Varian PROSTAR 210, Reference Manual

Page 1: ...AN IDstrument GrouplWalnut Creek Division 2700 Mitchell Drive Walnut Creek CA 94S98IUSAJPhoDe 925 939 2400 VARIAN PROSTAR 210 215 SOLVENT DELIVERY MODULE FieldReference Manual Also includes SD2001300...

Page 2: ...llTORLDWIDE sERt I I ifij1iv _ _ q J L l ic December 1998 Job n D Pandrea Marlager Technical Services December 1998 Charlene McKenny Manag er Customer Support...

Page 3: ...d SBC PCB s remain the same as the original The ProStar 210 215 now has a more compact footprint is lower in height and appearance is improved over the SD 200 300 The Pressure Module and Dynamic Mixer...

Page 4: ...ation should be returned to Walnut Creek Chromatography Systems for replacement Exceptions to this policy would be when the module can be easily repaired onsite with minimum downtime and when agreed t...

Page 5: ...Service office B C The Assembly Exchange Concept applies Service will be restricted to the performance of the instrument s electronic and mechanical hardware and clarification of operational problems...

Page 6: ...pin 03 935555 01 Cable Assy LCD Backlight 03 935556 01 210 Pump Assy 03 935504 01 215 Pump Assy 03 935505 01 210 Pump Motor Assy 03 935506 01 215 Pump Motor Assy 03 935507 01 Flag PWA 03 935542 01 Mi...

Page 7: ...to Front Panel PWA 03 936403 01 Assy Transformer 03 936132 01 Assy Harness Power Supply Primary 03 936133 01 Power Entry Module 43 400201 00 Main Power Switch 71 619106 00 Cable Power Supply 03 93624...

Page 8: ...ice of the instrument or accessory Repair or replacement under warranty does not extend the original warranty period Repair or replacement under warranty claims shall be made in Varian s sole discreti...

Page 9: ...local Varian office Argentina Varian Argentina Ltd Buenos Aires Tel 1 783 5306 Australia Varian Australia Pty Ltd Mulgrave Victoria rel 3 9566 1133 Austria Varian Ges m b H Vosendorfbei Wien Tel 43 1...

Page 10: ...shipping cartons do not proceed with unpacking of the instrument but report the condition s to the Carrier at time of receipt and to Varian Chromatography Systems 2700 Mitchell Drive Walnut Creek Cal...

Page 11: ...avy starting current demands is required for each ProStar LC system Note Single phase power only 120V 101V A measured GROUND to NEUTRAL potential of greater than 3 volts ac or dc indicates grounding p...

Page 12: ...lue brown Ground green yellow e h Line 1 brown Ground green yellow Figure 2 Power Cord Wiring 230 Vae NOTE Potential between neutral and ground should not exceed 3 volts CAUTION This instrument Is des...

Page 13: ...ce Detector 200 VA ProStar 310 UVNis Detector 225 VA ProStar 400 AutoSampler 150 VA ProStar 320 UVNis Detector 145 VA ProStar 410 AutoSampler 200 VA ProStar 330 PDA Detector 200 VA ProStar 420 AutoSam...

Page 14: ...40 24 11 9080 EC 14 3 36 5 8 6 22 18 75 48 34 2 15 5 AutoSamplers Fraction Collectors ProStar 400 11 1 28 3 11 8 30 17 3 44 34 16 with cooling option 41 19 ProStar 410 13 4 34 11 8 30 19 7 50 42 19 wi...

Page 15: ...red to complete installation of your system Most of this tubing is included in the accessory kits of specific LC instrument modules Additional tubing PEEK or Stainless Steel may be required for instal...

Page 16: ...d with a pneumatically controlled injector valve or a helium sparging unit there are no gas requirements for the ProStar LC system For gas requirements on these other devices consult the Operation Man...

Page 17: ...ity for effective thermal transfer were modified so extensive testing of this new layout was required Other cost saving ideas such as the phase out of the Rear Panel Interface PCB were implemented Per...

Page 18: ...5 to 2 5 V AID converter 1 programmable analog output 0 10 V Fluid Path 316 Stainless Steel titanium PEEK ceramic saphire ruby PTFE PCTFE or HOPE Appearance Coordinated to look like other modules of t...

Page 19: ...cuss Safety and Regulatory Meets the following safety and regulatory agency requirements EN 61010 EN 55011 for Class A EN 50082 1 for Light Industrial Equipment CSA 22 2 No 1010 1 UL 3101 01 File C hd...

Page 20: ...7 21 1998 rev 2 ASSV MA I N P JA 03 93S261 01 J7 J5 I RED fI JI0 IJ12 1 I SWl 71 61 9106 00 I I I o HT BRNI Hti NESS GRN YEL 03 93SSS4 01 g J HHT BLI 1 2 01 I H I HT BLU I 0 3b HT REO FLl 1 1 CI PUMP...

Page 21: ...2 INTGR LO 3 ADGROUHD 4 CHASSIS 6 D 5 ANALOG OUT J6 SIGNAL 6 ANALOG GHD 1 5U 7 RELAY 3 2 DGND 8 RELAY 3 3 AS 9 RELAY 2 10 RELAY 2 4 LCD CONT 5 E 11 RELAY 1 6 R W 12 RELAY 1 7 D1 REAR PANEL INTERFACE...

Page 22: ...oaraoh CHG HISTORY 08 PARTS LIST MENU II I I REV 1 ASSY BASIC PUMP MODEL 21 0 215 ASSEMBLY PROCEDURES i PREPARED BY Sax Makthepharack REVISED BY Steve Swihart CONTROL INDUSTRIAL ENGINEERING I REV DATE...

Page 23: ...odel 210 215 PAGE 2 of 15 REV 1 03 935502 01 ASSY CHASSIS BULKHEAD I 12 901165 00 2 PLCS t SCREW 8 32 X 1 4 SEMS EXT 22 302064 00 2 PLCS CARD GUIDE I I I I 23 609005 00 4 PLCS FOOT RUBBER REVISED BY S...

Page 24: ...00201 00 POWER ENTRY MODULE LINE FILTER 67 135430 00 FUSE 3A 250V BLACK WHITE J BLUElWHITE H REDIWHITE K BROWNIWHITE L MAIN POWER HARNESS INSTALLATION FUSE INSTALLATION 03 905466 11 ASSY GROUNDING STR...

Page 25: ...PARTS LIST tJ DOC 03 935501 00 DESC Ass Basic Model 210 215 PAGE 4 of 15 13 312008 00 NUT KEP 8 REV 1 POWER MODULE LINE FILTER REF BULKHEAD ASSEMBLY REF REVISED BY Steve Swihart CONTROL INDUSTRIAL EN...

Page 26: ...S 12 312060 32 X 3 8 S S T I SCREW CAP 10 0 1 I RO 028120 23 4 PLCS I WASHER FLAT 10 SS t 1 I i t CJ _ 14 212010 00 4 PLCS WASHER SPLIT LOCK 10 SST BULKHEAD ASSEMBLY REF 13 312006 00 NUT KEP 6 RO 0710...

