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PAGE 4

2.2-A  INLET AND BYPASS PIPING

Using  Figure  3  as  a  reference,  make  the  necessary  piping

connections into the dryer.

Inlet and outlet isolation valves should be installed on the dryer.

These valves will aid in the start up and shutdown of the dryer.

A bypass valve and piping should also be installed.  This will allow

the dryer to be taken off stream without interrupting the air system.

2.2-B  OPTIONAL PRESSURE RELIEF VALVE

A pressure relief valve should be installed to conform to OSHA

safety standards.  Refer to OSHA Standard Section 1910.169,

paragraph “b”, subparagraph “3” and any other federal, state or

local codes concerning pressure vessels.

A coupling was provided on the upper back side of the vessel for

installing the relief valve.  A bushing will be necessary to reduce

the  coupling  to  the  valve  inlet  size.    Reference  FIGURE  3  for

location.

Listed below is the recommended relief valve available for

each dryer.  Contact your local Van Air representative to order.

DRYER

D-42
D-48
D-54
D-60
D-66
D-72
D-78
D-84

VALVE SIZE

1-1/2" NPT
1-1/2" NPT

2" NPT
2" NPT
2" NPT
2" NPT

2-1/2" NPT
2-1/2" NPT

CONN. SIZE

3" NPT
3" NPT
3" NPT
3" NPT
3" NPT
3" NPT
3" NPT
3" NPT

PART NO.

14-0540
14-0540
14-0990
14-0990
14-0990
14-1664
14-1665
14-1665

2.2-C  OPTIONAL GAUGE KIT INSTALLATION

A  coupling  was  provided  on  this  dryer  for  the  installation  of  a

gauge.

Three  gauges  are  available  for  this  dryer  from  your  Van  Air

representative.

Thread the gauge into the coupling provided on the lower, front

side of the vessel as shown in FIGURE 3.

GAUGE KIT

PRESSURE
TEMPERATURE
COMBINATION PRESSURE/TEMPERATURE

PART NO.

29-0252
29-0326
29-0200

2.2-D  MANUAL DRAIN VALVE

 A brass ball valve was shipped separately with the dryer.  Install

the valve on the drain line.  Reference FIGURE 3 for location.

CAUTION

DO NOT CONNECT THE DRAIN TO A PRESSURIZED LINE.

DO NOT INSTALL THE DRAIN LINE IN THE DIRECTION OF

PEOPLE  AND  EQUIPMENT.    WHEN  THE  DRYER  IS

DRAINED THE DRAIN SOLUTION WILL BE DISCHARGED

UNDER LINE PRESSURE.  POINTING THE DRAIN IN THE

DIRECTION OF PEOPLE AND EQUIPMENT MAY RESULT

IN INJURY AND DAMAGE.

DO NOT INSTALL A FLOAT TYPE OR SOLENOID TYPE

DRAIN  ON  THE  DRYER.    THE  DRAIN  SOLUTION  WILL

CAUSE  THESE  TYPES  OF  DRAINS  TO  FAIL,  THUS

RESULTING IN FLOODING OF THE DRYER.

The drain of the dryer can be remotely piped away from the dryer.

DO NOT connect the drain line to a pressurized line.  Make sure that

the line is vented to atmospheric pressure.

Any remote drain piping should be of the same size and on the same

level or lower than the drain valve.

When installing the drain line, make sure that the discharge end of
the line or valve is directed away from people and equipment.

2.2-E  OPTIONAL AUTOMATIC DRAIN VALVE

The MDV-400I drain valve is recommended.  Contact your local

VAN AIR representative to order.

MODEL

VOLT

SIZE

PART NO.

MDV-400I 115

1" NPT

39-2411121

Complete the automatic drain valve installation as shown in

FIGURE 3 and outlined in the instructions supplied with the drain.

The drain line can be remotely piped.  Follow the precautions as

outlined in Section 2.2-D.

2.2-F  AFTERFILTER

The  installation  of  an  afterfilter  prevents  any  accidental  flow  of

materials from the dryer into the downstream piping.

The afterfilter can be installed before or after the outlet isolation

valve.  If the afterfilter is installed before the isolation valve, the filter

can be isolated from the air system when the dryer is isolated for

DRYER

D-42
D-48
D-54
D-60
D-66
D-72
D-78
D-84

FILTER

F101-1500-B
F101-1500-B
F101-2000-B
F101-3500-B
F101-3500-B
F101-3500-B
F101-5000-B
F101-5000-B

IN/OUT

3" NPT
3" NPT

4" RF FLG
6" RF FLG
6" RF FLG
6" RF FLG
6" RF FLG
6" RF FLG

maintenance.

