151
Model
Code
Page
37. Autocontrol 5 / 5.2
1. 8. 2000
370
24I
6250--8950
1. 9. 2002
D. Test---run, AC 5 and 5.2
HiTech ---tractors shall be test---run always after repair works
and, when necessary, also in connection with fault tracing:
Before the test--run:
--
If the tractor has been repaired, carry out all points in the
test mode; all functions must be OK before the test---run.
--
If the fuel injection pump or its linkage has been repaired
or adjusted, calibrate the gas pedal position sensor B15
--
If one of the DPS or shuttle proportional valves has been
changed, the resetting of the shuttle and the DPS pre---fill-
ing time and initial pressure indexes must be done.
--
If a new AC 5 / 5.2 control unit (A1) has been fitted or it is
reprogrammed, carry out the following settings in the set-
ting mode FIII:
--- driving speed parameter, temperature and driving speed
units
--- calibration of the clutch pedal and gas pedal sensors
--- resetting of the pre---filling times and initial pressure in-
dexes of shuttle, DPS and PTO.
Test--run, general:
--- test---run the tractor on a safe place, not IN TRAFFIC
--- observe the display unit during the test---run; if a fault
code appears, repair the fault and carry out a new test---run
--- if a minor fault appears during the test---run, the control
unit shows a fault code in the display; often driving can be
continued but clutch pedal must be used when starting
driving and when the driving direction is changed.
--- If a serious fault appears during the test---run, the control
unit prevents driving or using PTO to protect the trans-
mission against break---downs
--- Check, that the HiTech display shows near the same
driving speed as the AD---instrumentFunction of the safety
systems:
Safety system
--- Start prevention: try to start the engine with shuttle lever
in positions F---R---N---P (clutch pedal depressed); the en-
gine is allowed to start only in P---position (parking brake
applied), and the engine is not allowed to start, if the clutch
pedal is in the upper position
--- Driver detection (in the seat): stand up from the seat,
after 7
…
10 seconds engage direction F (speed gear en-
gaged, clutch pedal up); The tractor is not allowed to move,
and the direction arrow in the display starts to blink, (to con-
tinue driving: sit on the seat, move the shuttle lever to pos.
P and engage after that the driving direction). AC 5.2: the
delay of the seat switch is 30 sec, if the clutch pedal has
been depressed.
--- Emergency brake system: switch off current with the
ignition switch (driving speed max. 2 km/h for the safety);
the parking brake must engage after a while.
Function of the parking brake (HiBrake):
--- Drive below 4 km/h (below 2 km/h in program versions
42, 43, 60, 62), apply parking brake: parking brake must
engage after a while
--- Drive at a speed of 5
…
6 km/h, apply parking brake; the
parking brake must engage just when the driving speed
has dropped below 4 km/h (below 2 km/h in program ver-
sions 42, 43, 60 and 62).
--- The parking brake must disengage (engine running) in
the shuttle lever positions N---F---R Function of HiShift func-
tion:
Function of HiShift
---Start driving (several times) by using the HiShift button,
the tractor must start to move with even acceleration (not
jerks or long delay)
--- Drive ahead over 10 km/h, change gears 1---2---3---4 by
using HiShift buttons (without clutch pedal); traction must
again continue when the HiShift button is released.
Function of the clutch pedal:
---
Start driving slowly with the clutch pedal: traction must
engage evenly without a sharp jerk
---
Start driving faster with the clutch pedal : the tractor must
start to move without delay.
--- Start to move by allowing the pedal rise fast to the top
position (slip foot to one side on the pedal). In this case the
automatics take care of a smooth start.
Function of the reverse shuttle:
--- When the engine is running (shuttle lever in pos. P) en-
gage gear H1
--- Move the lever to pos. N ; the shuttle must further be in
neutral
--- Start driving forwards by moving lever to pos. F (without
clutch pedal); repeat many times
--- Start driving rearwards by moving lever to pos. R, repeat
many times
--- Compare starts with the shuttle lever and the HiShift---
button. They must function with the same speed.
--- Drive below 10 km/h forwards, move then the lever to
R---position (hand gas lever 1200
…
1500 rpm); the driving
direction change must start immediately (shuttle brakes)
and the R---direction must engage smoothly but fast, when
the tractor is almost stopped
--- Drive over 10 km/h forwards, move then the lever to R---
position (hand gas lever 1200
…
1500 rpm); the driving
direction change must start at a speed of about 10 km/h.
Function of DPS, manual mode:
--- Turn the DPS ---rocker switch to ”man” –position (front
edge depressed), change during driving DPS speeds with
buttons in the gear lever knobs, use also engine revs be-
tween 1700
…
2000 rpm; the speeds should engage without
sharp jerks and without any long delay
--- Change quickly with double---click 1=>3 and 3=>1;
although the display does not show the speed 2 , the DPS
speed must change via speed 2.
