Vari Lite VL3000 Series, Service Manual

Page 1: ...FAB ASSY BRACKET TRUSS HOOK 8 41 6030 4211 1 EA GOBO ASSY UNEVEN BARS POS 2 4 9 41 6030 5011 1 EA GOBO ASSY NIGHT SKY POS 1 3 10 41 6030 5503 1 EA GOBO ASSY PALM LEAVES POS 2 2 11 41 6030 5523 1 EA GO...

Page 2: ...handling it is best to wear clean cotton gloves in order to keep the lamp s glass as dirt and grease free as possible 6 5 4 7 x2 1 22 3 2 16 9 11 13 18 Alpha Rays Night Sky Tribal Break Up Pebbles Gl...

Page 3: ...No Item Qty UM Description 1 02 8001 0001 1 EA PRODUCT SUPPORT SHEET VARI LITE CUSTOMER SERVICE 2 02 8052 0001 1 EA CARD LIMITED WARRANTY 3 02 8700 0001 1 EA CARD PRODUCT REGISTRATION 4 02 9678 0002...

Page 4: ...NT RG 5 10 9678 0658 10 EA PLATE COUNTERWEIGHT 6 21 9678 0010 01 1 EA ASSY GENERIC LUMINAIRE 7 21 9678 0200 1 EA ASSY SPOT GOBO 8 21 9678 8640 01 1 EA ASSY HOT BOX SPOT 21 9678 8698 01 1 EA ASSY HOT B...

Page 5: ...PFZ 27 55 2284 0001 2 EA CARD GUIDE 3 LONG SNAP IN 28 55 6506 0024 2 EA SPACER 3 16 RND 1875 LG 141 THRU SS 29 55 6528 0001 2 EA WASHER 6 FLAT ZINC 30 55 6573 0001 2 EA HARDENED SHAFT 10MM DIA X 200M...

Page 6: ...F 71 3 VL3000 Spot Luminaire continued Figure 3 11 VL3000 and VL3000Q Spot Luminaire 1 30 x2 2 6 7 11 8 9 10 12 14 x4 13 15 x2 16 x2 17 18 22 x2 21 x8 22 x2 25 x2 23 x2 28 x2 29 x2 32 x2 2 11 3 4 5 x...

Page 7: ...VL3000Q WASH 6 21 9678 8640 02 1 EA ASSY WASH HOT BOX 21 9678 8698 02 1 EA ASSY HOT BOX VL3000Q WASH 7 21 9678 0660 01 1 EA ASSY FAN TRAY DUCT changed 03 01 05 21 9678 0659 01 1 EA ASSY FAN TRAY DUCT...

Page 8: ...55 2178 0001 1 EA CABLE ANCHOR MOUNT 8 SCREW MOUNT 24 55 2284 0001 1 EA CARD GUIDE 3 LONG SNAP IN 25 55 6506 0024 2 EA SPACER 3 16 RND 1875 LG 141 THRU SS 26 55 6528 0001 2 EA WASHER 6 FLAT ZINC 27 5...

Page 9: ...02 9678 0010 F VL3000 and VL3000Q Wash Luminaire continued Figure 3 12 VL3000 and VL3000Q Wash Luminaire 1 3 2 4 5 6 7 8 9 11 10 x2 12 x2 13 14 x2 15 x2 16 18 x2 17 x8 19 x4 20 x4 21 x2 22 x8 19 x2 2...

Page 10: ...ER 4c 53 6610 0003 1 EA SCREW 6 32 X 7 16 PPZ 4d 55 6568 0075 1 EA SPRING EXTSN 375 OD 1 00 LG 041 WIRE DIA 5 21 9678 0800 01 1 EA ASSY UPPER ENCLOSURE 6 53 2019 0004 4 EA NUT 3 8 16 X 7 32 THK HEX JA...

Page 11: ...ANUAL 76 02 9678 0010 F Generic Luminaire Assemblies continued Figure 3 13 VL3000 and VL3000Q Generic Luminaire Assemblies 1 2 3 4 5 6 x4 7 x5 8 x4 9 x4 10 11 x4 12 x3 13 x2 15 16 x5 3a 3b 3c x3 4a 4b...

Page 12: ...No Item Qty UM Description 1 10 9678 8620 1 EA FRONT CASTING 2 12 9678 8623 1 EA RIGHT SIDE RAIL MACHINED 3 12 9678 8625 1 EA LEFT SIDE RAIL MACHINED 4 21 9678 0615 1 EA ASSY BACKEND 21 9678 0616 1 EA...

Page 13: ...8 0674 1 EA BRACKET COVER TETHER 4 10 9678 0696 1 EA FOAM FRAME HEAD COVER added 10 01 03 5 12 9678 8610 1 EA HEAD COVER 12 9678 8610 1 EA HEAD COVER PAINTED VL3000 QUIET changed 9 10 03 6 53 5655 025...

Page 14: ...HEAD ASSEMBLY HEAD COVER ASSEMBLY 02 9678 0010 F 79 3 Figure 3 2 Head Cover Assembly 1 5 4 7 10 x4 6 x4 9 x4 Bottom View Bottom View 3 2 x4 8 x4...

Page 15: ...C FAN YOKE TO FAN not shown 25 9678 0014 1 EA CABLE ASSY BACKCAP INTERLOK TO GOBO INTERLOK not shown 12 53 2004 0002 6 EA NUT 8 32 KEPS ZINC PLATE 13 53 6519 0001 2 EA SCREW 4 40 X 5 8 PPZ 14 53 6545...

Page 16: ...78 0690 1 EA CABLE ASSY AIR DUCT OT SWITCH VL3000 QUIET cable not shown 31 10 9678 0680 1 EA INSULATOR TEFLON TO 220 32 53 2200 0004 1 EA NUT 4 40 KEPS No Item Qty UM Description 1 2 3 x2 4 5 6 7 8 9...

