350 24...
Page 450: ...409 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8750E 350 25...
Page 451: ...410...
Page 455: ...414 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 30...
Page 456: ...415 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 31 E1 7 E2 7...
Page 457: ...416 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 32 E3 7 E4 7...
Page 458: ...417 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 33 E5 7 E6 7...
Page 459: ...418 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 34 E7 7...
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Page 585: ...182 37 Autocontrol 5 2 K41107 371 26 6250 6850 1 9 2002 Model Code Page HiTech...
Page 586: ...183 1 9 2002 371 27 6250 6850 37 Autocontrol 5 2 L18105 Model Code Page HiTech...
Page 587: ...184 1 9 2002 371 28 8050 8950 37 Autocontrol 5 2 L18105 Model Code Page HiTech...
Page 595: ...546 Malli Modell Koodi Kod Sivu Sida...
Page 605: ...556...
Page 609: ...560...
Page 644: ...595 Model Code Page 3 18 06 1997 6000 8400 39 DPS CONTROL UNIT fitting 3...
Page 645: ...596...
Page 653: ...604...
Page 657: ...608...
Page 673: ...624 Malli Modell Koodi Kod Sivu Sida...
Page 679: ...630 Malli Modell Koodi Kod Sivu Sida...
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Page 691: ...642...
Page 713: ...664...
Page 719: ...188...
Page 741: ...194...
Page 751: ...698...
Page 753: ...700...
Page 754: ...701 Model Code Page 42 Gearbox 1 6 1999 6250 8950 420 4B...
Page 755: ...702...
Page 795: ...206 Model Code Page 6250 8950 15C 440 44 DPS 1 9 2002 1 8 2000 HiTech...
Page 813: ...760...
Page 835: ...782...
Page 854: ...801 Model Code Page 45 Final drives 6000 8750 450 5 1 8 2000 15 5 1996...
Page 867: ...814...
Page 873: ...820...
Page 893: ...840...
Page 895: ...842...
Page 914: ...861 Model Code Page 46 Front PTO 1 8 2000 463 13F 6250Hi 6850Hi K41107...
Page 928: ...51 Service brakes 52 Parking brake 50 Brake system 875...
Page 929: ...876...
Page 941: ...238...
Page 949: ...892...
Page 953: ...896...
Page 985: ...928...
Page 1004: ...947 Model Code Page 61 Steering system 6000 8950 610 19 1 8 2000 TwinTrac AC 5 2...
Page 1005: ...948...
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Page 1147: ...1090...
Page 1148: ...1091 70 Frame and wheels 71 Frame 72 Wheels...
Page 1149: ...1092...
Page 1159: ...1102...
Page 1163: ...1106...
Page 1167: ...1110...
Page 1173: ...1116...
Page 1174: ...1117 80 Cab and shields 81 Cabin 82 Shields 83 Air conditioning...
Page 1175: ...1118...
Page 1187: ...1130...
Page 1191: ...1134...
Page 1211: ...1154...
Page 1218: ...1161 Model Code Page FITTING INSTRUCTION 03 08 1993 6000 8400 3 89 ELECTRIC AIR FILTER 3 a b c...
Page 1219: ...1162...
Page 1221: ...1164...
Page 1223: ...1166...
Page 1225: ...1168...
Page 1256: ...90 Hydraulics 91 Hydraulics 1199...
Page 1257: ...1200...
Page 1259: ...1202 Model Code Page 90 Hydraulic system 8 11 1990 6000 8750 910 2...
Page 1297: ...1240...
Page 1309: ...1252...
Page 1317: ...1260...
Page 1324: ...100 Special tools 101 Special tools ETV 102 Locally prepared tools ET 1267...
Page 1325: ...1268...
Page 1327: ...1270...
Page 1339: ...1282 Model Code Page 101 Special tools 15 5 1993 6000 8750 6B 101...
Page 1343: ...1286...
Page 1349: ...1292...
Page 1350: ...1293 Model Code Page 102 Locally prepared tools 1 4 1997 6000 8750 102 1 8 11 1990...
Page 1355: ...1298 Model Code Page 102 Locally prepared tools 1 1 1995 6000 8750 6 102 8 11 1990...
Page 1360: ...1303 Model Code Page 102 Locally prepared tools 1 1 1995 6000 8750 11 102 8 11 1990...
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