background image

                                                    Installation and Start-up

IT SERIES   Industrial True Sine Wave Inverter        Owners Manual

21

7. Proper DC cable size is critical for the performance and safe operation of the inverter system. 

The

DC Cable and Fuse Sizing Chart 

 shows the minimum recommended cable sizes. These sizes allow

a ½ volt maximum voltage drop at maximum inverter capacity and will insure optimum inverter

performance. Quick DC cable connectors are available. See Parts and Accessories.

8. Do not use the vehicle chassis as the DC negative conductor. The negative cable should be the same

size as the DC positive cable and should be connected directly to the battery negative terminal.

9. DC cables should be as short as possible.

Figure 10    DC Cable and Fuse Sizing Chart

Model Number

IT

12

-1400

IT

12

-1600

IT

12

-1800

IT

12

-2000

IT

12

-2200

S

IT

12

-2400

IT

12

-2600

IT

12

-2800

IT

12

-3000

IT

12

-3200

IT

12

-3600

P

L

IT

24

-3500

Cable Size

Distance from battery to inverter in feet

(Length of cable needed is 2 times the distance.)

1/0

12

11

10

9

NR

NR

NR

NR

NR

NR

NR

NR

2/0

16

13

12

11

NR

NR

NR

NR

NR

NR

NR

NR

3/0

20

16

15

14

14

NR

NR

NR

NR

NR

NR

NR

4/0

20

20

19

18

17

15

14

13

12

11*

10*

11

250MCM

20

20

20

20

20

17

16

16

14

13*

12*

13

Fuse (Bussmann)

Vanner part number

ANN300

04521

ANN400

04523

ANL500

03646

Fuse Holder

Vanner part number 03637  (Bussmann 4164)

*For 12 volt models rated-2800 watts and higher use cable rated 90°C, UL listed 4/0 cable 03558, or equal.

Note: A 500 amp fuse is required to achieve 

full surge output capacity

 on Model IT24-3500. Usage of the

500 amp fuse dictates using 4/0 cable or larger.

DC Wiring Installation Procedure

1. The DC wiring enclosure is located on the left front of the inverter. The DC cables may enter the

inverter through top, bottom or left side openings (see figures 1,2,and 3). Two cable clamps and four

plastic hole plugs are provided. Bolts are provided for connecting 5/16 diameter ring terminals to the

DC Input Contacts. Optional compression lugs (Vanner part no. D08241) are available for cables

sizes up to 250 MCM.

2. Select a location for the inverter. An ideal location is close to the battery; protected from weather and

moisture; and well ventilated.

3. Select an accessible location for the DC Fuse. The location should be within 18” of the battery and

accessible for visual inspection and replacement. If possible locate so the last DC connection can

safely be made at the fuse.

Summary of Contents for IT12-1400

Page 1: ...ave Inverter Owners Manual 1 IT SERIES Industrial True Sine Wave AC Power Inverter Models IT12 1400 IT12 2000 IT12 2600 IT12 3200 IT12 1600 IT12 2200S IT12 2800 IT12 3600PL IT12 1800 IT12 2400 IT12 30...

Page 2: ...arter or Engine Block 12 Volt IT Series DC to AC Inverter Circuit Breaker Panel Box Charging Fuse 250 Amp Minimun Charging Fuse 250 Amp Minimum Inverter Fuse See Figure 10 for Fuse and Wire Size Acces...

Page 3: ...R INDICATOR LIGHT 14 13 POSITIVE DC INPUT CONTACT 14 14 NEGATIVE DC INPUT CONTACT 14 16 CB 2 15 AMP AC OUTPUT CIRCUIT BREAKER 15 17 CB 1 20 OR 30 AMP AC OUTPUT CIRCUIT BREAKER 15 18 CHASSIS GROUND BON...

Page 4: ...0 WATTS 6 FIGURE 2 SPECIFICATIONS FOR MODELS RATED 2600 WATTS AND HIGHER 7 FIGURE 3 INVERTER TOP VIEW 12 FIGURE 4 INVERTER FRONT RIGHT SIDE AND BOTTOM VIEW 14 FIGURE 5 INVERTER FRONT AND LEFT SIDE VIE...

Page 5: ...ith the model numbers of the inverter and optional accessories you have purchased before proceeding with this manual If you require additional information please contact your dealer or contact us dire...

Page 6: ...s IT24 3500 255 amps Full load at 12VDC 160A 185A 210A 225A 235A 260A AC Output Wiring Method One Built in Receptacle GFCI Duplex Receptacle protected by a 15 amp circuit breaker Output AC 1 protected...