Page 17: ...Refer to Figure 3 4 Figure 3 4 80mm Fan Assembly No Item Qty UM Description 1 40 7145 0004 1 EA FAN TUBEAXIAL 80 X 80 X 38mm 28 CFM 230V added 03 11 04 2 53 2200 0006 4 EA NUT 6 32 KEPS SS 3 53 6558 0...

Page 18: ...ter Bulkhead Assembly No Item Qty UM Description 1 10 9678 0634 1 EA UV FILTER BULKHEAD 2 10 9678 0648 2 EA CLIP UV GLASS 3 41 9678 0608 1 EA UV IR FILTER 3 00 X 3 00 added 01 08 04 4 53 6530 0002 4 E...

Page 19: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 84 02 9678 0010 F Notes...

Page 20: ...231 4 EA PCB ASSY INDEX SENSOR 15 24 9678 3240 3 EA PCB ASSY WHEEL POSITION SENSOR changed 02 11 05 25 9678 2209 1 EA PCB CABLE ASSY GOBO INTERCONN changed 06 28 06 Not Shown 16 44 9663 1202 2 EA MOTO...

Page 21: ...dded 4 29 03 34 10 9678 0457 02 2 EA SPACER RND 3 8 OD 257 ID 190 LG AL added 4 29 03 35 55 6520 0001 2 EA WASHER WAVE SPRING 265 ID 367 OD 006 THK added 4 29 03 36 10 9678 0457 04 1 EA SPACER RND 3 8...

Page 22: ...PLATE ROTATING GOBO WHEEL 4 10 9678 0224 5 EA RETAINING RING PLANET 5 22 9678 0230 5 EA ASSY PLANET GEAR 6 22 9678 0233 1 EA SUN GEAR MOLDED ELASTOMERIC INTEGRAL BEARING 7 22 9678 0234 1 EA ASSY PULL...

Page 23: ...OTATING EFFECTS WHEEL 4 10 9678 0224 4 EA RETAINING RING PLANET 5 22 9678 0230 4 EA ASSY PLANET GEAR 6 22 9678 0233 1 EA SUN GEAR MOLDED ELASTOMERIC INTEGRAL BEARING 7 22 9678 0234 1 EA ASSY PULLEY GO...

Page 24: ...otor Assembly 21 9678 0243 Rev 0 Refer to Figure 3 9 Figure 3 9 Long Shaft Motor Assembly No Item Qty UM Description 1 10 9678 0330 1 EA PLATE MOTOR ADAPTER 2 44 9678 0249 1 EA MOTOR STEPPER 42MM X 34...

Page 25: ...LINK ASSY IRIS 7a 53 6605 0004 1 EA STUD 2 56 X 1 0 LG FULL THREAD STAINLESS STEEL 7b 54 1217 0005 2 EA KWIK LINK 2 56 SPRING STEEL 8 22 9678 0275 1 EA IRIS 49MM OD 9 44 9678 0278 1 EA MOTOR 17 94 SH...

Page 26: ...HEAD ASSEMBLY IRIS ASSEMBLY 02 9678 0010 F 91 3 Iris Assembly continued Figure 3 10 Iris Assembly 1 2 3 4 5 7 8 9 10 x2 11 x3 6 12 x2 13 x2 14 x3 16 x4 15 7a 7b 7b...

Page 27: ...68 0077 4 EA SPRING COMPRESSION 0 035 WIRE 0 300 DIA X 625 LG 11 12 9678 7155 1 EA REFLECTOR PRIMARY SMOOTH Wash Only 12 9678 7151 1 EA REFLECTOR PRI 40 LUNE DUAL CURVATURE Spot Only 25 9661 1522 1 EA...

Page 28: ...LY HOT BOX ASSEMBLY 02 9678 0010 F 93 3 Hot Box Assembly continued Figure 3 11 Hot Box Assembly 1 2 3 4 5 x3 6 11 13 x3 14 x2 12 x4 15 x8 16 x4 17 x4 18 x3 19 x3 20 8 x4 10 x4 7 x4 9 x4 Wash Version S...

Page 29: ...9678 0665 1 EA DUCT ASSY 4 23 9678 0699 2 EA FAN ASSY HEAD FRONT 5 53 5506 1375 6 EA SCREW 6 32 X 1 3 8 LG PPB 6 53 6519 0001 2 EA SCREW 4 40 X 5 8 PPZ 7 53 6530 0006 2 EA RIVET 1 8 OD POP 188 250GL 8...

Page 30: ...GOBO COLOR FAN ASSEMBLY VL3000Q CONTINUED 02 9678 0010 F 95 3 Gobo Color Fan Assembly VL3000Q continued Figure 3 12 Gobo Color Fan Assembly 1 2 3 4 5 x3 6 x2 7 x2 8 11 10 x2 5 x3 4 Spring installed a...

Page 31: ...nged 06 29 06 2 22 9678 0661 1 EA ASSY FAN TRAY 3 22 9678 0665 1 EA DUCT ASSY 4 23 9678 0684 2 EA FAN ASSY HEAD FRONT 5 53 5506 1375 6 EA SCREW 6 32 X 1 3 8 LG PPB 6 53 6519 0001 2 EA SCREW 4 40 X 5 8...

Page 32: ...Assembly 23 9678 0684 Rev 0 Refer to Figure 3 14 Figure 3 14 Head Front Fan Assembly No Item Qty UM Description 1 40 7125 0001 1 EA FAN 24V FAL6F24LH 2 52 6523 0002 1 EA CONN HOUSING 2POS PLUG SHROUD...

Page 33: ...mbly VL3000Q only No Item Qty UM Description 1 40 7125 0001 1 EA FAN 24V FAL6F24LH 2 52 6523 0002 1 EA CONN HOUSING 2POS PLUG SHROUDED WIRE TO WIRE 3 52 8347 0001 2 EA CONTACT 24 30AWG MALE CRIMP 4 55...