Page 27: ...501 00 DESC Assv Basic Model 210 215 PAGE 6 of 15 REV 1 r j 5PLCS 12 901165 00 8 32 X 1 4 EXT SCREW SEMS SHOWN to I I I CONTROL INDUSTRIAL ENGINEERING I REV DATE 09 25 98 I I I il I REVISED BY Steve S...

Page 28: ...SWITCH TERM 03 935261 01 02 ASSY MAIN PWA w L CHANGE JUMPERS FOR MODEL 215 UNITS ONLY til SEE NOTES ON ASSEMBLY DRAWING 03 935261 00 12 901165 00 6 PLCS SCREW SEMS 8 32 X 1 4 EXT i i 12 901163 00 9 P...

Page 29: ...GE 8 of 15 REV 1 12 222008 24 4 PLCS SCREW 8 32 X 1 1 2 PH SST RO 026000 10 2 PLCS GUARD FAN 82 42 MM 03 935508 01 ASSY FAN PUMP NOTE INSTALL FAN SO THAT ARROW POINTS OUT OF UNIT 13 312008 00 4 PLCS N...

Page 30: ...RT NUMBER DESCRIPTION ITEM 1 EA 03 935501 01 ASSY BASIC PUMP MOD 210 1 1 EA 03 935501 02 ASSY BASIC PUMP MOD 215 2 0 1 EA 1 EA 03 935500 BX BOX SHIPPING 0 3 I 0 1 EA 1 EA 03 935509 91 KIT ACCESSORY PU...

Page 31: ...071 013 82 to Front Panel using two 4 40 x 1 4 Screws 12 312004 04 as shown 1 2 3 Secure the Rear Support Bracket 03 935522 01 using five 8 Flat Washers 14 112008 00 five 8 Split Lock Washers 14 2120...

Page 32: ...13 90 ASSY MODULE 4000PSI 50ML PEEK CONTROL INDUSTRIAL ENGINEERING I REV DATE 11 18 98 I 12 312008 06 5 PLCS SCREW CAP 8 32 X 3 8 SS 03 935522 01 03 935566 01 LABEL MANUFACTURING DATE 6 REVISED BY Dav...

Page 33: ...ss Mod 2000PSI 100ML __ PAGE 1 of 3 REV 1 CABLE TIE REF SEE NOTE 1 SHEET 2 OF 3 ASSY PRESSURE MODULE 2000PSI 100ML PEEK MODEL 210 215 ASSEMBLY PROCEDURES FRONT VIEW REVISED BY Dave Maderos REAR VIEW C...

Page 34: ...071013 82 to Front Panel using two 4 40 x 1 4 Screws 12 312004 04 as shown 1 2 3 Secure the Rear Support Bracket 03 935522 01 using five 8 Flat Washers 14 112008 00 five 8 Split Lock Washers 14 21200...

Page 35: ...LE 4000PSI 50ML PEEK CONTROL INDUSTRIAL ENGINEERING I REV DATE 11 19 98 12 312008 06 5 PLCS SCREW CAP 8 32 X 3 8 SS l 03 935522 01 BRACKET REAR SUPPORT J 03 935566 01 li LABEL MANUFACTURING DATE _ G R...

Page 36: ...0 DESC Ass Press Mod 4000PSI 50ML _ PAGE 1 of 3 REV 1 CABLE TIE REF SEE NOTE 1 SHEET 2 OF 3 ASSY PRESSURE MODULE 4000PSI 50ML PEEK MODEL 210 215 ASSEMBLY PROCEDURES FRONT VIEW REVISED BY Dave Maderos...

Page 37: ...013 82 to Front Panel using two 4 40 x 1 4 Screws 12 312004 04 as shown 1 2 3 Secure the Rear Support Bracket 03 935522 01 using five 8 Flat Washers 14 112008 00 five 8 Split Lock Washers 14 212008 0...

Page 38: ...6 5 PLCS SCREW CAP 8 32 X 3 8 SS 03 935522 01 r14 11200 00 5 PlCS A 03 935566 01 llm glM U mx l7 ts7 i lri LABEL MANUFACTURING DATE llp7 i11 j m v J If Y t JJ fuj M r i t Y tl fIJ fI ftiL JtJ RO 20017...

Page 39: ...DESC Assv Press Mod 4000PSI 10M_ PAGE 1 of 3 REV 1 ASSY PRESSURE MODULE 4000PSI 10ML PEEK MODEL 210 215 ASSEMBLY PROCEDURES CABLE TIE REF SEE NOTE 1 SHEET 2 OF 3 FRONT VIEW REVISED BY Dave Maderos REA...

Page 40: ...hown 1 2 3 Secure the Rear Support Bracket 03 935522 01 using two 8 Flat Washers 14 112008 00 two 8 Split Lock Washers 14 212008 00 and two 8 32 x 3 8 Cap Screws 12 312008 06 as shown 1 2 4 Secure the...

Page 41: ...0 SEE NOTE 1 2 3 FOR INSTRUCTION PART NUMBER fi I I I I CONTROL INDUSTRIAL ENGINEERING I REV DATE 11 18 98 RO 028120 55 4 PLCS WASHER FLAT 1 4 SS 1 t EARSUPPORT 1 Q P 03 935566 01 0 LABEL MANUFACTURI...

Page 42: ...8 PARTS LIST i DOC 03 935527 00 DESC Ass Press Mod 1200PSI 200M PAGE 1 of 3 REV 1 ASSY PRESSURE MODULE 1200PSI 200ML TI MODEL 210 215 ASSEMBLY PROCEDURES REVISED BY Dave Maderos CONTROL INDUSTRIAL ENG...

Page 43: ...22006 06 as shown 1 2 3 Secure the Rear Support Bracket 03 935522 01 using five 8 Flat Washers 14 112008 00 five 8 Split Lock Washers 14 212008 00 and five 8 32 x 3 8 Cap Screws 12 312008 06 as shown...

Page 44: ...11 11 r O t 14 212008 00 5 PLCS WASHER SPLIT LOCK 8 SS RO 071013 70 ASSY MODULE 6000PSI 25 50 ML TI CONTROL INDUSTRIAL ENGINEERING REV DATE 11 18 98 of I I I I I 03 935522 01 BRACKET REAR SUPPORT J 0...

Page 45: ...ss Press Mod SOOOPSI 50 PAGE 1 of 3 REV 1 CABLE TIE REF SEE NOTE 1 SHEET 2 OF 3 ASSY PRESSURE MODULE 6000PSI 50ML TI MODEL 210 215 ASSEMBLY PROCEDURES FRONTVIEW REVISED BY DaveModeros REAR VIEW CONTRO...

Page 46: ...12 222006 06 as shown 1 2 3 Secure the Rear Support Bracket 03 935522 01 using five 8 Flat Washers 14 112008 00 five 8 Split Lock Washers 14 212008 00 and five 8 32 x 3 8 Cap Screws 12 312008 06 as s...

Page 47: ...GINEERING I REV DATE 11 17 98 I I I f I I I I I I I I I I I I I 12 312008 06 5 PLCS SCREW CAP 8 32 X 3 8 SS 1 03 935522 01 BRACKET REAR S U P P O R T 14 212008 00 5 PLCS f rWASHER SPLIT LOCK 8 SS FACT...

