Van Norman 204, Instruction Manual And Parts List

Page 1: ...ake Lathe Instruction Manual and Parts List Van Norman 500 57th St Marion IA 52302 888 855 1789 319 377 9101 FAX Copyright 2005 All Rights Reserved Equipment specifications options and accessories sub...

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Page 3: ...R GOODS OR ARISING OUT OF BREACH OF ANY EXPRESS OR IMPLIED WARRANTY BREACH OF CONTRACT NEGLIGENCE OR OTHERWISE EXCEPT ONLY IN THE CASE OF PERSONAL INJURY Because of Van Norman s constant program of pr...

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Page 5: ...is not responsible for damage incurred during transit you will be provided assistance in preparation and filing of any necessary claims CAREFULLY READ THIS MANUAL BEFORE ATTEMPTING TO SETUP OR OPERATE...

Page 6: ...tice READ THE SAFETY AND OPERATING INSTRUCTIONS THOROUGHLY BEFORE OPERATING THE MACHINE In order to obtain maximum life and efficiency from your machine follow all the instructions in the operating ma...

Page 7: ...ork area is well lighted and ventilated Provide for adequate workspace around the machine 5 Guards Keep all machine guards in place at all times when machine is in use 6 Do Not Overreach Maintain a ba...

Page 8: ...Friction Surface 5 127 mm Spindle Speeds 60 100 170 RPM Feed Speeds Infinitely Variable 0 to Per minute in mm 3 375 85 mm Per revolution in mm 0 020 508 mm Motor 1 HP 700 kw Weight 204C Machine Net W...

Page 9: ...red in your area should be bought locally Any Overload or Undervoltage protection devices are not furnished as standard equipment and may be purchased locally or by Special Quote from Van Norman The m...

Page 10: ...OT use Gasoline to clean machine use Kerosene or any approved solvent 3 If machine is not used on a regular basis wiping with No 10 S A E oil between uses is advisable 1 Spindle Stop 2 Handwheel for S...

Page 11: ...l Fill Oil Daily 30 4 On Off Light Switch 5 Oil Fill Breather 6 Spindle Arbor 7 Tool Bar for Drum Turning 204S 8 Tool Holder Turret 9 Handle wheel to position Tool Bit for Drum Turning 204S 10 Chip Tr...

Page 12: ...25 4 mm 000 1806 70 Spring 109 1032 09 Spacer 1 25 4 mm 109 1033 06 Spacer 2 50 8 mm 804 2040 44 Draw Bar 804 8658 22 Double Ended Cone Set for 1 Arbor 804 8658 23 Cone 1 32 x 1 67 33 53 x 42 42mm 80...

Page 13: ...or Ammco Adapters 15 75 Long 804 2040 90 2 Arbor with Nut Washer 15 75 L 804 8677 10 Extended 2 Arbor with Nut Washer 19 88 Long Double Ended Cones used for larger hubbed Drums Rotors 804 8665 15 Cone...

Page 14: ...Taurus Sable G M W Body Lincoln 804 8631 88 Backing Plate Chevy 1500 for 804 8631 89 804 8631 89 Adapter Plate Chevy 1500 Composite Rotor Backing Plates for 804 2010 23 Adapters 804 8631 85 Backing Pl...

Page 15: ...65 8 30 194 3 210 8mm 101 0638 01 Spring 804 3000 84 Clamp Bell 9 25 234 95 mm 2 included 804 7803 05 Spacer 2 50 8mm 804 7803 01 Spacer 3 76 2mm Miscellaneous 804 8665 64 Rotor Bits Pkg 10 3 cutting...

Page 16: ...recommends the middle pulley groove for passenger cars and light truck brake drums and rotors The outer pulley groove is for extremely small rotors and drums and the inner pulley groove for very large...

Page 17: ...e will crack the carbide tip and or chatter TOOL BITS 1 This lathe is supplied with replaceable type throw away carbide tips part no 804 8665 62 Figure 6 for the drum cutters and part no 804 8665 61 f...

Page 18: ...hen doing drums and slide is in position Loosen when cutting rotors Figure 9 3 To engage feed of main spindle push lever Figure 10A to the right of handwheel Figure 10B is the main control to move the...

Page 19: ...utomatically when it reaches the stop B A Figure 12 7 Measure the diamet er of the drum with a micrometer to determine that the drum will be within maximum reboring limits after reconditioning It shou...

Page 20: ...ten the nut turn the lathe on and make a second scratch cut stop the lathe If the first and second scratch cuts are opposite one another 180 apart remove the drum from the arbor Check the mounting ada...

Page 21: ...2 54 cm in from the outer diameter If the rotor thickness varies between readings it should be machined However if the thickness is less than the minimum established by the manufacturer or it will be...

