Van Der Stahl FAS-402 Series, Operating Instructions Manual

Page 1: ...Printed MAY 2017 4th Edition 4 06E MICROCOMPUTER CONTROLLED TABLETOP NOZZLE TYPE B TYPE VACUUM SEALER FAS 402 SERIES OPERATING INSTRUCTIONS www vanderstahl com...

Page 2: ...he suitable operation patterns for your application Otherwise you cannot operate the machine in the way other than the pre installed operation patterns You can set the operation patterns according to...

Page 3: ...s of risks damages or some tips for the optimal use of your unit Caution Minor injuries or damages to the unit may occur when the instruction is ignored Warning Severe injuries or fatal accidents may...

Page 4: ...ing 18 7 13 Turn OFF the circuit breaker and power switch 18 7 14 Inspection after operation 18 8 Control unit setting and operation procedures 19 8 1 Operate the machine with a pre installed operatio...

Page 5: ...ting models 47 9 8 Replace the 50mm width glass tape For single side heating models 48 9 9 Connect and remove the tube 49 9 10 Replace the microswitch 49 9 11 Replace the vacuum nozzle 50 9 12 Replace...

Page 6: ...sure that all of the accessories described below are included Model 5mm heater 10mm heater FAS 402 5 pcs 5 pcs FAS 402 10D 10 pcs These illustrations are not reduced equally 1 Machines body 1pc 2 Foo...

Page 7: ...on or damage to the machine Label location details are illustrated below Please check them before beginning operation Labels not readily apparent are indicated by dotted lines Bottom Inside constructi...

Page 8: ...ealing area Burns or pinching may occur W2041 E CAUTION HOT KEEP HANDS AWAY W2125 Warning Caution label location and content Cont d Warning This label indicates very important contents on the maintena...

Page 9: ...the specified voltage Warning Do not insert any metal objects into the sealing area Please do not place any metal objects into the sealing area during operation This could cause electrocution Warning...

Page 10: ...s a possibility of malfunction of the machine such as short circuit Do not operate the machine until the cause of the shut down is ascertained and the problem has been addressed Caution Be careful of...

Page 11: ...ting temperature should be set at a minimum Set sealer so that an acceptable seal is completed at the lowest heating temperature Excessively high heating temperatures will damage the fluoro glass shee...

Page 12: ...e parts and be careful when doing so Dust in the sealing area Dust will prevent attainment of a smooth seal It could also cause damage to heating element and or other routine maintenance parts Before...

Page 13: ...ater which presses against the film and instantly heat seals the package Though this machine yields superior quality sealing it is not compatible with films thicker than that indicated in the diagram...

Page 14: ...mp The cooling lamp turns on during cooling cycle 6 Major parts and function Control switch panel Frame cover Vacuum nozzle Table Air filter Dry filter Foot switch Circuit breaker with overheat proof...

Page 15: ...bar side using a bolt When fixed at the hole c table has tilting angle When fixed at the hole d table is in the horizontal position 3 Securely fix the table with bolts and wing nuts after adjusting t...

Page 16: ...Black filter 2 years Red filter Half a year Not required for the brand new machine Before and after the sealing operation clean the filter by moving the weeping valve back and forth several times For...

Page 17: ...ning The power consumption varies depending on each model Check that the capacity of the outlet is larger than the power consumption of your machine and plug it directly to the outlet Using an outlet...

Page 18: ...mpletely Compressor and cooling fan will stop running Unplug the power outlet in the case of not using the machine for a while After use please clean up the parts such as dry filter Please refer to 9...

Page 19: ...nation of the terms This chapter explains the commonly used terms on the display or in this manual Please refer to the Explanation of terms if you are not sure about the particular terms such as manua...

Page 20: ...Cooling Temperature 100 C 200 F Refer to 8 5 Operation procedures 8 5 1 Seal only 8 1 2 Sample operating procedures manual vacuum sealing operation Operation No 02 VAC SEAL manual The seal parameters...

Page 21: ...lete Please make sure that the seal is properly performed When not using the machine for a while please make sure the followings a Turn OFF the power switch b Turn OFF the circuit breaker c Unplug the...

Page 22: ...amp turns off Operation No 02 VAC SEAL The seal parameters set at the time of factory shipment HT 140 C 280 F CT 100 C 200 F Refer to 8 5 Operation procedures 8 5 2 Manual vacuuming and sealing 7 Plac...

Page 23: ...n Cooling is finished Cooling lamp turns off Sealing process is complete Pressure lever returns to the initial position and the nozzle comes forward automatically 11 Finish operation The sea ling oper...

Page 24: ...Operation No 06 VAC SEAL timer Operation setting Heating temperature 140 C 280 F Heating time 0 3 seconds Cooling temperature 100 C 200 F Vacuum time 12 0 sec 8 2 Register sample operation patterns At...