Page 48: ...ress Mod 8700PSI PAGE 1 of 3 REV 1 ASSY PRESSURE MODULE 8700PSI 10ML TI MODEL 210 215 ASSEMBLY PROCEDURES CABLE TIE REF SEE NOTE 1 SHEET 2 OF 3 i J j i J FRONT VIEW REVISED BY Dave Maderos REAR VIEW C...

Page 49: ...on piston shaft 1 2 2 1 3 1 Press the Inlet Check Val u Cartridge RO 071 014 08 into the Inlet Check Valve Body RO 071 014 06 and assemble to the Liquid Head Assembly as shown 1 3 1 4 RO 071 014 03 P...

Page 50: ...sk RO 071014 11 as shown 1 1 2 Press the Pressure Seal RO 071014 13 into the 5ml Liquid Head RO 071014 14 using Pressing Tool T xxx until it bottom out 1 1 3 Insert two M4 x 7 x Screws RO 028151 54 wi...

Page 51: ...I DOC RO 071014 19 DESC Ass 5ml Li uid Head 8700 SI PAGE 1 of 3 REV 1 A55Y 5ML LIQUID HEAD 8700P51 55 5D 200 300 PUMP HEAD KITS ASSEMBLY PROCEDURES REVISED BY Ben Heine CONTROL INDUSTRIAL ENGINEERING...

Page 52: ...I I REV 1 TOP VIEW REF 03 935555 01 ASSY CABLELCD 14PIN REDSTRIPE 03 935556 01 ASSY CABLE LCD BACKLIGHT RED WIRE REVISED BY Dave Maderos RO 039000 13 DISPLAY LCD 2 X 24 CONTROL INDUSTRIAL ENGINEERING...

Page 53: ...rIITl chromatoaraDh CHG HISTORY D8 PARTS LIST t 1 II r II I REV 1 ASSY LCD DISPLAY PUMP MODEL 21 0 215 ASSEMBLY PROCEDURE REVISED BY Dave Maderos CONTROL INDUSTRIAL ENGINEERING I REV DATE 08 05 98 SH...

Page 54: ...where shown 1 5 INSTALLING DOOR PIVOT BRACKET 1 5 1 Install two Door Pivot Brackets 03 935538 01 into Front Panel using two 8 32 x 1 4 Sems Screws 12 901165 00 secure in place and leave top Bracket l...

Page 55: ...STRIP ELECTROSTATIC DISCHARGE J i 12 901165 00 2 PLCS CREW SEMS 8 32 X 1 4 SS J i J iMJ t 1 I 1 f i _ 12 901162 SCREW 00 3 PLCS SEMS 6 32 X 1 4 J I I I i it r r 03 935561 01 ASSY LCD DISPLAY PUMP r_ J...

Page 56: ...ORY 08 PARTS LIST DOC 03 935503 01 DESC ASSY FRONT PANEL PAGE 1 of 3 REV 1 ASSY FRONT PANEL MODEL 21 0 215 ASSEMBLY PROCEDURE f REVISED BY Steve Swihart CONTROL INDUSTRIAL ENGINEERING REV DATE 09 22 9...

Page 57: ...rque Coupling to 175 in lb using the Proto Torque DrIver and 3 8 Socket Using the Dial Depth Gauge 52 125 006 check the depth from the top of the Cam to the machined surface of the Motor tolerance is...

Page 58: ...AIL SIDE VIEW REF t 560 580 CONTROL INDUSTRIAL ENGINEERING I REV DATE 08 28 98 SEE NOTE 1 RO 028200 LE TIE O 3 PLCS REVISED BY Steve Swihart 51 408217 00 CONTACT SOCKET 10 24 AWG 1 RO 071 017 70 RO 02...

Page 59: ...l_ITl chromatoaraDh CHG HISTORY 08 PARTS LIST t 1 I I I 1 REV 1 ASSY STEPPER MOTOR MODEL 215 ASSEMBLY PROCEDURE ii REVISED BY Steve Swihart CONTROL INDUSTRIAL ENGINEERING I REV DATE 08 28 98 SHOWN...

Page 60: ...oto Torque Driver and 3 8 Socket Using the Dial Depth Gauge 52 125 006 check the depth from the top of the Cam to the machined surface of the Motor tolerance is min 560 580 Note Look between the botto...

Page 61: ...EE NOTE 1 I RO 028000 97RANSTORQUE r f COUPLING T I RO 028200 LE TIE O 3 PLCS ORANGE BLACK HOUSING 4 PIN 4 YELLOW RED 51 408217 00 CONTACT SOCKET 18 24 AWG RO 071017 70 ASSEMBLY CAM FLAG f i RO 035000...

Page 62: ...HG HISTORY 08 PARTS LIST I DOC 03 935506 01 DESC Assy Stepper Motor Model Cl PAGE 1 of 3 R EV 1 ASSY STEPPER MOTOR MODEL 21 0 ASSEMBLY PROCEDURE REVISED BY Steve Swihart CONTROL INDUSTRIAL ENGINEERING...

Page 63: ...G CAM FOLLOWER ASSEMBLY 1 4 1 Place the Came Follower Assembly RO 071013 IO over the two Drive Rollers previously installed 1 4 2 Install the two Right Drive Rollers using two Roller Sleeves RO 071013...

Page 64: ...SSY PWA FLAG RO 071013 12 222006 04 SLEEVE L LC SCRW 6 32 X 1 4 SS at I I 1 I I I RO 028150 33 2 PLCS RO 071013 19 SCREW SHCS 8 32 X 5 8 SPRING EXTENSION I I 1 c Y RO 071013 20 2 PLCS SCREW SHLDER 1 2...

Page 65: ...0 03 935507 01 REF ASSY STEPPER MOTOR MODEL 215 i i 14 212010 00 4 PLCS WSHR 10 SPLT LK SS I l 12 312060 08 4 PLCS CPSCRW 10 32 X1 2 SS C 3 4 PLCS RO 028150 3 _ 2 X 5 8 SCREW SHCS 8 3 RO 071 013 06 PL...

Page 66: ...7 l lIi Jl chromatoaraoh CHG HISTORY D8 PARTS LIST I c I REV 1 ASSY PUMP MOTOR DRIVE MODEL 21 0 215 ASSEMBLY PROCEDURE REVISED BY Steve Swihart CONTROL INDUSTRIAL ENGINEERING I REV DATE 08 26 98 SHOWN...

Page 67: ...Pump Bulkhead 03 935515 01 to Pump Chassis 03 935514 01 using five Pop RivetS 17 690901 00 Mount from bottonl of Bulkhead Chassis 1 1 2 Assemble Pressure Module Bulkhead 03 935516 01 to Bulkhead Asse...

Page 68: ...Ass Chassis Bulkhead PAGE 2 of 3 REV 1 3 03 935515 01 BULKHEAD PUMP t A t t n I I I I I I 1 t n II 03 925514 01 CHASSIS PUMP 03 935516 01 BULKHEAD PRESSURE MODULE 17 690901 00 9 PLCS RIVET POP REVISE...

Page 69: ...PARTS LIST rtJ DOC 03 935502 01 DESC Ass Chassis Bulkhead PAGE 1 of 3 REV 1 ASSY CHASSIS BULKHEAD MODEL 21 0 215 ASSEMBLY PROCEDURE REVISED BY Steve Swihart CONTROL INDUSTRIAL ENGINEERING I REV DATE...