Page 22: ...disc pad surface Determine amount of stock to be removed to clean up both disc brake pad surfaces NOTE Maximum cut per side is 015 Engage feed by tightening knob Use a slow cross feed of approximately...

Page 23: ...5 Loosen screws Page 28 Item 12 Page 12 Item 34 6 Pull back on bearing housing Page 19 Item 11 turn side ways pull shaft Item 28 removing Items 29 30 and 31 7 Remove washer Item 4 and bolt Item 23 hol...

Page 24: ...80 10 Lockwasher 1 4 4 22 000 1150 10 Washer 1 4 Flat 4 23 000 0102 86 Head Cap Screw 5 16 18 x 3 4 2 24 000 1180 28 Lockwasher 5 16 2 25 000 1160 17 Washer 5 16 Flat 2 26 804 2048 21 Zero Max Support...

Page 25: ...204 Heavy Duty Combination Brake Lathe BASIC MACHINE Van Norman 21 888 855 1789...

Page 26: ...Bearing Housing 1 18 804 1243 48 O Ring 1 19 000 1035 51 Hex Nut 1 2 20 1 20 804 1243 51 Ball Bearing 1 21 804 1243 52 Retaining Ring 1 22 804 1094 24 Groove Pin 1 23 804 2040 15 Vertical Shaft Helica...

Page 27: ...204 Heavy Duty Combination Brake Lathe VERTICAL SHAFT ASSEMBLY Van Norman 23 888 855 1789...

Page 28: ...804 1176 62 SSS 3 8 16 x 1 2 1 13 804 2041 51 Shaft 1 14 000 1150 10 Washer 1 4 Flat 3 15 000 0100 57 HHCS 1 4 20 x 1 3 16 804 2042 98 Cover 1 17 804 8641 77 Bearing Locknut 1 18 804 1405 72 Thrust W...

Page 29: ...204 Heavy Duty Combination Brake Lathe SPINDLE CLAMP ASSEMBLY Van Norman 25 888 855 1789...

Page 30: ...1 14 804 8073 76 Wingnut 5 16 18 x 1 2 1 15 804 2043 24 Motor Belt Guard 1 16 804 1417 83 Thumbscrew 5 16 18 x 1 2 1 17 804 2040 37 Pin 1 18 000 0173 02 SHCS 1 2 13 x 1 1 19 000 1155 50 Washer 1 2 Fla...

Page 31: ...204 Heavy Duty Combination Brake Lathe RIGHT REAR OF MACHINE Van Norman 27 888 855 1789...

Page 32: ...4 8690 24 Feed Dial Block 2 9 804 2042 70 Feed Screw 2 10 000 7300 41 5 Woodruff Key 2 11 804 8689 51 Micrometer Knob 2 12 804 8689 52 Zeroing Sleeve 2 13 804 8659 49 Zeroing Decal 2 14 804 1258 10 Fi...

Page 33: ...204 Heavy Duty Combination Brake Lathe 804 8690 56 DISC ASSEMBLY 5 18 19 6 4 7 8 14 16 9 13 12 11 10 17 20 22 21 3 2 1 15 Van Norman 29 888 855 1789...

Page 34: ...1111 39 Oilite Bushing 1 24 804 2041 31 Plate 1 25 000 0170 27 SHCS 3 8 16 x 1 4 26 804 2041 23 Feed Screw 1 27 804 8659 73 Feed Screw Assembly 1 28 794 1099 25 Pin 1 4 x 2 1 29 804 1100 49 Woodruff K...

Page 35: ...204 Heavy Duty Combination Brake Lathe POWER FEED ATTACHMENT FOR FACING DISC BRAKES Van Norman 31 888 855 1789...

Page 36: ...32 x 3 8 2 9 804 8109 79 Boot 1 11 804 1413 64 Motor and Light Decal 1 12 804 8030 34 Washer 1 2 1 13 804 8657 91 Electrical Cover 1 14 000 1155 50 Washer 1 2 1 15 804 1405 24 Motor 1 17 804 1409 99 S...

Page 37: ...204 Heavy Duty Combination Brake Lathe ELECTRICAL EQUIPMENT Van Norman 33 888 855 1789...

Page 38: ...204 Heavy Duty Combination Brake Lathe Van Norman 34 888 855 1789...

Page 39: ...204 Heavy Duty Combination Brake Lathe Van Norman 35 888 855 1789...

Page 40: ...204 Heavy Duty Combination Brake Lathe Van Norman 36 888 855 1789...

Page 41: ...204 Heavy Duty Combination Brake Lathe Van Norman 37 888 855 1789...

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Page 43: ...Van Norman A Division of Kwik Way Products Inc 500 57th St Marion IA 52302 USA 888 855 1789 or 319 377 9421 319 377 9101 FAX www van norman com service kwik way com...