Page 34: ...Description 1 10 9678 0679 1 EA TRANSFER FAN TRAY 2 23 9678 0695 1 EA FAN ASSY TRANSFER 3 53 5506 1375 3 EA SCREW 6 32 X 1 3 8 LG PPB 4 55 6543 0001 2 12 FT GROMMET STRIP SERRATED POLYETHYLENE 5 55 6...

Page 35: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 100 02 9678 0010 F Notes...

Page 36: ...0174 1 EA LENS MOUNT MACHINE G3 12 12 9678 1179 01 1 EA LENS MOUNT MACHINE G1 13 12 9678 1179 02 1 EA LENS MOUNT MACHINE G2 14 21 9678 0110 1 EA ASSY ZOOM BOX 15 21 9678 0113 1 EA ASSY RAIL CARRIAGE 1...

Page 37: ...0001 6 EA SCREW 6 32 X 3 8 PFZ 37 53 6613 0008 4 EA SCREW 6 32 X 1 2 LG PPZ SEMS added 3 03 04 38 53 6614 0003 2 EA SCREW 6 32 X 5 8 PFZ NOT SHOWN 39 53 6617 0003 1 EA SCREW 6 32 X 1 PPB SEMS changed...

Page 38: ...T OPTIC ASSEMBLY 02 9678 0010 F 103 3 Spot Optic Assembly continued Figure 3 17 Spot Optic Assembly View 1 23 33 x2 24 36 x4 21 33 x2 36 x4 20 26 35 33 x3 48 34 40 x2 41 x6 49 Detail F F Detail E E F...

Page 39: ...iew 2 44 37 4 Interconnect PCB and Zoom Motor removed for clarity Detail A A Detail B B Detail C C 28 47 46 7 39 48 46 2 46 42 45 43 45 1 6 10 19 18 11 3 13 5 35 33 x2 33 x3 15 32 x6 27 3 50 3 Optical...

Page 40: ...x Assembly 21 9678 0110 Rev F Refer to Figure 3 19 Figure 3 19 Zoom Box Assembly No Item Qty UM Description 1 10 9678 0124 1 EA ZOOM BOX 2 10 9678 0125 1 EA BRACE FOCUS 3 10 9678 0126 1 EA BRACE REAR...

Page 41: ...re 3 20 Group 1 Lens Assembly No Item Qty UM Description 1 10 9678 0187 1 EA LENS CAP GROUP 1 2 10 9678 0175 1 EA SPACER RIBBED L1 L2 G1 3 10 9678 1128 1 EA SPACER LENS 3 4 G1 changed 6 26 03 4 10 967...

Page 42: ...Figure 3 21 Figure 3 21 Group 2 Lens Assembly No Item Qty UM Description 1 10 9678 1127 1 EA LENS RETAINER GROUP 2 changed 6 12 03 2 10 9678 0177 1 EA LENS SPACER L6 L7 G2 3 10 9678 0189 1 EA LENS BA...

Page 43: ...Rev 0 Refer to Figure 3 22 Figure 3 22 Group 3 Lens Assembly No Item Qty UM Description 1 10 9678 0193 1 EA LENS RETAINER GROUP 3 2 10 9678 0192 1 EA SPACER LENS 8 9 G3 3 10 9678 0191 1 EA LENS BARREL...

Page 44: ...ure 3 23 Figure 3 23 G4 Lens Mount Assembly No Item Qty UM Description 1 12 9678 0198 2 EA RING BLOCK MACHINED G4 2 22 9678 0174 1 EA LENS ASSY GROUP 4 3 53 6558 0001 4 EA SCREW 6 32 X 3 8 PPZ 4 55 33...

Page 45: ...mbly 22 9678 1103 Rev C Refer to Figure 3 24 Figure 3 24 Right Edge Bearing Assembly No Item Qty UM Description 1 12 9678 1102 1 EA EDGE BEARING MACHINED CASTING RIGHT 2 54 2056 0001 4 EA RING RETAINI...

Page 46: ...sembly 22 9678 1105 Rev C Refer to Figure 3 25 Figure 3 25 Left Edge Bearing Assembly No Item Qty UM Description 1 12 9678 1104 1 EA EDGE BEARING MACHINE LEFT 2 54 2056 0001 4 EA RING RETAINING EXTERN...

Page 47: ...Assembly No Item Qty UM Description 1 10 9678 1107 1 EA ZOOM TIMING CAM 2 10 9678 1108 1 EA PULLEY FLANGE 3 10 9678 1118 1 EA TIMING PULLEY ZOOM 4 53 6613 0008 2 EA SCREW 6 32 X 1 2 PPZ changed 11 08...

Page 48: ...ning Assembly No Item Qty UM Description 1 10 9678 0338 1 EA PULLEY ZOOM MOTOR changed 03 07 06 2 10 9678 1111 1 EA BRACKET ZOOM TENSION SHEETMETAL 3 44 9663 1326 1 EA MOTOR 17 53 SHAFT 11 8MH 5 5 OHM...

Page 49: ...Assembly 22 9678 1115 Rev D Refer to Figure 3 28 Figure 3 28 Interconnect Light Shield Assembly No Item Qty UM Description 1 10 9678 1114 1 EA SHIELD INTERCONNECT MOUNT LIGHT 2 24 9678 3116 1 EA PCB A...

Page 50: ...Figure 3 29 Figure 3 29 Rod Clamp Assembly No Item Qty UM Description 1 10 9678 0151 1 EA CLAMP OPTIC ROD CAST 2 53 2008 0006 2 EA SPRING CLIP 6 32 3 53 6616 0001 2 EA SCREW 6 32 X 3 4 PPZ 4 55 6528...

Page 51: ...HEEL 12 22 9678 0335 1 EA ASSY BEARING BLOCK FIXED WHEEL 10 9678 0323 1 EA WHEEL MOUNT 54 1259 0004 2 EA BEARING RADIAL FLANGED 0 25 ID 0 625 OD changed 6 25 03 13 22 9678 0403 1 EA ASSY STROBE 22 967...