Page 70: ...in 1 1 8 INSTALLING TRANSFORMER 1 8 1 Place Transformer Assembly 03 935553 01 over four studs mount on Bulkhead Chassis using four 8 Flat Washers 14 122008 00 and four 8 Kep Nuts 13 312008 00 Use Nut...

Page 71: ...x 1 4 Sems Screws 12 901165 00 three Screws from bottom and two Screws to center of Front Panel 1 4 2 Connector Main Power Harness Assembly to Main Power Switch in Front Panel Assembly BlacklWhite to...

Page 72: ...Power ModulelLine Filter 1 2 2 Strip approximately 3 4 of insulation from the Grounding Strap 03 905466 00 Wrap stripped wire two times around solder lug and solder in place 1 2 3 Connect Main Power H...

Page 73: ...D8 PARTS LIST I DOC 03 935501 00 _ __ _ _ _ _ DESC Ass Basic Model 210 215 PAGE 12 of 15 REV 1 i _ _ _ _ ii l Q CONTROL INDUSTRIAL ENGINEERING I REV DATE 09 25 98 22 11650 00 2 PLCS TIE CABLE 22 1196...

Page 74: ...CHG HISTORY 08 PARTS LIST I DOC 03 935501 00 DESC Ass Basic Model 210 215 PAGE 9 of 15 REV 1 t SHOWN i i Js r FAN J4 1 r _i f CONTROL INDUSTRIAL ENGINEERING I REV DATE 09 25 98 L d h L LQi REVISED BY...

Page 75: ...f f REV 1 DOC 03 935501 00 DESC Ass Basic Model 210 215 _ PAGE 10 of 15 CONTROL INDUSTRIAL ENGINEERING REV DATE 09 25 98 PARTS LIST I CHG HISTORY...

Page 76: ...DOC 03 935501 00 DESC Ass Basic Model 210 215 PAGE 11 of 15 PARTS LIST BLUE A DB CHG HISTORY 1 r Tm BLACK F g tC J i g t BROWN E i WHITE 0 1 f11ITlJ chromatoaraDh BLUE JUMPER C TRANSFORMER CONNECTION...

Page 77: ...1 1 03 935535 11 BRIDGE BULKHEAD 4 4 RO 028000 92 tviOUNT VIBRATION 3 l OD 31 1 1 03 935503 01 ASSY FRONT PANEL 4 4 13 312060 00 NUT KEP 10 32 SS 32 1 1 03 935502 01 ASSY CHASSIS BULKHEAD V 1 1 03 93...

Page 78: ...G o O N o T S C e t DO OT SCAlE DRAWING 01 PART _M _ _ _ 00 DRAWING ONLY DASH NO DESCRIPTION AP VD J _ _J_ _ NOT oniERv SE SPEC ANG I san a EO J PU M P 1 9J 10 O 27 3 3 _ AN DEC X XX 25 XXX varl 1 DF...

Page 79: ...T SCALE DRAYI1NG 00 DRAWING ONLY t DASH NO DESCRIPTION TWIST MOTOR WIRES ORANGE AND BLACK TOGETHER 1 2 TO 1 TURN TURN PER INCH ALSO TWIST MOTOR WIRES YELLOW AND RED TOGETHER 1 2 TO 1 TURN TURN PER INC...

Page 80: ...E 5 1 EA 03 914418 26 INSTALLATION QUALIFICATION CHECKLIST 6 1 EA 03 914773 00 NON CONFORMANCE REPORT 7 D 0 1 EA 03 935433 02 ASSY DOOR MEDIUM 8 N o T S C A 9 CAD R 38 03 935 509 00REV D R A W I N G t...

Page 81: ...0 I L J J7 RED 1 I r J5 r _ r RED 2 SW1 MAIN PWR SWITCH DPST 71 619106 00 WHT RED c GRN YEL H N FL1 FILTER LINE 5A 43 400201 00 F1 _J WHT BlK I H WHT BLU 2 r f I I I G I I K L_ l I_ _ F2 I I I I I I...

Page 82: ...ERFACE 14 06 14 PE1 J2 SIGNAL J3 SIGNAL 15 N C 1 AUX 5 1 INTGR HI 16 PEO 2 AUG GND 2 INTGR LO 3 STOP 3 ADGROUND 4 DGNO 4 CHASSIS GND 5 HOLD 5 ANALOG OUT 6 DGND 6 ANALOG GNO 7 TRANSFER 7 RELAY 1 MOTOR...

Page 83: ...log inputs Other extemal devices can be controlled through three relays while five predefined functions of the Solvent Delivery System are accessible through dedicated digital inputs Power comes from...

Page 84: ...Function 1 nle 2 slave in 3 master out 4 16X clock 5 ground 6 nlc 7 slave in 8 master out 9 16X clock J2 External contact closure inputs Note connect SPST relay contacts between the listed inputs and...

Page 85: ...1 Drive 3 9 nlc 2 Sense 7 10 Sense 3 3 Drive 2 11 nle 4 Sense 6 12 Sense 2 5 Drive 1 13 nle 6 Sense 5 14 Sense 1 7 Drive 0 15 nle 8 Sense 4 16 Sense 0 Function Order Function Pin Function Pin Sense 0...

Page 86: ...tion 1 analog input TRANSDUCER HIGH 2 analog input TRANSDUCER LOW 3 nlc 4 analog ground 5 configuration input 0 drive with relay contact to ground 6 configuration input 1 drive with relay contact to g...

Page 87: ...hich disconnect the motor frQm J9 and the 48V power supply from J13 5 should be open Using test system relay contacts make the following connections J3 2 and J11 2 to analog ground J3 3 J3 1 to J3 2 a...

Page 88: ...contact closure inputs Issue the keyboard lock command L through the serial port Close all 5 relays that connect the inputs on J2 to ground Read the states of the contact inputs with the I command an...

Page 89: ...and set R150 for a 14Vp p reading Set the flow to 10ml min 100 with the X command Adjust R27 for a 14Vp p reading from the phase A current transducer The mean value of the waveform must be between 10...

Page 90: ...d Retrieve 1 data point from the buffer d command which must be 0 5V 50mV Stop the ADC s command Set the INTEGRATOR HIGH input J3 1 to 2 5V 1mV leaving the INTEGRATOR LOW input J3 2 connected to Groun...

Page 91: ...simulates the CLEAR key for 100ms Read the pressure with the Q command checking for 82 1 Raise the voltage source setting to 200mV and wait 2 seconds The alarm will sound Read the pressure which must...

Page 92: ...oT ll o O _ Jl 10 IOI IOI IOI OTHERWISE SPECIFIED NOTES UNLESS 174 AFTER WAVE SOLDE ING 1 3 GI0 VR7 CR29 CR30 K1 K3 AND HS4 ITEM INSTALL 0 INCLUDED WITH HEATSINK 1 MOUNTING CLIPS A POSITIVE SIGN UP O...