Page 25: ...ns 4 Push the button 5 Select 1 Entry by pushing buttons 6 Push button The display will show the following 9 Use button to set the heating temperature to 140 C 280 F Please refer to 8 4 5 Set the heat...

Page 26: ...AL by pushing buttons 11 Set the vacuum timer to 12 0seconds Refer to 8 4 9 Set the vacuum time 3 Operation No 01 is displayed 2 Turn ON the power switch 1 Turn ON the circuit breaker 4 Push the butto...

Page 27: ...t stops a cooling process is necessary during which the pressure is maintained The name is derived from the fact that the current and heat are delivered on impulse or instantaneously METHOD Displayed...

Page 28: ...Maintain ENT button Push to complete the setting UP DOWN arrow buttons Push to move to the setting display Push to increase or decrease the setting value RIGHT LEFT arrow buttons Push to move to the...

Page 29: ...button one time 1 The following explains on condition circuit breaker and the power switch are ON 2 The numeric values on the control unit display is described as xx 3 The cursor position is describe...

Page 30: ...nge the registered operation pattern Place the cursor on 2 Change using buttons Push buttons Select the desired number you would like to change the parameters using the buttons and push to select 4 Pl...

Page 31: ...played on the screen The following will be displayed Change the temperature of other than currently displayed operation patterns Refer to 8 4 2 Select a desired operation number After selecting the de...

Page 32: ...se decrease continuously Use this method when making wide range changes in the settings Setting range 40O C 100O F set heating temp The below menu display will be shown Change the registered operation...

Page 33: ...sor to 4 Maintain by pressing buttons Press and display changes to the one for selecting maintenance mode ON or OFF Initial state OFF as the following illustration 3 Put the cursor to ON by pressing b...

Page 34: ...e following 8 5 1 Seal only 1 2 3 4 5 Circuit breaker ON Power button ON 3 a Select the already registered operation Set the heating temperature Setting range 60 250 C 140 480 F Set the heating time S...

Page 35: ...HU WKH KHDWLQJ LV QLVKHG KHDWLQJ ODPS LV WXUQHG RII FRROLQJ ODPS LV turned on 7 Set a pouch on the sealing position 3ODFH D SRXFK WR WKH VHDOLQJ DUHD ZKLOH FRQ UPLQJ WKH VHDO SRVLWLRQ Sealing process...

Page 36: ...lect the already registered operation Set the heating temperature Setting range 60 250 C 140 480 F Set the heating time Setting range 0 0 2 0seconds Set the cooling temperature Setting range 40 C 100...

Page 37: ...WXUQV RII FRROLQJ ODPS WXUQV on RROLQJ LV QLVKHG RROLQJ ODPS WXUQV RII When not using the machine for a while unplug the power outlet Refer to 7 13 Turn OFF the circuit breaker and power switch 2 Noz...

Page 38: ...breaker ON Power button ON 3 a Select the already registered operation Set the vacuum time Setting range 0 1 99 9seconds Set the heating temperature Setting range 60 250 C 140 480 F 3 b Register enter...

Page 39: ...lly IWHU WKH KHDWLQJ LV QLVKHG KHDWLQJ ODPS WXUQV RII FRROLQJ ODPS WXUQV on RROLQJ LV QLVKHG RROLQJ ODPS WXUQV RII When not using the machine for a while unplug the power outlet Refer to 7 13 Turn OFF...

Page 40: ...rcuit breaker ON Power button ON 3 a Select the already registered operation Set the vacuum degree Setting range 10 100kPa Set the heating temperature Setting range 60 250 C 140 480 F 3 b Register ent...

Page 41: ...y IWHU WKH KHDWLQJ LV QLVKHG KHDWLQJ ODPS WXUQV RII FRROLQJ ODPS turns on RROLQJ LV QLVKHG RROLQJ ODPS WXUQV RII When not using the machine for a while unplug the power outlet Refer to 7 13 Turn OFF t...

Page 42: ...l Plastic nut white 5 pcs set Center dry tape 5M roll 110V specification 220V specification 1 FAS 402 single side heating type 2 FAS 402 10D double side heating type 9 Replacing the routine maintenanc...

Page 43: ...t holder and sponge holder Then remove the damaged fluoro glass sheet from the fluoro glass sheet winding rod 3 Attach the new fluoro glass sheet using the Scotch tape to the fluoro glass sheet windin...

Page 44: ...other side of the tape to the opposite side of the sponge holder Adhere to the pressure lever Replace when When the fluoro glass sheet breaks burns or when the seal becomes messy etc Essential tools S...

Page 45: ...new heating element into the electrode groove Make sure that the heating element stays in place with the electrode as you securely tighten the screw to keep the heating element in place After tighteni...

Page 46: ...e and paste onto the sides of pressure lever The glass tape and Sarcon sheet are sold individually or included in the maintenance parts kit 9 5 Replace the glass tape 19mm pressure lever 25mm seal rec...