Page 52: ...OTH SI KEVLAR 33 54 2060 0001 1 EA BELT TIMING MXL PITCH 165 TOOTH SI KEVLAR 34 55 2132 0011 4 EA STANDOFF 1 4 HEX 6 32 X 1 093 L SS 35 55 2132 0012 4 EA STANDOFF 1 4 HEX 6 32 X 0 75 LG SS 36 55 3303...

Page 53: ...ssembly continued Figure 3 30 Color Dimmer Strobe Assembly 1 2 3 x2 4 5 6 7 8 9 x5 10 11 12 13 14 15 16 17 18 19 20 21 22 23 x5 24 25 5 6 6 25 x2 25 x5 25 x4 26 x10 26 x2 27 x12 28 x5 29 x2 30 x5 31 3...

Page 54: ...pter Plate Assembly 21 9678 0331 Rev 0 Refer to Figure 3 31 Figure 3 31 Motor Adapter Plate Assembly No Item Qty UM Description 1 10 9678 0330 1 EA PLATE MOTOR ADAPTER 2 44 5031 0001 1 EA MOTOR STEPPE...

Page 55: ...0305 01 1 EA COLOR FILTER DEEP RED VL3000 6 41 9678 0305 02 1 EA COLOR FILTER KELLY GREEN VL3000 7 41 9678 0305 03 1 EA COLOR FILTER CONGO BLUE VL3000 8 41 9678 0305 04 1 EA COLOR FILTER MAGENTA VL300...

Page 56: ...9678 0010 F 121 3 Fixed Color Wheel Assembly continued Figure 3 32 Fixed Color Wheel Assembly 1 2 x6 3 x6 4 11 x6 12 x3 13 14 x6 OPEN POS 1 CONGO BLUE POS 2 ORANGE POS 3 KELLY POS 4 DARK POS 5 MAGENTA...

Page 57: ...4 22 9678 0468 1 EA ASSY LEFT STROBE BLADE 5 44 5029 0001 2 EA MOTOR STEPPER 42MM X 34MM AR 6 53 6513 0032 8 EA SCREW M3X10MM SEMS PPZ EXT TO 7 53 6609 0500 4 EA SCREW 6 32 X 1 2 LG PFZ 8 55 6659 000...

Page 58: ...8 1 EA ASSEMBLY LEFT STROBE BLADE 5 23 9678 0499 2 EA ASSEMBLY STROBE MOTOR VL3000Q 6 53 6520 0001 8 EA SCREW 4 40 X 3 8 PPZ 7 53 6609 0500 4 EA SCREW 6 32 X 1 2 LG PFZ 8 55 3306 0006 8 EA WASHER 375...

Page 59: ...5 Right Strobe Blade Assembly No Item Qty UM Description 1 10 9678 0464 1 EA STROBE BLADE changed 07 29 04 2 10 9678 0432 1 EA HUB STROBE BLADE 3 10 9678 0466 1 EA STROBE BLADE DAMPER 4 53 5559 0250 2...

Page 60: ...eft Strobe Blade Assembly No Item Qty UM Description 1 10 9678 0464 1 EA STROBE BLADE changed 07 29 04 2 10 9678 0432 1 EA HUB STROBE BLADE 3 10 9678 0466 1 EA STROBE BLADE DAMPER 4 53 5559 0250 2 EA...

Page 61: ...3 37 Figure 3 37 VL3000Q Strobe Motor Assembly No Item Qty UM Description 1 44 5035 0001 1 EA STEPPER MOTOR 2 PHASE PK 2 52 6524 0004 1 EA CONNECTOR HOUSING 4 POS RECEPT 3 52 8346 0001 4 EA CONTACT 24...

Page 62: ...22 9678 0435 Rev D Refer to Figure 3 38 Figure 3 38 Dimmer Wheel Assembly No Item Qty UM Description 1 22 9678 0420 1 EA PULLEY ASSY WITH BEARING 2 41 9678 0494 1 EA GLASS COATED DIMMER WHEEL changed...

Page 63: ...Wheel Assembly 22 9678 0472 Rev C Refer to Figure 3 39 Figure 3 39 Cyan Wheel Assembly No Item Qty UM Description 1 22 9678 0420 1 EA PULLEY ASSY WITH BEARING 2 41 9678 0471 1 EA GLASS CYAN COLOR WHEE...

Page 64: ...Assembly 22 9678 0474 Rev B Refer to Figure 3 40 Figure 3 40 Yellow Wheel Assembly No Item Qty UM Description 1 22 9678 0420 1 EA PULLEY ASSY WITH BEARING 2 41 9678 0473 1 EA GLASS YELLOW COLOR WHEEL...

Page 65: ...heel Assembly 22 9678 0476 Rev B Refer to Figure 3 41 Figure 3 41 Magenta Wheel Assembly No Item Qty UM Description 1 22 9678 0420 1 EA PULLEY ASSY WITH BEARING 2 41 9678 0475 1 EA GLASS MAGENTA COLOR...

Page 66: ...l Assembly 22 9678 0478 Rev B Refer to Figure 3 42 Figure 3 42 CTO Wheel Assembly No Item Qty UM Description 1 22 9678 0420 1 EA PULLEY ASSY WITH BEARING 2 41 9678 0477 1 EA GLASS COATED CTO 2 Painted...

Page 67: ...3 Rev A Refer to Figure 3 43 Figure 3 43 Gobo Clamp Assembly No Item Qty UM Description 1 12 9678 0691 1 EA GOBO CLAMP 2 53 6685 0625 2 EA SCREW CAPTIVE PANEL 6 32 X 0 625 LG PPS ZINC PLATED 3 55 6538...

Page 68: ...A Refer to Figure 3 44 Figure 3 44 Color Clamp Assembly No Item Qty UM Description 1 12 9678 0692 1 EA COLOR CLAMP 2 53 6685 0625 2 EA SCREW CAPTIVE PANEL 6 32 X 625 LG PPS ZINC PLATED 3 55 6538 0001...