Page 93: ...50 4 51 52 53 8 54 55 _ 56 C 57 79 80 81 82 83 84 85 86 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 _B_U_S_lNE_S_S_U_NI_T_ _3_8 I_D_RA_WI N_G_ _0_3_ 9_35_2_61 00 _1 REV 1 I SHEET 3...

Page 94: ...13 04 O l 1 05 01 15 D n7 16 D7 c a 9 1ft 58 AD _ 1 5 7 4 1 _ IloA 1 5 6 4 l _ Ilo 5 5 4 A3 _ c 5 4 i A 4 _ 1 5 3 A 5 a IiII I _ 5 L oi 1 A A 1 5 1 t A 7 _ I 1 1I 5 0 A l al tI _ _ 4 9 t A 9 J I 1 ft...

Page 95: ...F 37 4K 1 4W 1 100PPM RES MF 1 40K l 4W 1 100PPM RES MF 24 9K 1 4W 1 lOOPPM RES MF 22 1K 1 4W 1 lOOPPM RES MF 806 1 4W 1 lOOPPt f RES MF lO lW 5 200PPM RES MF 6 81K l 4W l lOOPP r RES NET SIP 47KX9 2...

Page 96: ...PHASE8 lev p p Jl f I P H A V P P o J 13 1 RCO 8 PHASE B DA fPENING PHASE A DA11PENING 5Y EF 5YREF RI08 lit Rll ft140 15 8 k t134 Jl10 Z ZlM R B 7 r J1 I 15 8K HAStA 3 1 t10l 0 0047 PI 1 AMP YOlT Al 8...

Page 97: ...1 Z5 M 4 1C o 11 25 PM R17 3 LTll68 R175 100 LSI OM8 0S R137 11 C14 o 1 63Y U7 t1 w 1yc r 8 t t NO c 1 7 330 25Y 13 166 8100 BOV R164 11 C155 0 1 53Y r J v Y C F NO HS3 YR 9 r si 1 tY 1 M Y S R73 47 5...

Page 98: ...SEE 03 935543 00 FOR A W SEE 03 935544 00 FOR SCHEMATIC SEE 03 935545 00 NOTES UNLESS OTHERWISE SPECIFIED 03 935542 01 PART 03 935542 00 DRAWING ONLY DO NOT SCALE DRAWING PART NUMBER OESCR IPTION DRA...

Page 99: ..._ 2 I8 I N 1 f 2 El S N q 3 u r a 4 J 1 1 1 1...

Page 100: ...E 03 935544 00 2 FOR FAB DRAWING SEE 03 935543 00 FOR PART SEE 03 935543 01 1 FOR ASSY DRAWING SEE 03 935542 00 FOR PART SEE 03 935542 01 NOTES UNLESS OTHERWISE SPECIFIED DRAWN DATE A DATE SAL TEDESCO...

Page 101: ...BLE LCD 14 PIN ASSY CABLE LCD BACKLIGHT ITEM 1 2 3 4 5 o o N o T S C A o R A W I N G 02 ASSY MODEL 500 01 ASSY MODEL 210 215 00 DRAWING ONLY DASH NO DESCRIPTION REV vartans DRAWING NO SIZE ASSY LCD DI...

Page 102: ...RIMARY LEADS TO BE 20t 5 LONG IULIOl5 OR EQUIVJ 20 AWG COLOR PER SCHEMATIC SECONDARY LEADS TO BE 20 5 LONG IUL 1015 OR EQVIV 18 AWG COLOR PER SCHEMATIC 3 OUTLINE DRAWING I INCLUDE MINIMUM SPACE LIMITA...

Page 103: ...250 40 FERRULE 2 PIECE 1 16 TUBING 10 0 2EA RO 025250 41 FITTING 1 16 OD TUBE 1 4 28 11 0 2EA 13 312008 00 NUT KEPt 8 32 55 12 1 t N 1 EA 22 119650 00 CABLE TIE 4 13 0 1 EA RO 071013 51 PLATE DRIP PRE...

Page 104: ...0 0l PLUG 1 4 28 TEFZEL 10 D 6EA 13 312008 00 NUT KEP 8 32 S5 11 0 1EA 22 119650 00 CABLE TIE 4 12 N lEA RO 071013 82 PLATE DRIP PEEK CAP PRESSURE MODULE 13 0 lEA RO 071013 98 JSSY MODULE 2000 PSI 100...

Page 105: ...RO 200170 01 PLUG 1 4 28 TEFZEL 10 6EA 13 312008 00 NUT KEP 8 32 S5 11 1EA 22 119650 00 CABLE TIE 4 12 1EA RO 071013 82 PLATE DRIP PEEK CAP PRESSURE MODULE 13 1EA RO 071013 90 ASSY MODULE 4000 PSI 50...

Page 106: ...13 82 RO 071013 80 03 935566 01 RO OOFTF3 01 __ 2 EA 6EA 1EA 1EA lEA 1 EA 2EA DASHN NEXT ASSEMBLY REQ 03 935500 01 REQ PART NUMBER EA 03 935522 01 1 EA 03 935523 04 0 1 EA 03 935524 01 a I 1 EA 03 935...

Page 107: ...00 NUT KEP 8 32 55 12 N 1 EA RO 071013 51 PLATE DRIP PRESSURE MODULE 13 0 1 EA RO 071013 99 AS5Y MO DULE 1200 PSI 200 ML TI 14 T 1 EA 03 935566 01 LABEL MANUFACTURING DATE 15 S 4EA RO 028151 76 SCREW...

Page 108: ...SCREW 6 32 X 3 8 55 SCREW CAP 8 32 X 3 8 5S WASHER FLAT 8 S5 V ASHER SPLIT LOCK 8 5S PLUG 1 4 28 TEFZEL FIniNG FERRULE 1 16 55 FERRULE 2 PIECE 1 16 TUBING FiniNG 1 16 00 TUBE 1 4 28 NUT KEP 8 32 5S C...

Page 109: ...TRUCTIONS 13 l 9 RO 031000 18 TUBING HEATSHRINK 3 64 10 8LK I 14 IN 4 RO 0310CO 03 TUBING HEATSHRINK 1 4 10 8LK I 15 E r 0 l 1 D VIEW A A SCALE 2 1 I 8 I P1 SHELL DRAIN WIRE P 5 p I 0 A P PRO 1 D yOR...

Page 110: ...IY SHEET NOT OniERWISE SPEC ANG Q E EO t l FIN DEC X XX l 25 XXX I _ varian DFT 4 03 935462 01 5 LC OTES AFTER ASSEMBLING BACKSHElL ITEM 3 INSERT SCREWS AND REfAINING RING 2 PLACES THROUGH BACKSHELL A...

Page 111: ...ve cartridge It has a threaded port to allow tUbing to be connected to the inlet BODY INLET CHK VLV F 5 10 25ML S5 BODY INLET CHK VLV F 5 10 25ML 55 BODY INLET CHK VLV F 5 10 25ML 55 BODY INLET CHK VL...

Page 112: ...NLET CHK VLV 50 100ML PK CARTRIDGE INLET CV 50SSWSS100SSWTI CARTRIDGE INLET CV 50SSWSS10055wn CARTRIDGE INLET CHK VLV 50 100ML PK CARTRIDGE INLET CHK VLV 200ML WTI Cartridge Outlet Check Valve The sta...