Page 47: ...ecome uneven Essential tools Industrial alcohol Ethanol 1 Remove the center dry tape heating element and glass tape according to the each instruction 2 Remove the damaged silicone rubber Using an indu...

Page 48: ...to the sides of the pressure lever 5 Cut the new 19mm width glass tape 2cm longer than the silicone rubber length Adhere it over 50mm width glass tape as shown in the right illustration 6 Fold the exc...

Page 49: ...ols Phillips screwdriver 1 Remove the cover on the left side of frame using a Philips screwdriver 3 Remove the microswitch cover Remove the wiring with a Phillips screwdriver and replace to the new mi...

Page 50: ...the of nozzle supporter by the spanner 1 Take off the frame cover 2 Remove the elbow from the nozzle Push the open ring to horizontal direction with nozzle then lock will be canceled 4 Extract the no...

Page 51: ...emperature sensor fixing plate the A 2 side while lightly pulling the sensor toward the temperature sensor module so that there is no slacking between the temperature sensor fixing plate the A 1 side...

Page 52: ...temperature lower than the heating temperature If the cooling temperature LV VHW WRR FORVH WR KHDWLQJ WHPSHUDWXUH WKH FRROLQJ ZLOO QRW EH VXI FLHQW DQG WKH FRQVXPDEOH parts tends to be damaged faster...

Page 53: ...53 53 FAS 402 Series Operating Instructions Ver 4 06E 538 396 350 sealing position 180 888 560 300 Unit mm Appearance dimensions drawing Circuit breaker...

Page 54: ...0 000 times or more on contact Cooling fan Fan UT120C9 Average life 3 000hours consecutive operation Sealing transformer Transformer V 400 5 10 Out of rating Power cord 110V CT2X3X5M 3P 20A125V Out of...

Page 55: ...hanged replace with new one Sarcon sheet If it is not damaged or color is changed replace with new one Vacuum tube section Verify that there is no any foreign object in joint and horse Checking items...

Page 56: ...the degree showed on the gauge are different So clean the filter element once every week Pull down the release lever turn the cup 45 right or left and pull it down 12 2 Clean the air filter 12 3 Clean...

Page 57: ...5V GND AD2 AD3 GND 24v AD SOL Y5 SOL Y1 SOL Y2 SOL Y3 SOL Y4 Printer COM NO 2A 2B 1A 1B 110V 0V 105V Lever Down Lever Hold in middle Lever Hold in lower Vacuum Valve Nozzle forward foot Switch Lever U...

Page 58: ...Printer COM NO 2A 2B 1A 1B 220V 0V 105V Lever Down Lever Hold in middle Lever Hold in lower Vacuum Valve Nozzle forward foot Switch Lever Upper position Lever sponge Lever lower position Nozzle Back...

Page 59: ...A A B A B R1 R2 R1 R R R1 R2 P P R2 THE V 402 PIPING DIAGRAM Cylinder big Cylinder small Twinned dry filter Exhause Muffler Sealing section Nozzle Tube Length 2M Tube Length 0 5M Compressor DOP 80SC C...

Page 60: ...temperature is too high Set the heating temperature at PLQLPXP WR PDNH D VXI FLHQW VHDO Set cooling temperature is too high Adjust the cooling temperature lower Sealing is uneven on the right and lef...

Page 61: ...mp turn ON No Control unit may be broken Replace the control unit Yes SSR may be broken Replace the SSR Cooling lamp turns ON during the heating process Control unit may be damaged Replace the control...

Page 62: ...are turned on during heating Are two red and daylight color lamps turned off during heating Refer to the illustration 1 When the lamps are OFF please check if the SSR 03 lamp of the lower illustratio...

Page 63: ...3 lamp is turned on control unit may be damaged If SSR 03 lamp is turned off SSR 03 may be damaged Contact Van der Stahl Scientific Over heating If the temperature does not reach to the setting within...

Page 64: ...aintenance mode When the trouble occurs we recommend to display the maintenance mode The position of black marked X and Y told operator the trouble pattern Please tell your dealer or our company the r...

Page 65: ...owner of the equipment is responsible for proper disposal of the equipment When you need to dispose of the machine please follow the guidance of your local authority For further information we advise...

Page 66: ...Maintenance parts Sealing section Inside of the frame cover Sealing plate Electrode Sponge rubber Sponge rubber Sponge rubber holder lower Sponge rubber holder upper Fuse SSR 03 Circuit breaker Digit...

Page 67: ...s Ver 4 06E Nozzle unit section Inside of the bottom plate Air unit section Vacuum solenoid valve Air pump Nozzle Nozzle cylinder Cylinder small Cylinder big Microswitch Cylinder big Transformer Auto...

Page 68: ...MAY 2017 4th Edition FAS 402 Series Operating Instructions Ver 4 06E Represented by 1652 Plum Lane Redlands CA 92374 800 550 3854 www vanderstahl com...