Page 69: ...NUAL 134 02 9678 0010 F Edge Lead Screw Assembly 22 9678 1126 Rev B Refer to Figure 3 45 Figure 3 45 Edge Lead Screw Assembly No Item Qty UM Description 1 10 9678 1119 1 EA LEAD SCREW EDGE 2 55 6616 0...

Page 70: ...ion 1 10 9678 0945 1 EA TUBE WASH LIGHT BAFFLE 2 21 9678 0920 1 EA ASSY CONCAVE LENS STATIONARY 3 21 9678 0930 1 EA ASSY CONVEX LENS TRANSLATING 4 21 9678 0940 1 EA ASSY CONDENSER LENS 5 24 9678 3916...

Page 71: ...Lens Assembly No Item Qty UM Description 1 10 9678 0927 2 EA BEARING SHAFT BEAM SPREADER 2 10 9678 0928 2 EA LENS CLAMP BEAM SPREADER 3 12 9678 0168 1 EA MASKED CONCAVE LENS ARRAY MEDIUM 4 12 9678 09...

Page 72: ...EAM SPREADER 2 10 9678 0938 2 EA LENS CLAMP CONVEX 3 12 9678 0166 1 EA MASKED CONVEX LENS ARRAY MEDIUM 4 12 9678 0939 1 EA CONVEX LENS MOUNT MACHINED ADJUSTABLE 5 53 6515 0375 4 EA SCREW 10 32 X 3 8 L...

Page 73: ...BEAM SPREADER 3 10 9678 0942 1 EA LEAD SCREW BEAM SPREADER 4 10 9678 0944 1 EA CONDENSER LENS MOUNT 5 23 9678 1120 1 EA LINEAR ACTUATOR ASSEMBLY 6 42 9678 0174 1 EA 127MM CONDENSER LENS 7 53 6552 0001...

Page 74: ...8 0225 2 EA SHAFT GOBO WHEEL 2 10 9678 0952 1 EA WASH BULKHEAD 3 10 9678 0953 1 EA WASH APERTURE PLATE 4 53 6609 0001 4 EA SCREW 6 32 X 3 8 PFZ changed 11 11 03 5 53 6613 0001 4 EA SCREW 6 32 X 1 2 PP...

Page 75: ...ght Baffle Assembly 21 9678 0991 Rev A Wash Only Refer to Figure 3 51 Figure 3 51 Beam Spreader Light Baffle Assembly No Item Qty UM Description 1 10 9678 0658 8 EA PLATE COUNTERWEIGHT 2 10 9678 0990...

Page 76: ...D RELAY NOT SHOWN 25 9678 0781 1 EA CABLE ASSY YOKE FAN AND RELAY VL3000 QUIET NOT SHOWN 25 9678 0758 1 EA CABLE ASSY YOKE FAN NOT SHOWN 25 9678 0759 1 EA CABLE ASSY YOKE FAN VL3000 QUIET NOT SHOWN 9...

Page 77: ...00 SERIES LUMINAIRE SERVICE MANUAL 142 02 9678 0010 F Yoke Assembly cont Figure 3 52 Yoke Assembly 2 1 3 4 5 6 8 9 10 11 x8 13 x2 12 x2 13 x3 14 x4 15 x2 16 19 7 13 x2 13 x4 14 x2 4 13 13 x2 17 18 x2...

Page 78: ...HIGH TORQUE 5 53 2200 0006 2 EA NUT 6 32 KEPS SS 6 53 2200 0008 4 EA NUT 8 32 KEPS SS 7 53 6525 0001 2 EA SCREW 6 32 X 5 16 PPZ 8 53 6546 0001 4 EA SCREW 8 32 X 5 8 PPB 9 53 6682 0002 2 EA SCREW 4 40...

Page 79: ...27 Rev B Refer to Figure 3 54 Figure 3 54 Relay Electrical Assembly No Item Qty UM Description 1 04 9650 0044 1 EA LABEL RELAY WIRING VL7 2 52 8271 0005 2 EA RECEPT FASTON 1 4 16 14 AWG INSULATED 3 66...

Page 80: ...5 Yoke Fan Assembly No Item Qty UM Description 1 10 9661 0646 1 EA FAN TRAY 2 40 7113 0001 1 EA FAN 24V 80 X 80 X 25MM 32CFM 3 53 2200 0006 1 EA NUT 6 32 KEPS SS 4 55 2179 0003 1 EA CABLE SADDLE 75 X...

Page 81: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 146 02 9678 0010 F Notes...

Page 82: ...3 56 Color Sensor 1 PCB Mount Assembly No Item Qty UM Description 1 10 9678 0482 1 EA PCB MOUNT COLOR SENSOR 1 2 24 9678 3480 1 EA PCB ASSY VL3000 COLOR SENSOR 1 17 9678 3480 1 EA PCB COLOR SENSOR 1 5...

Page 83: ...Figure 3 57 Color Sense PCB 2 Mount Assembly No Item Qty UM Description 1 10 9678 0452 1 EA PCB MOUNT COLOR SENSE 2 2 24 9678 3454 1 EA PCB ASSY COLOR SENSOR 2 11 9678 0454 1 EA PCB COLOR SENSOR 2 52...

Page 84: ...HM MET O R3 R4 60 1445 8205 2 EA RES 1W 5 820K OHM METAL OXIDE C6 62 3039 2101 1 EA CAP 100PF 200V RAD CER 10 COG C5 62 3039 2330 1 EA CAP 330PF 200V RAD CER 5 COG C8 62 3040 0104 2 EA CAP 0 1UF 50V R...

Page 85: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 150 02 9678 0010 F Solid State Ignitor PCB continued Figure 3 58 Solid State Ignitor PCB...

Page 86: ...9678 0010 F 151 3 Wheel Position Sensor PCB Assembly 24 9678 3240 Rev 0 Refer to Figure 3 59 Figure 3 59 Wheel Position Sensor PCB Assembly No Item Qty UM Description 1 17 9678 3240 1 EA PCB WHEEL POS...