Below is a chart of VAN AIR recommended filters.  Contact your

local VAN AIR representative to order.

2.2-G  DESICCANT INSTALLATION

IMPORTANT

This dryer was shipped WITHOUT the desiccant installed.

The desiccant MUST BE INSTALLED before using the dryer

THE  USE  OF  CHEMICALS  OTHER  THAN  VAN  AIR

DESICCANT WILL VOID THE WARRANTY ON THE DRYER.

The procedures for filling the dryer with desiccant are outlined in

Section 4.5 of this manual.

DEL-P GAUGE

PD-2
PD-2
PD-2
PD-2
PD-2
PD-2
PD-2
PD-2

2.2-H  HIGH LEVEL ALARM HLA-120 (P/N 26-3667)

The HLA-120 high level alarm is designed to alert personnel that

the drain solution in the dryer has reached an unacceptable level.

A connection is provided on the dryer.

Contact your local VAN AIR representative to order.

Install the HLA120 high level alarm in the connection as shown in

FIGURE 3 and as outlined in the instructions supplied with the

alarm.

SECTION 2

INSTALLATION

Summary of Contents for D-42

Page 1: ...AIR AUTHORIZED PARTS ONLY DO NOT REMOVE REPAIR OR REPLACE ANY ITEM ON THE DRYER WHILE IT IS UNDER PRESSURE DEPRESSURIZE THE DRYERCOMPLETELYBEFORESTARTINGINSTALLATIONAND OR MAINTENANCE PROCEDURES SERI...

Page 2: ...rges through the dryer If the ambient temperature around the receiver is higher than the outlet air temperature from the aftercooler locate the dryer between the aftercooler and the receiver 2 1 F SPE...

Page 3: ...49 2000 3398 2500 4248 3000 5097 3500 5947 4000 6796 4500 7646 125 PSIG 8 6 Bar 1522 2587 1827 3104 2436 4139 3045 5173 3654 6208 4263 7243 4872 8277 5481 9312 150 PSIG 10 3 Bar 1795 3050 2154 3659 28...

Page 4: ...PES OF DRAINS TO FAIL THUS RESULTING IN FLOODING OF THE DRYER The drain of the dryer can be remotely piped away from the dryer DO NOT connect the drain line to a pressurized line Make sure that the li...

Page 5: ...9mm 18 7 16 468 3mm 20 11 16 525 5mm 20 11 16 525 5mm E 27 13 16 706 4mm 31 7 8 809 6mm 34 3 8 873 1mm 35 5 16 896 9mm 36 3 8 923 9mm 36 15 16 938 2mm 41 1 2 1054 1mm 41 1 2 1054 1mm F 1 NPT 1 NPT 1 N...

Page 6: ...he air supply lines 3 2 OPERATING THE DRYER The simple design of the single tower dryer allows for easy operation The dryer requires two procedures to ensure peak performance On a new installation con...

Page 7: ...he hatch cover to be installed Check the condition of the hatch covet If is damaged it must be replaced The gasket should be replaced every time Check the sealing surface of the opening If it is conta...

Page 8: ...2391 1085 2789 1265 Lbs In of bed 52 7 23 9 68 3 31 0 86 5 39 2 106 6 48 4 128 7 58 4 153 4 69 6 179 4 81 4 209 3 94 9 MIN Level 949 430 1229 557 1557 706 1919 870 2317 1051 2761 1252 3229 1465 3767 1...

Page 9: ...freezing the drain line and valve s may freeze If ambient temperatures fall below freezing the drain line can be wrapped with heat tracing and or insulation to prevent freezing If maintaining the req...

Page 10: ...TOP RING SECTION D 54 TOP RING SECTION D 60 TOP RING SECTION D 66 TOP RING SECTION D 72 TOP RING SECTION D 78 TOP RING SECTION D 84 TOP RING SECTION D 42 GRID TUBES D 48 GRID TUBES D 54 GRID TUBES D...

Page 11: ...PAGE 11 SECTION 6 REPLACEMENT PARTS...

Page 12: ...ake City PA 16423 2095 Phone 814 774 2631 Fax 814 774 3482 YOUR VAN AIR REPRESENTATIVE IS NAME COMPANY ADDRESS CITY STATE ZIP PHONE FAX ATTACH BUSINESS CARD HERE Air Vacuum Process Inc 14090 FM 2920 S...

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