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Page 114: ...above may be installed without piston replacement in 5 and 10 mL heads only 5 mLSS 7101 657 PISTON AS5Y WI SPRING FI 5ML 5S 95 00 10 mL SS 7101 658 PISTON AS5Y WI SPRING FI 10ML SS 95 00 10 mL WSS 710...

Page 115: ...RAPHITE HSTLOY SEAL F 25ML SS WTI 50 00 25 mL WP 50 mL SS 400116 GRAPHITE HSTLOY SEAL F 50ML SS 65 00 50 mL WSS 50 mL WP J 100 mL SS 400103 GRAPHITE HSTLOY SEAL F l00ML SS 65 00 100 mL WTI 100 mL WP 2...

Page 116: ...00 10 mL S5 710 1 639 UHDPE HSTLOY SEAL 10ML 5S WS5 WTI 50 00 10 mL W5S 7101 639 UHDPE H5TLOY SEAL 10ML 55 W55 WTI 50 00 10 mL WTI 7101 639 UHDPE H5TLOY 5EAL 10ML 55 WS5 WTI 50 00 10 mL WP 25 mL 55 71...

Page 117: ...ER F 5 10 25ML LIC HEADS 38 00 10 mL S5 7101 604 INLET FILTER F 5 10 25ML LIC HEADS 38 00 10 mL WSS 7101 604 INLET FILTER F 5 10 25ML LIC HEADS 38 00 10 mL WTI 7101 604 INLET FILTER F 5 10 25ML LIC HE...

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Page 119: ...50 200 and 50 300 Solvent OeliverySystems Service Manual varian chromatography systems 2700 mitchell drivelwalnut creek ca 94598 1675 usa 9920 145 Rev A April 30 1995...

Page 120: ...e Assembly and Power Supply 12 Troubleshooting The Pump Not Operating 12 Troubleshooting The Pump Operating With Severe Vibration 14 Cam Flag PCB 15 Display Board 15 Pump Drive Parts Replacement 16 Me...

Page 121: ...ctional Block Diagram 8 5 CPU Board Block Diagram 9 6 SD 200 3oo Parts Overvie w 11 7 Troubleshooting The Pump Not Operating 12 8 Motor Connector Pinout 13 9 Troubleshooting The Motor Operating With S...

Page 122: ...eplaceable Parts Pressure Unit Assembly 10 12 SD 200 Motor Connector Resistance Values 13 13 5D 3oo Motor Corinector Resistance Values 14 14 CPU Board Voltages 35 15 Jumper Factory Setting 37 16 Power...

Page 123: ...Table of Contents TOe 4 Blank page 9920 145 Rev A April 30 1995...

Page 124: ...ing warnings cover two situations you are likely to encounter with the unit cover off Warning You must disconnect the power cord to work with the SO 200 300 with the cover off That is because you can...

Page 125: ...4 3 in 36 3cm Height 7 6 in 19 3 em Depth 13 8 in 35 1 em Note Without pressure module pump head pump head clamp or contact panel Table 2 Specifications 50 200 Drive Module Electrical Power 90 264 VAC...

Page 126: ...2 3 A Fuse 3 AG 3 Amp 250 V Sio Blo Temperature 4 to 30 C noncondensing humidity Analog inputs 1 differential 0 5 to 2 5 V 100k n Dynamic Range 19 bits 0 5 V to 2 5 V Maximum Sampling rate 60 Hz Anal...

Page 127: ...55 4000 7101 065 0 05 50 25 Ill min 2 5 J 1Vmin 0 001 Notes W Washing 55 Stainless steel TI Titanium 1 00 of selected flow rate all head sizes or the indicated value for specific sizes 0 1 of seleete...

Page 128: ...Preparative 7101 082 Table 9 Specifications Pressure Module Plastic Maximum Maximum Flow Pressure Type Part No 10 mUmin 4000 psi Analytical 7101 085 50 mUmin 4000 psi Serniprep 7101 086 100 mUmin 200...

Page 129: ...motor drive assembly Pump head Pressure Module optional and installed in only one unit in a group of solvent delivery systems Physical Description Figures 1 and 2 show views of the front and rear pan...

Page 130: ...Figure 2 50 200 300 Rear View 1 Cooling Fan 2 Pressure Module Connector 3 External Contacts Panel 4 RS 422 Connector Figure 3 External Contacts Panel Detail o MeR AUX sY HI MeR AUXGNO LO MeR STaa GNO...

Page 131: ...al block diagram of a SD 200 300 Figure 4 50 200 300 Functional Block Diagram SD 200 300 Drive Module Motor Drive Assembly CPU Board Power Supply Display Board I Transducer Cable 8 Solvent Source t Pu...

Page 132: ...8t NMI I Reset Power Failure Pwr Fail 48V t 15V t 15V 5V Power Conn Flag Flag Conn Interface Keybd Keybd Conn Interface 68HC11 Rear Digitalin Panel Relay Interface Contacts Audio Buzzer SeriaJ Conn Se...

Page 133: ...7101 300 SO 300 SP7101 301 Battery Soldered in CPU Board SP71 01 208 209 SP4010 006 Rev E and earlier Snap in CPU Board SP71 01 208 209 SP4010 007 Rev F and later CPU Board 50 200 SP71 01 208 50 300 S...

Page 134: ...oard Battery Cam Follower Assembly Roller 4 Assembly Symptoms suggesting replacement Unit settings vert to default settings after powering down and On startup the unit momentarily displays the message...

Page 135: ...ommonly replaced as a set of four CPU Board Motor Drive Assembly and Power Supply Figure 7 Troubleshooting The Pump Not Operating Replace MOIor Drive Assy CPU Soarer 0penI Short v Two basic situations...

Page 136: ...oint check at the CPU board is good disconnect the motor and check resistance values at the motor drive connector Figure 8 shows the motor connector pinout Tables 12 and 13 show resistance values for...

Page 137: ...With Severe Vibration Figure 9 summari s troubleshooting this situation Figure 9 Troubleshooting The Motor Operating With severe Vibration Replace CPU Board In Spec Pump Runs With Vibration Replace O...

Page 138: ...e the unit 4 Powerup The cam flag PCB check is good if after the self test completes the cam rotates so that its flat side aligns with the front of the unit Display Board Symptoms and action If the ba...

Page 139: ...ssembly Cam Follower Part Number SP7101 505 Replacement Cam Follower SP2815 161 Screw SHCS 10 32 x 7 8 55 2 for right rollers SP7101 311 Roller sleeve 2 for right hand roller SP2812 044 Shim Washer 0...

Page 140: ...Assembly Cam Follower Assembly Cam Follower Pump Drive Parts Replacement Cam Follower Mounting Nut i 9920 145 Rev A April 30 1995 Cam Follower Support Return Spring Assembly Screw 4 Cam Follower Asse...

Page 141: ...tion of the pump If this assembly is changed pumping specifications may no longer be met To remove the cam follower 1 Power down 2 Disconnect the power cord Warning You must disconnect the power cord...

Page 142: ...mbly Note the Shim washer that is with each roller so that it can be used when reinstalling the roller 8 Remove the cam follower with its grease fitting after removing its mounting nut lock shim washe...