Page 87: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 152 02 9678 0010 F VL3000 Controller PCB 24 9678 3730 Rev 0 This item is only available as an assembly Figure 3 60 VL3000 Controller PCB...

Page 88: ...3 61 Figure 3 61 Wash Zoom Interconnect PCB Assembly Ref Item Qty UM Description 11 9678 1116 1 EA PCB ZOOM INTERCONNECT J3 52 6259 0008 1 EA HDR 4POS NT MTA100 SD RT ANG J4 52 6260 0015 1 EA HEADER...

Page 89: ...J4 52 6260 0015 1 EA HEADER 2POS MTA 100 SHROUDED J2 52 6447 0009 1 EA HEADER SHROUDED 4 POSITION 52 6467 0009 1 EA CONN FEM PLUG 3POS 30 24AWG 52 6467 0010 3 EA CONTACT SOCKET 30 24AWG CRIMP J1 52 6...

Page 90: ...HEAD YOKE PCB ASSEMBLIES ARC ZOOM INTERCONNECT PCB ASSEMBLY 02 9678 0010 F 155 3 Zoom Interconnect PCB Assembly continued Figure 3 62 Arc Zoom Interconnect PCB Assembly...

Page 91: ...arget PCB Assembly 24 9678 3112 Rev 0 Refer to Figure 3 63 Figure 3 63 Zoom Sensor PCB Assembly Ref Item Qty UM Description 11 9678 0112 1 EA PCB VL3000 ZOOM SENSOR J1 52 6447 0008 1 EA HEADER SHROUDE...

Page 92: ...0 Refer to Figure 3 64 Figure 3 64 Index Sensor PCB Assembly No Item Qty UM Description Ref 1 11 9663 1231 1 EA PCB INDEX SENSOR 2 52 6447 0009 1 EA HEADER SHROUDED 4 POSITION J1 3 86 7002 0005 1 EA...

Page 93: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 158 02 9678 0010 F Notes...

Page 94: ...9686 0846 2 EA HANDLE CAST ENCLOSURE 10 10 9678 0869 1 EA BRACKET LVS 11 10 9678 0886 1 EA SPACER PAN BEARING 0 235 THK 12 10 9678 0892 1 EA BUSHING WIRE PROTECTION PAN 13 10 9678 1876 1 EA AIR DIST...

Page 95: ...LY TO RELAY not shown 25 9678 0843 1 EA CABLE ASSY AC FAN LVS TO YOKE not shown 27 52 8295 0002 1 EA TERMINAL STRIP 300V 12AWG 20A 28 53 2001 0003 1 EA NUT 10 32 NYLON INSERT 29 53 2019 0004 4 EA NUT...

Page 96: ...62 55 6543 0001 0 312 FT GROMMET STRIP SERRATED 062 63 55 6543 0002 1 54 FT GROMMET STRIP SERRATED 125 64 55 6549 0001 4 EA WASHER 1 4 SPLIT LOCK NOT USED ON VL3000Q 65 55 6568 0074 2 EA SPRING CPRSN...

Page 97: ...ERIES LUMINAIRE SERVICE MANUAL 162 02 9678 0010 F Upper Enclosure Assembly continued Figure 3 65 Upper Enclosure Assembly Part 1 2 3 5 8 8 9 9 18 14 15 15 20 44 x4 42 x4 43 x4 43 x2 66 x2 50 x4 14 59...

Page 98: ...embly 6 12 23 17 16 38 49 21 30 x2 19 19a 19b 19c 19d 22 7 24 26 28 29 x2 29 x2 31 x2 31 53 33 x4 32 x2 42 51 51 38 x2 52 54 x2 Part is shown exploded for clarity 73 63 38 43 56 62 43 57 x2 55 x2 47 x...

Page 99: ...Assembly No Item Qty UM Description 1 10 9661 1249 4 EA POST TRUSS HOOK 2 10 9661 1350 1 EA COVER VENTILATION 3 10 9678 0893 1 EA 12 AIR SEAL UPPER ENCLOSURE changed 05 11 05 4 10 9678 0894 1 EA 6 AI...

Page 100: ...OOK SHORT EARLY PRODUCTION 1b 10 9678 0833 4 EA SPACER 1 25 2 10 9686 0883 1 EA COVER VENTILATION 3 10 9678 0837 1 EA AIR SEAL FAN SIDE 4 10 9678 0838 1 EA AIR SEAL APS SIDE 5 10 9678 0835 1 EA AIR SE...

Page 101: ...0 SERIES LUMINAIRE SERVICE MANUAL 166 02 9678 0010 F Ventilation Cover Assembly VL3000 Quiet continued Figure 3 68 Ventilation Cover Assembly 1 x4 2 8 x4 9 x4 10 x4 6 3 4 5 7 x2 Early production Curre...

Page 102: ...R DISPLAY BOARD added 05 26 05 4 24 9663 3830 1 EA PCB ASSY DMX INPUT changed 07 01 06 5 24 9678 3825 1 EA PCB ASSY DISPLAY changed 07 01 06 6 25 9678 0810 1 EA CABLE ASSY AC INPUT PIGTAIL changed 04...

Page 103: ...70 DMX Input PCB No Item Qty UM Description Ref 1 11 9663 1830 1 EA PCB FAB DMX INPUT 2 52 6259 0006 1 EA HEADER 5POS MTA FRCT LOK STRT POST J3 3 52 6625 0006 1 EA CONN RECPT XLR 5P FEM PC MT VERT J1...

Page 104: ...0 9461 7502 1 EA RES 0 1W 5 750 0 OHM CHIP THK FILM SUR MT C1 62 3038 0101 1 EA CAP 100PF 50V 10 MONO CER CHIP SUR MT C6 C13 62 3038 0103 2 EA CAP 0 01UF 50V 10 MONO CER CHIP SUR MT C3 C4 C7 C9 C12 62...

Page 105: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 170 02 9678 0010 F Display PCB continued Figure 3 71 Display PCB Top Side Bottom Side View From Component Side...

