VALVER MISTLAIR, Instruction Manual

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Page 2: ...TION 5 2 TRANSPORT HANDLING AND STORAGE 6 3 OPERATION 7 3 1 Safety rules 7 3 2 Starting up the equipment 8 3 3 Calibration 9 4 MAINTENANCE AND CLEANING 11 5 SAFETY RULES 12 6 DISASSEMBLY CONDITIONS 12 MANUAL EXTERNAL MIX SET UP CHART 13 NOZZLE FLOW CHART 16 VISCOSITY EVOLUTION IN ACCORDANCE WITH SOLVENT BASED PAINTS TERMPERATURE 17 MAINTENANCE OPERATIONS 18 ...

Page 3: ...air mix outside the brush thus reducing cleaning and saving time product and thinners The mixture is exact and only the solvent to be applied is used The equipment is controlled manually VALVER AIR SPEED thanks you for your trust in having chosen one of our products and would like to inform you that if any problem should arise or simply a need for enquiries or personalised advice you should please...

Page 4: ... aspectos recogidos en las normas armonizadas siguientes x UNE EN 292 1 93 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology x UNE EN 292 2 93 A1 96 A1 Erratum 97 Safety of machinery Basic concepts general principles for design Part 2 principles and technical specifications x UNE EN 983 96 Safety of machinery Safety requirements for systems and c...

Page 5: ...f it is absolutely necessary to send Valver Air Speed S L staff out it will always be done at their own discretion and an invoice will be issued for the job plus the travelling expenses This warranty will only be valid if it is signed stamped and dated by Valver Air Speed S L and it must also be accompanied by the receipt of purchase for the machine under warranty The warranty does not include Com...

Page 6: ...NT is composed of two pumps The first pump is for resin and the type employed can be selected The second pump for the catalyser is a pressure tank A specially prepared gun for combining and applying the two products The two products are always separated prior to their reaching the gun tip where they are then mixed by the air fan This facilitates cleaning as the equipment need not be cleaned at the...

Page 7: ...5 Absorption 6 Air gun control 7 Catalyser pump 8 Catalyser pump air intake 9 Catalyser pump air cock 10 Catalyser pump air control 11 Catalyser pump bleed cock 12 Catalyser valve 13 Resin pump air intake 14 Resin pump air intake cock 15 Gun 16 Catalyser head tube 17 TRIMIX mixer head 18 Gun trigger 19 Gun filter 20 Calibration head 17 16 18 15 19 20 ...

Page 8: ...dor no cumpla con las siguientes condiciones así como no es responsable de cualquier tipo de negligencia al emplear la instalación Con el fin de evitar la ruptura de mangueras o elementos de presión verificar antes de la puesta en marcha del equipo que x All components are not worn or damaged x Fittings and joints of the filters are very tight x Use the machine with gloves masks and eye protection...

Page 9: ...n pump air intake cock 14 PNEUMATIC PISTON PUMP 5 Remove the TRIMIX mixer head 17 to facilitate the release of this product 6 Adjust the Resin air pump control 3 PNEUMATIC PISTON PUMP until the machine starts pumping between 1 to 2 bar 7 Place the gun in the nozzle of the resin test tube 8 Squeeze the Gun trigger 18 until resin begins to flow from the gun and the circuit is loaded without air bubb...

Page 10: ...e left immersed in cleaning solvent when not in use The solvent must not touch the air valve in order that the nozzle remain clean Always use the solvent recommended by the product s manufacturer for cleaning the equipment 3 3 Calibration 1 Start up the equipment 2 Close the Resin pump air intake cock 14 PNEUMATIC PISTON PUMP and close the catalyser pump air cock 9 3 Prepare 2 calibrated test tube...

Page 11: ...TLAIR MANUAL EXTERNAL MIX EQUIPMENT thoroughly after use Proper maintenance will extend the equipment s useful life Clean the outside of the TRIMIX mixture head 17 frequently when working and leave the gun 15 The gun should be left immersed in cleaning solvent when not in use The solvent must not touch the air valve in order that the nozzle remain clean Always use the solvent recommended by the pr...

Page 12: ...nded by the manufacturer and which we applied to the Catalyser pump 7 pressure tank to avoid blockage from the catalyser 5 Check the gun anti pulsation chamber or absorption filters between the 1st and the 2nd cleaning 6 Grease the exchange valves in dual membrane units ONCE PER WEEK when the equipment is in use Recomendaciones Clean the MISTLAIR MANUAL EXTERNAL MIX EQUIPMENT thoroughly after use ...

Page 13: ...ipment and the early detection of possible problems We recommend that such revisions be carried out at least once a week Periodic revisions undertaken during the guarantee period will be charged to the customer Periodic maintenance 1 Preventive maintenance every 7 days Check air suplly unit Check air leakage of pneumatic circuit Check filters 2 Preventive maintenance every 30 days Check purges and...

Page 14: ...d Finishing Product to Solvent based Water based Resin Type polyurethane acrylic polyester gel coat etc A Component Reference Viscosity Formula for TOTAL Formula for RESIN Resin Accelerator Diluent Other B Component Reference Viscosity Formula for TOTAL Formula for RESIN Catalyst Diluent Other Mix formula Comments Resin temperature Absortion Viscosity Application Viscosity ºC ºC Catalyst temperatu...

Page 15: ...ent temperature ºC Ambient humidity BEFORE CALIBRATING AFTER CALIBRATING TEXT nº Threads nozlle Regulator gun needle laps Resin pump pressure Catalyst pump pressure Dose catalyst g ml Dose resin g ml catalyst resin 1 2 3 4 5 6 7 8 Comments TEXT 1 Piece dimensions Weight part without appling g Weight part freshly applied g Weight part at 30 min g Weight part at 60 min g Drying To contact min In pac...

Page 16: ... Piece dimensions Weight part without appling g Weight part freshly applied g Weight part at 30 min g Weight part at 60 min g Drying To contact min In package min TEXT 6 Piece dimensions Weight part without appling g Weight part freshly applied g Weight part at 30 min g Weight part at 60 min g Drying To contact min In package min TEXT 7 Piece dimensions Weight part without appling g Weight part fr...

Page 17: ...897 3 345 3 740 0 68 1 775 2 511 3 075 3 551 3 970 0 73 2 046 2 894 3 544 4 092 4 575 0 78 2 336 3 304 4 046 4 672 5 224 0 84 2 709 3 831 4 693 5 419 6 058 0 89 3 041 4 301 5 268 6 083 6 801 0 94 3 393 4 798 5 876 6 785 7 586 0 99 3 763 5 322 6 518 7 526 8 415 1 04 4 153 5 873 7 193 8 306 9 286 1 09 4 562 6 451 7 901 9 124 10 201 1 14 4 990 7 057 8 643 9 980 11 158 1 19 5 437 7 690 9 418 10 875 12...

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Page 19: ...INSTRUCTIONS MANUAL MISTLAIR MANUAL EXTERNAL MIX EQUIPMENT PNEUMATIC PISTON PUMP 18 MAINTENANCE OPERATIONS OPERATION PERIODICITY maintenance personal DAILY WEEKLY MONTHLY SEMIANNUAL INDICATE THE DATE ...