Page 143: ...lay when the mounting screw is fully tightened Pump Drive Parts Replacement Cam Follower 20 Caution Make sure that absolutely all horizontal play is removed from the rollers 7 Apply liquid lubricant w...

Page 144: ...hick SP2812 046 Shim Washer 0 010 Thick SP1600 040 Liquid Lubricant SP1600 043 Grease Rollers are typically replaced as a set of four Figure 13 shows the cam follower assemblyJ the motor drive rollers...

Page 145: ...crews for the cam follower assembly_This is critical to the operation of the pump_ If this assembly is changed pumping specifications may no longer be met To remove the rollers 1 Power down 2 Disconne...

Page 146: ...shim washers that make vertical play less than 0 002 inches 2 Install the two right rollers with their shim washers and mounting screws Do this as follows Use the shim washers originally with each rol...

Page 147: ...cover off and power on Do not touch the power switch power plug or any part of the power supply particularly the heat sinks Rollers 24 9 Press Run and observe that the pump operates properly 10 Power...

Page 148: ...nd The cam follower is in good condition The rollers are in good condition Vibration can not be eliminated by adjusting pot R78 See Adjustment for Resonance below Ohm check at the motor connection ind...

Page 149: ...ect the motor connector at the CPU board 8 Remove the motor drive assembly after removing its four Allen mounting screws Replacement To replace the motor drive assembly 1 Position the motor drive asse...

Page 150: ...PCB 4 Connect the ground strap at the motor drive assembly Caution Besure the ground strap is fully tightened 1 Front Bezel I I I I Faceplate Openingj I I I i L Front Flange Motor Drive Assembly 5 Con...

Page 151: ...the heat sinks 3 Set the pump flow to 70 of head size selected in Setup HdSz For example assuming a head size of 10 you would Press lW Setup and press Enter For PUMPS enter A For HdSz select 10 Press...

Page 152: ...Rev E and earlier have a soldered in battery Symptoms suggesting replacement Unit settings revert to default settings after powering down and On startup the unit momentarily displays the message Reset...

Page 153: ...30 To remove the battery frrst remove the CPU board 1 Power down 2 Disconnect the power cord Warning You must disconnect the power cord to work with the 5D 200 300 with the cover off That is because y...

Page 154: ...t to its three contact points When soldering use A soldering iron with a Weller screwdrive tip rated at 700 F 371 C or equivalent Kester 44 type solder or equivalent Do not install the battery jumper...

Page 155: ...ates properly the cursor is at HdSz and the setting remains 100 9 Power down 10 Position the cover and install its eight Phillips screws 11 Reset values that were in the unit prior to battery replacem...

Page 156: ...over Replacement Snap In Battery To replace the battery 1 Install the new battery and its cover Do not install the battery jumper at this time 2 Power up Warning Exercise extreme caution InjUry from e...

Page 157: ...he cursor is at HdSz and the setting remains 100 6 Power down 7 Position the cover and install its eight Phillips screws 8 Reset values that were in the unit prior to battery replacement Pump Drive Pa...

Page 158: ...ment One display row has all black squares and one row is blank Both rows are blank and the 5 V reference test point if out of specification and the pump does not ron See Table 14 for CPU board voltag...

Page 159: ...to work with the 5D 200 300 with the cover off That is because you can still get an electrical shock with the cover removed even if the power switch is off 3 Remove the cover after removing its eight...

Page 160: ...alled JP8 50 200 or 50 300 Installed JP9 50 200 or 50 300 Installed JP10 50 200 or 50 300 Installed JP BATT Connects battery Installed Installed JP CLK Clock 7 5 MHz 15 MHz 7 5 MHz 7 5 MHz To replace...

Page 161: ...d In rare cases you may need to make zero and scale adjustments Analog Output Verification Zero and Scale For these checks you need to remove the cover 1 With the power off and power cord disconnected...

Page 162: ...ter to the 48V test point It should read 48V 3V 2 6 Tum the pump power switch OFF then ON The pump should start without indicating any failure warning Repeat this step two more times to verify correct...

Page 163: ...ey and allow pump to ramp to maximum flow again to verify resonance has not increased Re adjust R78 o minimize resonance ifrequired 5 1 Connect the pump to the computer using a controller Cable 5 2 Th...

Page 164: ...Page 7 of7 7 1 Clear the GLP memory and tum off the power switch Wait 30 seconds then measure the battery voltage The battery must have 3 1 3 3 volts 8 HI POT 8 1 Hi Pot test per General Hi Pot Test P...

Page 165: ...ly is unshielded with line potential voltage Exercise extreme caution in troubleshooting the power supply Injury from electric shock is possible with the cover off and power on With power on the heat...

Page 166: ...o work with the SO 200 300 with the cover off That is because you can still get an electrical shock with the cover removed even if the power switch is off 3 Remove the cover after removing its eight P...

Page 167: ...tions Note the Star washer for the ground strap between the lug and the chassis 3 Position the CPU board and install its mounting screws 4 Connect the seven CPU board connectors 5 Connect the power co...

Page 168: ...tt jumper Should be removed After the battery is reinstalled Power up and replace JP Batt jumper power supply pins 7 YEL 1 SV WHT 5V RED SV PIN 4 5 BLK GND BLU GND SENSOR ORN 48V Jumper configuration...

Page 169: ...device UV 1 to the ANALOG OUT 3 Set unit ID to MC 4 On the keypad press w Setup and press Enter 5 From the AOut menu enter off This sets analog out to O 6 Check the DMM for 0 V 2 4 mV 7 Adjust the zer...

Page 170: ...elect 10 Press Flow To set the flow rate at 70 for mL min enter 7 000 4 Adjust the flow rate up and down to find the setting that causes the worst resonance For example use the up and down arrows to t...

Page 171: ...er supply is unshielded with line potential voltage Exercise extreme caution in troubleshooting the power supply Injury from electric shock is possible with the cover off and power on With power on th...

Page 172: ...to work with the SD 200 300 with the cover off That is because you can still get an electrical shock with the cover removed even if the power switch is off 3 Remove the cover after removing its eight...

Page 173: ...r mounting screws Replacement To replace the power supply 1 Position the new power supply and install its four mounting Phillips screws 2 Connect its two wire connections Note the star washer for the...

Page 174: ...d 3 Manually position the cam so that the return spring has maximum extension the flat side will align with the right cam follower shaft as you face the unit 4 Power up The cam flag PCB check is good...

Page 175: ...the cam flag PCB cable to the fan assembly 6 Remove the cam flag PCB after removing its Phillips mounting screw Replacement To replace the cam flag PCB 1 Position the cam flag PCB and install its Phi...

Page 176: ...est points near P6 Test point 5 V reference Table 18 shows these specifications Electrical connections checked good Display Board Assembly Pump Drive Parts Replacement Table 18 CPU Board Voltages Test...

Page 177: ...nnect the power cord to work with the SO 200 300 with the cover off That is because you can still get an electrical shock with the cover removed even if the power switch is off 3 Remove the cover afte...

Page 178: ...our settings Replacement To replace the display board assembly 1 Position the display board and install its four mounting nuts 2 Connect the two CPU board connectors 3 Connect the power cord 4 Poweron...