Page 106: ...ELIEF SKINTOP FLEX TYPE PG13 BLK 2 52 6401 2321 1 EA CONN PLUG CE MARKED 20A 250V TWIST LOCK MALE LINE 3 WIRE 3 52 8231 0005 1 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 4 52 8298 1160 2 EA FERRULE WIRE...

Page 107: ...Pulley Assembly 21 9678 0807 Rev E Refer to Figure 3 73 Figure 3 73 Pan Pulley Assembly No Item Qty UM Description 1 10 9678 0750 1 EA TIMING PULLEY 2MM GT 150 TOOTH 2 10 9678 0855 1 EA PAN FLAG 3 53...

Page 108: ...0680 1 EA MOTOR 3 PHASE SIZE 23 HIGH TORQUE 5 53 2200 0008 4 EA NUT 8 32 KEPS SS 6 53 6546 0001 4 EA SCREW 8 32 X 5 8 PPB 7 53 6682 0002 2 EA SCREW 4 40 X 1 4 LG PPZ SEMS EXT 8 55 2132 0014 2 EA STAN...

Page 109: ...be Assembly No Item Qty UM Description 1 10 9678 0809 1 EA PAN TOGGLE STOP 2 10 9678 0847 1 EA SILICONE FOAM WASHER 3 10 9678 0848 2 EA WASHER PAN TEFLON 4 12 9678 0877 1 EA PAN TUBE MACHINED 5 54 120...

Page 110: ...OT Sensor Electrical Assembly 23 9678 0687 Rev A Refer to Figure 3 76 Figure 3 76 Pan EOT Sensor Electrical Assembly No Item Qty UM Description 1 52 6524 0006 1 EA CONN HOUSING 6 POS RECEPTACLE 2 52 8...

Page 111: ...sembly 25 9661 1514 Rev A Refer to Figure 3 77 Figure 3 77 LVS Chassis Ground Cable Assembly No Item Qty UM Description 1 52 8231 0005 1 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 2 52 8271 0001 1 EA FAS...

Page 112: ...Chassis To Yoke Ground Cable Assembly 25 9661 1520 Rev C Refer to Figure 3 78 Figure 3 78 Chassis To Yoke Ground Cable Assembly No Item Qty UM Description 1 52 8250 0006 2 EA TERM 8 RING 10AWG 2 73 70...

Page 113: ...o Back Cap Ground Cable Assembly 25 9661 1522 Rev B Refer to Figure 3 79 Figure 3 79 Head to Back Cap Ground Cable Assembly No Item Qty UM Description 1 52 8311 0003 2 EA TERM RING 6 14 16 AWG NON INS...

Page 114: ...526 Rev C Refer to Figure 3 80 Figure 3 80 Ignitor to Relay Cable Assembly No Item Qty UM Description 1 52 8231 0005 1 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG changed 03 23 06 2 52 8312 0001 1 EA RECP...

Page 115: ...26AWG MALE MATE N LOK 2 2 52 6665 0002 1 EA CONN HOUSING 2 POS PLUG MATE N LOC 2 3 52 8413 0001 2 EA RECEPT FASTON 110 SERIES 22 18AWG INSULATED 4 55 2186 0002 2 EA CABLE TIE 09 WD 3 750 LG TEFZEL 5...

Page 116: ...erlok to Gobo Fan Interlok Cable Assembly 25 9678 0014 Rev B Refer to Figure 3 82 Figure 3 82 Backcap Interlok to Gobo Fan Interlok Cable Assembly No Item Qty UM Description 1 52 8414 0001 2 EA RECEPT...

Page 117: ...mbly No Item Qty UM Description 1 52 8414 0001 1 EA RECEPT FASTON 187 SERIES 24 20AWG UNISUL 2 52 8237 0002 1 EA TERM RING 4 24 20AWG 3 73 7089 0000 1 48 FT WIRE 22AWG BLK 300V 200C TEFLON STRANDED 4...

Page 118: ...sembly 25 9678 0675 Rev B Refer to Figure 3 84 Figure 3 84 Relay to Gobo Fan Interlock Cable Assembly No Item Qty UM Description 1 52 8230 0003 1 EA RECEPT 1 4 FASTON 22 18AWG TAPE MOUNT 2 52 8414 000...

Page 119: ...gure 3 85 Figure 3 85 Front Head Fans Cable Assembly No Item Qty UM Description 1 52 6396 3104 1 EA RECEPT 4POS MTA100 W POL TAB BLU CLSD END changed 05 03 06 2 52 6524 0002 2 EA CONN HOUSING 2POS REC...

Page 120: ...Yoke Fan and Relay Cable Assembly No Item Qty UM Description 1 52 6396 3103 1 EA RECEPT 3 POS MTA100 W POL TAB BLU CLSD END changed 05 01 06 2 52 6423 0003 1 EA HOUSING 3 POS MT RECEPT 2MM 3 52 8230...

Page 121: ...03 1 EA HOUSING 3 POS MT RECEPT 2MM 2 52 8230 0003 1 EA RECEPT 1 4 FASTON 22 18AWG 3 52 6396 3103 1 EA RECEPT 3 POS MTA100 W POL TAB BLU CLSD END 4 55 2186 0001 1 EA CABLE TIE 10 X 4 SMALL 5 55 2268 0...

Page 122: ...678 0682 Rev C Refer to Figure 3 88 Figure 3 88 OT Switch to Interlok Cable Assembly No Item Qty UM Description 1 52 8371 0001 1 EA RECEPT FASTON 24 20AWG UNISUL TIN PLT BRS 250 X 032 TAB 2 52 8414 00...

Page 123: ...escription 1 52 8231 0005 2 EA TERM RING 6 BLUE 16 14 AWG REEL PIDG 2 52 8274 1614 2 EA CONN BUTT SPLICE 16 14 PIDG 3 55 2186 0001 3 EA CABLE TIE 10 WD 4 00 LG SMALL 4 55 2200 0003 33 FT HEAT SHRINK 5...