--- Turn the DPS rocker switch to pos. ”Auto1” (
AUTO 1
in
display); test by driving in M---range that the DPS changes
speed when the loading varies (use an implement if
necessary), Auto1 –program tries to keep the engine revs
high
--- Turn the DPS---switch to pos. ”Auto2” (
AUTO 2
in dis-
play); drive with range gear H and ensure that the DPS
changes speed when the driving speed varies, Auto 2 al-
lows larger engine rev variations than Auto1. In AC 5.2 the
AUTO 2 functions with fixed revs and is adjustable, see
page 371/4.
--- Turn the DPS---switch to pos. ”man”, pre---program the
DPS speeds F II / R III, carry out driving direction changes
(without the clutch pedal); the correct, pre---programmed
DPS speed should engage in both driving directions.
Summary of Contents for VALMET 6000
Page 1: ...VALTRA VALMET MEGA MEZZO HI TEC WORKSHOP MANUAL...
Page 3: ...Order no 39 210 211 ENGLISH...
Page 4: ...10 General 11 Layout 12 Repairs 13 Maintenance...
Page 5: ...2...
Page 7: ...4...
Page 9: ...6...
Page 19: ...16...
Page 24: ...20 Engine 21 Engine 22 Fuel system 23 Cooling system 21...
Page 25: ...22...
Page 45: ...10 1 9 2002 6250 8950 210 18 1 8 2000 Model Code Page 21 Engine...
Page 46: ...11 1 9 2002 6200 8400 210 19 1 8 2000 Model Code Page 21 Engine...
Page 47: ...42...
Page 55: ...50...
Page 73: ...68...
Page 79: ...74...
Page 87: ...82...
Page 97: ...92...
Page 101: ...96...
Page 111: ...106...
Page 141: ...136...
Page 145: ...140...
Page 158: ...43 1 9 2002 310 6C 1 10 1999 6200 8550 Model Code Page 31 Tractor electrical system Not HiTech...
Page 159: ...44 1 8 2000 6250 8950 310 6D 1 10 1999 Model Code Page 31 Tractor electrical system HiTech...
Page 160: ...45 1 9 2002 6250 8950 310 6E 1 10 1999 Model Code Page 31 Tractor electrical system HiTech...
Page 161: ...46 1 9 2002 6200 8750 310 6F 1 10 1999 Model Code Page 31 Tractor electrical system Not HiTech...
Page 162: ...47 1 9 2002 6250 8950 310 6G 1 10 1999 Model Code Page 31 Tractor electrical system HiTech...
Page 163: ...156...
Page 166: ...159 Model Code Page 31 Tractor electrical system 8 11 1990 6100 8400 310 9 1 9 1992...
Page 167: ...160 Model Code Page 31 Tractor electrical system 8 11 1990 6100 8400 310 10 1 9 1992...
Page 171: ...164 Model Code Page 31 Tractor electrical system 6100 8400 310 14 15 5 1993 6184 130...
Page 172: ...165 Model Code Page 31 Tractor electrical system 6100 8400 310 15 15 5 1993 6184 132...
Page 175: ...168 Model Code Page 31 Tractor electric system 6000 8400 310 18 1 1 1994 318 716 30 B...
Page 176: ...169 Model Code Page 31 Tractor electric system 6000 8400 310 19 1 1 1994...
Page 177: ...170 Model Code Page 31 Tractor electric system 6000 8400 310 20 1 1 1994 Autocontrol...
Page 183: ...176...
Page 189: ...182...
Page 193: ...186 Model Code Page 31 Electrical system 1 4 1997 6000 8750 310 36 PT97 3 9 PT97 4 9...
Page 194: ...187 Model Code Page 31 Electrical system 1 4 1997 6000 8750 310 37 PT97 7 9 PT97 8 9...
Page 195: ...188 Model Code Page 31 Electrical system 1 4 1997 6000 8750 310 38 PT97 9 9...
Page 199: ...192 Model Code Page 31 Tractor electric system 1 11 1998 6250 8950 310 42...
Page 205: ...198...
Page 209: ...202...
Page 211: ...204 Model Code Page 31 Tractor electrical system 1 6 1999 6200 8750 310 54 AC 2 2 3 AC 2 2 4...
Page 212: ...205 Model Code Page 31 Tractor electrical system 1 6 1999 6200 8750 310 55 AC 2 2 5 AC 2 2 6...
Page 213: ...206 Model Code Page 31 Tractor electrical system 1 6 1999 6200 8750 310 56 AC 2 2 7 AC 2 2 8...
Page 217: ...210...
Page 220: ...213 Model Code Page 31 Tractor electrical system 1 10 1999 6250 8950 310 63 ACV V ACV VI...
Page 221: ...214 Model Code Page 31 Tractor electrical system 1 10 1999 6250 8950 310 64 ACV VII ACV VIII...
Page 222: ...215 Model Code Page 31 Tractor electrical system 1 10 1999 6250 8950 310 65 ACV IX ACV X...
Page 223: ...216 Model Code Page 31 Tractor electrical system 1 10 1999 6250 8950 310 66 ACV XI...
Page 227: ...220...
Page 229: ...222 Model Code Page 31 Trcator electrical system 1 8 2000 6250 8950 310 72 AC 5 2 3 AC 5 2 4...
Page 230: ...223 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 73 AC 5 2 5 AC 5 2 6...
Page 231: ...224 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 74 AC 5 2 7 AC 5 2 8...
Page 232: ...225 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 75 AC 5 2 9 AC 5 2 10...
Page 234: ...227 Model Code Page 31 Tractor electrical system 1 8 2000 6250 8950 310 77 AC 5 2 13 AC 5 2 14...
Page 235: ...228...
Page 239: ...232...
Page 241: ...234 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 84 AC 2 3 3 AC 2 3 4...
Page 242: ...235 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 85 AC 2 3 5 AC 2 3 6...
Page 243: ...236 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 86 AC 2 3 7 AC 2 3 8...
Page 244: ...237 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 87 AC 2 3 9 AC 2 3 10...
Page 245: ...238 Model Code Page 31 Tractor electrical system 1 8 2000 6200 8750 310 88 AC 2 3 11...
Page 249: ...64 1 9 2002 6250 8950 310 92 Model Code Page 31 Tractor electrical system...
Page 251: ...66 1 9 2002 6250 8950 310 94 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 252: ...67 1 9 2002 6250 8950 310 95 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 253: ...68 1 9 2002 6250 8950 310 96 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 254: ...69 1 9 2002 6250 8950 310 97 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 255: ...70 1 9 2002 6250 8950 310 98 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 256: ...71 1 9 2002 6250 8950 310 99 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 257: ...72 1 9 2002 6250 8950 310 100 Model Code Page 31 Tractor electrical system HiTech L18105...
Page 261: ...76 1 9 2002 310 104 6200 8550 Model Code Page 31 Tractor electrical system...
Page 267: ...82 1 9 2002 310 110 6200 8550 Model Code Page 31 Tractor electrical system...
Page 285: ...256...
Page 288: ...89 Model Code Page 31 Power system 1 10 1999 8950Hi 313 4A 1 9 2002...
Page 289: ...260...
Page 291: ...262...
Page 292: ...91 Model Code Page 31 power system 1 8 2000 313 5A 1 9 2002...
Page 301: ...272...
Page 337: ...308...
Page 347: ...318 Model Code Page 1 11 1998 8450 8750 321 11A 32 ACB power lift Circuit diagram ACB...
Page 349: ...320 Model Code Page 1 6 1999 8450 8750 321 12 32 ACD Power lift 1 11 1998 ACD Power lift...
Page 350: ...103 Model Code Page 1 6 1999 6200 8150 321 13 32 ACB Power lift 1 9 2002 ACB Power lift...
Page 353: ...324...
Page 359: ...330...
Page 367: ...338...
Page 387: ...116...
Page 400: ...359 Model Code Page 34 Autocontrol III 6600E 8100E 340 13 15 6 1992 1 9 1992...
Page 401: ...360 Model Code Page 34 Autocontrol III 6600E 8100E 340 14 15 6 1992 1 9 1992...
Page 402: ...361 Model Code Page 34 Autocontrol III 6600E 8100E 340 15 15 6 1992 1 9 1992 Autocontrol ECS...
Page 403: ...362 Model Code Page 34 Autocontrol III 6600E 8100E 340 16 15 6 1992 1 9 1992 ECS...
Page 411: ...370...
Page 421: ...380...
Page 425: ...384...
Page 439: ...398 Model Code Page 35 Autocontrol IV 1 1 1995 6600E 8100E 8750E 350 14...
Page 443: ...402...
Page 447: ...406 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8750E 350 22...
Page 448: ...407 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8750E 350 23 E1 7...
Page 449: ...408 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8750E 350 24...
Page 450: ...409 Model Code Page 35 Autocontrol IV 15 5 1996 6600E 8750E 350 25...
Page 451: ...410...
Page 455: ...414 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 30...
Page 456: ...415 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 31 E1 7 E2 7...
Page 457: ...416 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 32 E3 7 E4 7...
Page 458: ...417 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 33 E5 7 E6 7...