Page 179: ...7101 399 Symptoms suggesting replacement Erratic pressure readings No pressure Possible causes of those symptoms include Transducer electrical failure Transducer O ring failure Membrane puncture After...

Page 180: ...Pressure Module 6000 psi Similar To 8700 Module Mounting Screws 3 Pressure Unit Mounting Screw 4 Figure 23 Pressure Module 4000 psi Similar To 2000 Module Mounting Screws 50 Pressure Unit i I Mounting...

Page 181: ...Pressure Unit Assembly Replacement Figure 24 Pressure Module 1200 psi Pressure Unit Mounting Screw 4 9920 145 Rev A April 30 1995 51...

Page 182: ...Pressure Unit Assembly Replacement Blank page 52 9920 145 Rev A April 30 1995...

Page 183: ...bottom similar to the following lIJl jllf PUMP MODEL 50 200 SERIAL NO L4021 0 90 250V 50 SO Hz 75 WATTS FUSE 3AG 2 AMP 250V NORMAL BlO MADE IN U S A The six character serial number has the following...

Page 184: ...ier soldered in battery power supply SP4000 006 B 3 31 95 Serial number K40124 and later snap in battery power supply SP7101 126 Table 23 Revision History 50 200 300 CPU Board SP7101 208 209 Rev Effec...

Page 185: ...005 Rev D and later SP7101 127 50 300 Rev A SP4000 006 RevS SP7101 126 Pressure Unit PK 2000 psi 200 mUmin SP7101 398 Pressure Unit PK 4000 psi 10 mUmin SP7101 380 Pressure Unit PK 4000 psi 50 mUmin...

Page 186: ...P 38 4K JP4 Jumper Clock 7 5 MHz 15 MHz JP CLK 3 Jumper Connects battery JP BATT 1 Jumper 50 200 2 3 or SO 300 1 2 JP6 2 JP7 10 Jumper 50 200 Not installed JP8 50 300 Installed JP9 8 JP10 Resonance Po...

Page 187: ......

Page 188: ...Appendix D PCB Assembly Drawing and Schematic Back of Assembly Drawing 1 9920 145 Rev A April 30 1995 58...

Page 189: ...os D5 D4 03 40i i __ _ E_ R I RS Vo VDD _ _ VSS 08 07 R1 56 Mt ltt _c STOP ICC U 15 0 I R22 r MM74HC94N 1CUPA 1 IHJ CT r Yt v l U15 A llEIEf I 4 7K I C 1HC t j U8 IIXIVPOe 2Jt TXIVPO zIt r t i ir L j...

Page 190: ...Appendix D PCB Assembly Drawing and Schematic Back of Schematic 1 of 5 e e J _ 9920 145 Rev A April 30 1995 60...

Page 191: ...71 1 1 833 C1 1 I e C1 J8 Cll7 R152 o e33 4 87K 1 i Ct16 TP5 r 8 118 r JI lpt16R6ti611rL _ PHASE A R143 1 1S8pF R 139 8M 1 8 n U35 D 15 8K 1 1 88M 1 I I 1 a _ R r a ll 4 _ _ R 4 2 I U35 C VLF347N 1 58...

Page 192: ...Appendix D PCB Assembly Drawing and Schematic Back of Schematic 2 of 5 9920 145 Rev A April 30 1995 62...

Page 193: ...3 _ r o o C60 R 3 U26 A 1eeK e 1 LF353N Rli 4 39 21 0 1 C13 cs It Jr I L e l v t1 RELAY1 RELAY3 It U26 B ADG202AKN 11 _ _ 1i_ _ C58 t1 e00pF RArp 62 I 10 0K e l U26 A ADG202AKN r i 3 r I v C62 vec m...

Page 194: ...Appendix D PCB Assembly Drawing and Schematic Back of Schematic 3 of 5 9920 145 Rev A April 30 1995 64...

Page 195: ...__ vss i MIC1428CN i MIC1428CN U30 we VDD C73 P pf U28 A 2 _ _ vl V 4 _ 1K 8 1 s al15 P V AI I I K e 1 tD CS 1 LF347N R81 leepF VDD C95 f voe C71 f 82 R 7 1 leeepF NPO 1 lee0pF NPO U29 1 1 e l VSS U33...

Page 196: ...Appendix D PCB Assembly Drawing and Schematic Back of Schernatic 4 of 5 1 9920 145 Rev A April 30 1995 66...

Page 197: ...WER SUPPLY AGND P6 6 D J 48V 48V P6 7 POWER FAIL oPE pr q __a_ AGND P9 1 R31 FAN 212W P9 2 CE3 2 J R34 18K 1 5VREF SVREF R33 18K 1 5VOLT REFERENCES SVREF 5VREF VDD ADREF r I I UNUSED PARTS I I I U12 B...

Page 198: ...Appendix D PCB Assembly Drawing and Schematic Back of Schematic 5 of 5 J Y 9920 145 Rev A April 30 1995 68...

Page 199: ...Appendix E Manual Update Record Table 27 Manual Re ision History Date Rev Remarks 4 30 95 A Initial release Table 28 Manual Addenda History Date Rev Remarks None 99 O 145 Rev A April 30 1995 69...

Page 200: ...Appendix E Manual Update Record Blank page 70 9920 145 Rev A April 30 1995...

Page 201: ...Table 56 Voltages Table 35 46 CPU Board Motor Drive Assembly and Power Supply 12 Customer Level Service and Maintenance 5 Display Board 15 Assembly Figure 46 47 Electrical 29 External Contacts Panel...

Page 202: ...pendix B 54 SO 200 7101 050 Table 54 SO 300 7101 052 Table 54 SO 200 3oo CPU Board SP7101 208 209 Table 54 SO 2oo 3oo Programmed EPROM SP7101 187 Table 54 Rollers 12 21 Safety 1 8D 200 3oo and the CPU...

Page 203: ...Overview 11 The Motor Operating With Severe Vibration Figure 14 The Pump Not Operating Figure 12 The Pump Not Operating 12 The Pump Operating With Severe Vibration 14 User Defmition 1 User Prerequisi...

Page 204: ...Index 74 9920 145 Rev A April 30 1995...

Page 205: ...ance reported that they were able to alleviate the problem by stretching the spring The same problem was also found in the US at a customer in Southern California The Varian organization in France sen...

Page 206: ...problem The only negative to this solution is that the spring may have a shorter lifetime However this is not a certainty Calculations and estimates from the vendor give somewhere between a 6 month an...

Page 207: ...3 The PLT should continue to monitor reports from the field to see whether there are increases in the number of reported failures from the black Teflon seals in 210 215 pump heads...

Page 208: ...loose Testing I intended to put both heads into pumps to test the deals after I had removed the pistons from the deal On the pump head from which I removed the seal from the pump cavity I could not g...

Page 209: ...back by a high pressure in the pump head They were run continuously from May 20 th to June 22 nd 1999 without any problems A total of 33 days On Friday June 18 th the pressure on two of the pumps was...

Page 210: ...roStar 210 and 215 Mainboards to include a different transceiver in the UI U3 positions Note the Ul chip is the only device that interferes with operation with the USB equipped Apple computer The new...