Page 124: ...ble Assembly 25 9678 0689 Rev 0 Refer to Figure 3 90 Figure 3 90 Yoke to Head Ground Cable Assembly No Item Qty UM Description 1 52 8250 0011 2 EA TERM RING 10 122 10AWG REEL 2 73 7089 0010 15 17 FT W...

Page 125: ...2 AWG DBL ROW UNLOADED changed 05 01 06 9 52 6610 0040 2 EA CONN HOUSING 40 POS 26 22 AWG DBL ROW UNLOADED changed 05 01 06 10 52 8351 0004 180 EA CONTACT 26 22 AWG RECP MTE REEL added 05 01 06 11 55...

Page 126: ...ABLE ASSEMBLIES HEAD CONTROLLER CABLE ASSEMBLY 02 9678 0010 F 191 3 Head Controller Cable Assembly continued Figure 3 91 Head Controller Cable Assembly 11 x11 7 1 4 9 2 5 12 9 2 5 7 1 4 8 3 6 8 3 6 12...

Page 127: ...MANUAL 192 02 9678 0010 F Color Interconnect Cable Assembly 25 9678 1409 Rev 0 25 9678 1419 Rev 0 VL3000 Quiet Refer to Figure 3 92 Must be ordered as an assembly Figure 3 92 Color Interconnect Cable...

Page 128: ...OBO INTERCONNECT PCB CABLE ASSEMBLY 02 9678 0010 F 193 3 Gobo Interconnect PCB Cable Assembly 25 9678 2209 Rev 0 Refer to Figure 3 93 Must be ordered as an assembly Figure 3 93 Gobo Interconnect PCB C...

Page 129: ...v A Refer to Figure 3 94 Figure 3 94 Yoke Fan Cable Assembly No Item Qty UM Description 1 52 6396 3102 1 EA RECEPT 2 POS MTA100 W POL TAB BLUE CLSD END changed 05 02 06 2 52 6423 0003 1 EA HOUSING 3PO...

Page 130: ...Qty UM Description 1 52 6396 3102 1 EA RECEPT 2 POS MTA100 W POL TAB BLUE CLSD END 2 52 6423 0003 1 EA HOUSING 3 POS MT RECEPT 2MM CT 28 26 AWG 3 55 2186 0001 1 EA CABLE TIE 10 X 4 SMALL 4 55 2268 012...

Page 131: ...tch Cable Assembly No Item Qty UM Description 1 52 8313 0001 2 EA RCPT FASTON 1 4 18 14 AWG FLAG DBL CRP REEL 2 52 8392 0001 2 EA RECP FASTON 187 X0 32 16 14 AWG FLAG DBL CRP 3 55 2186 0001 1 EA CABLE...

Page 132: ...0 187 X0 32 16 14 AWG FLAG DBL CRP 5 52 8270 0001 2 EA CONTACT PIN 20 14AWG MNLOK REEL 6 52 8314 0001 1 EA PIN GND 20 14AWG MNLOK 060 130 INS DIA 7 55 2186 0001 3 EA CABLE TIE 0 10 WD 4 00 LG SMALL 8...

Page 133: ...VARI LITE VL3000 SERIES LUMINAIRE SERVICE MANUAL 198 02 9678 0010 F AC Input Splitter Cable Assembly continued Figure 3 97 AC Input Splitter Cable Assembly 3 x2 4 x2 12 5 9 5 10 13 11 6 2 1 7 x3 8...

Page 134: ...A Refer to Figure 3 98 Figure 3 98 Data I O Link Cable Assembly No Item Qty UM Description 1 52 6396 2904 1 EA RECEPT 4 POS MTA100 W POL TAB RED CLSD END changed 05 03 06 2 52 6396 2905 1 EA RECEPT 5...

Page 135: ...406 2 EA RECEPT 6 POS MTA100 W POL TAB WHT CLSD END 2 55 2186 0001 4 EA CABLE TIE 0 10 WD 4 LG SMALL 3 55 6621 0001 1 EA SLEEVE NYLON THIN WALL 6 SCR 1 0 LG 4 55 6699 0009 0 208 FT SLEEVING 3 8 NOM DI...

Page 136: ...last to Controller Cable Assembly No Item Qty UM Description 1 52 6396 3002 1 EA RECEPT 2 POS MTA100 W POL TAB WHT CLSD END changed 05 03 06 2 52 6396 3005 1 EA RECEPT 5 POS MTA100 W POL TAB WHT CLSD...

Page 137: ...8323 0002 4 EA CONTACT CRIMP 18 22 AWG SL 156 changed 05 03 06 5 52 8274 1614 2 EA CONN BUTT SPLICE 16 14 BLUE 150 OD MAX added 01 20 04 6 55 2186 0001 4 EA CABLE TIE 0 10 WD 4 00 LG SMALL 7 55 6699...

Page 138: ...0 POS MT 4 52 6524 0005 2 EA CONN HOUSING 5 POS RECEPTACLE 5 52 6588 0007 2 EA HOUSING 7 POS XH 250V 3A 2 5MM PITCH USE SXH CONTACTS 6 52 7007 0001 6 EA CONTACT 28 22 AWG PHOSPHOR BRONZE TIN PLT SXH 7...

Page 139: ...1 4 18 14 AWG INSULATED VO 3 55 2183 0001 0 33 FT HEATSHRINK 1 2 BLACK 4 55 2186 0001 3 EA CABLE TIE 0 10 WD 4 00 LG SMALL 5 55 6699 0003 3 19 FT SLEEVING 1 2 NOM DIA POLY EXP BRAIDED 6 73 3516 0504 0...

Page 140: ...52 6664 0001 2 EA CONTACT 22 26AWG FEMALE MATE N LOK 2 2 52 6664 0002 1 EA CONN HOUSING 2 POS CAP MATE N LOK 2 3 52 8231 0008 2 EA TERM SPADE 6 RED 22 16AWG INSERT 4 55 2186 0001 2 EA CABLE TIE 0 10 W...