Page 459: ...418 Model Code Page 35 Autocontrol IV 1 4 1997 6600E 8750E 350 34 E7 7...
Page 467: ...426...
Page 477: ...436...
Page 481: ...440...
Page 493: ...452...
Page 511: ...470...
Page 519: ...478...
Page 521: ...138...
Page 541: ...494...
Page 549: ...502...
Page 559: ...160...
Page 565: ...516...
Page 585: ...182 37 Autocontrol 5 2 K41107 371 26 6250 6850 1 9 2002 Model Code Page HiTech...
Page 586: ...183 1 9 2002 371 27 6250 6850 37 Autocontrol 5 2 L18105 Model Code Page HiTech...
Page 587: ...184 1 9 2002 371 28 8050 8950 37 Autocontrol 5 2 L18105 Model Code Page HiTech...
Page 595: ...546 Malli Modell Koodi Kod Sivu Sida...
Page 605: ...556...
Page 609: ...560...
Page 644: ...595 Model Code Page 3 18 06 1997 6000 8400 39 DPS CONTROL UNIT fitting 3...
Page 645: ...596...
Page 653: ...604...
Page 657: ...608...
Page 673: ...624 Malli Modell Koodi Kod Sivu Sida...
Page 679: ...630 Malli Modell Koodi Kod Sivu Sida...
Page 681: ...632...
Page 687: ...638...
Page 691: ...642...
Page 713: ...664...
Page 719: ...188...
Page 741: ...194...
Page 751: ...698...
Page 753: ...700...
Page 754: ...701 Model Code Page 42 Gearbox 1 6 1999 6250 8950 420 4B...
Page 755: ...702...
Page 795: ...206 Model Code Page 6250 8950 15C 440 44 DPS 1 9 2002 1 8 2000 HiTech...
Page 813: ...760...
Page 835: ...782...
Page 854: ...801 Model Code Page 45 Final drives 6000 8750 450 5 1 8 2000 15 5 1996...
Page 867: ...814...
Page 873: ...820...
Page 893: ...840...
Page 895: ...842...
Page 914: ...861 Model Code Page 46 Front PTO 1 8 2000 463 13F 6250Hi 6850Hi K41107...
Page 928: ...51 Service brakes 52 Parking brake 50 Brake system 875...
Page 929: ...876...
Page 941: ...238...
Page 949: ...892...
Page 953: ...896...
Page 985: ...928...
Page 1004: ...947 Model Code Page 61 Steering system 6000 8950 610 19 1 8 2000 TwinTrac AC 5 2...
Page 1005: ...948...
Page 1027: ...970...
Page 1029: ...972...
Page 1045: ...988...
Page 1051: ...994...
Page 1061: ...1004...
Page 1073: ...1016...
Page 1081: ...1024...
Page 1093: ...1036...
Page 1097: ...1040...
Page 1101: ...1044...
Page 1147: ...1090...
Page 1148: ...1091 70 Frame and wheels 71 Frame 72 Wheels...
Page 1149: ...1092...
Page 1159: ...1102...
Page 1163: ...1106...
Page 1167: ...1110...
Page 1173: ...1116...
Page 1174: ...1117 80 Cab and shields 81 Cabin 82 Shields 83 Air conditioning...
Page 1175: ...1118...
Page 1187: ...1130...
Page 1191: ...1134...
Page 1211: ...1154...
Page 1218: ...1161 Model Code Page FITTING INSTRUCTION 03 08 1993 6000 8400 3 89 ELECTRIC AIR FILTER 3 a b c...
Page 1219: ...1162...
Page 1221: ...1164...
Page 1223: ...1166...
Page 1225: ...1168...
Page 1256: ...90 Hydraulics 91 Hydraulics 1199...
Page 1257: ...1200...
Page 1259: ...1202 Model Code Page 90 Hydraulic system 8 11 1990 6000 8750 910 2...
Page 1297: ...1240...
Page 1309: ...1252...
Page 1317: ...1260...
Page 1324: ...100 Special tools 101 Special tools ETV 102 Locally prepared tools ET 1267...
Page 1325: ...1268...
Page 1327: ...1270...
Page 1339: ...1282 Model Code Page 101 Special tools 15 5 1993 6000 8750 6B 101...
Page 1343: ...1286...
Page 1349: ...1292...
Page 1350: ...1293 Model Code Page 102 Locally prepared tools 1 4 1997 6000 8750 102 1 8 11 1990...
Page 1355: ...1298 Model Code Page 102 Locally prepared tools 1 1 1995 6000 8750 6 102 8 11 1990...
Page 1360: ...1303 Model Code Page 102 Locally prepared tools 1 1 1995 6000 8750 11 102 8 11 1990...
Page 1361: ...1304...