Page 7: ...65A 365A 170A AC Output Wiring Method One Built in Receptacle GFCI Duplex Receptacle protected by a 15 amp circuit breaker Output AC 1 protected by a 20 amp circuit breaker on models up through 2400 w...

Page 8: ...3 Terminal block for wiring remote control remote Inverter ON OFF LED remote Low DC Warning device and Auto Throttle control circuits 14 Indicator lights for Auto Throttle Signal Low Battery Warning L...

Page 9: ...2 0 cable D07923 03 3 0 Quick Connect Cable Set For use with customer supplied 3 0 DC input cable for IT12 1400 thru IT12 2200S Includes D07923 00 and mating quick connector for 3 0 cable D07923 04 4...

Page 10: ...prevent fire or explosion DO NOT install in confined areas or compartments that contain batteries or flammable materials WARNING Improper use of this product may result in risk of electrical shock Bot...

Page 11: ...ected equipment This includes any space containing gasoline powered machinery fuel tanks or joints fittings or other connections between components of the fuel system 2 To reduce the risk of battery e...

Page 12: ...S Industrial True Sine Wave Inverter Owners Manual 12 4 COMPONENT IDENTIFICATION and DESCRIPTION of OPERATION Figure 3 Inverter Top View 1 Top entry for positive DC input cable 2 Top entry for negativ...

Page 13: ...attery voltage has decreased to less than 11 22 volts DC Automatic inverter shutdown for low battery at 10 5 21 volts is imminent unless the battery voltage is increased 6 Overload Indicator Light Lig...

Page 14: ...Light is OFF Inverter is OFF Solid Green Inverter is ON and is producing AC power Blinking Green Inverter is in Load Demand Mode Figure 4 Inverter Front Right Side and Bottom View 11 Bottom entry for...

Page 15: ...C Output Circuit Breaker CIRCUIT BREAKER CB 1 top breaker protects AC Output AC 1 CB 1 is a 20 amp breaker on models up through 2400 watts CB 1 is a 30 amp breaker on models rated 2600 watts and highe...

Page 16: ...l customer supplied remote control and remote display wiring Please note that any wiring to this terminal block is optional Figure 6 Remote Control Terminal Block _____________________________________...

Page 17: ...le Four Parallel Remote Switch powered externally Factory jumper connecting terminals 1 and 2 32 2 Remote Inverter Indicator Light LED Terminals 4 and 5 See also item 10 Inverter Indicator Light Use T...

Page 18: ...the auto throttle in reference to battery voltage the Volt Guard Feature insures that the vehicle alternator produces maximum output when needed Use the Bosch relay to control the automatic throttle...

Page 19: ...ts and automatic inverter shut down for low battery voltage at 10 5 21 volts is imminent Install a amp in line fuse near the inverter as shown Figure 9 Remote Low Battery Warning 9 POS BLOCK INTERNAL...

Page 20: ...inverter in case the battery cables are connected backward reverse polarity 2 The wiring of your inverter installation should conform to the National Electric Code NEC and any other state or local cod...

Page 21: ...R NR NR NR 4 0 20 20 19 18 17 15 14 13 12 11 10 11 250MCM 20 20 20 20 20 17 16 16 14 13 12 13 Fuse Bussmann Vanner part number ANN300 04521 ANN400 04523 ANL500 03646 Fuse Holder Vanner part number 036...

Page 22: ...erify that the battery positive cable is not connected to the battery Insert DC cables through the strain reliefs and into the DC wiring compartment Torque DC cable mounting bolts to 180 inch pounds R...

Page 23: ...and are defined in Section 2 items 16 17 and 20 4 A cable clamp is provided to secure the AC output wiring A plastic plug is provided to plug the unused opening 5 Verify AC wiring installation Verify...

Page 24: ...6937 Please have your model and serial number available when consulting customer service Preliminary Checks 1 Indicator Light status 2 Inverter ON OFF Switch and Remote ON OFF Switch positions 3 AC Ou...

Page 25: ...gative DC cables reversed Problem Excessive audible buzzing during inverter operation but inverter operates loads Check Check mounting bracket bolt tightness Problem AC loads do not seem to be fully e...

Page 26: ...irst There are no other warranties that extend beyond those described on the face of this warranty Some states do not allow limitation on how long an implied warranty lasts so the above limitations ma...

Page 27: ...Record For maximum protection against electrical shock hazard operate the Test Switch on the Ground Fault Circuit Interrupter at least once a month and record the values in this supplied table Figure...

Page 28: ...True Sine Wave Inverter Owners Manual 28 Vanner Power Group 4282 Reynolds Drive Hilliard Ohio 43026 1 800 AC POWER 1 800 227 6937 Tel 614 771 2718 Fax 614 771 4904 www vanner com e mail pwrsales vanne...

Reviews: