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vacuum technologies

 

Pirani Standard Gauge 

PVG-500 
PVG-502 

 

 

 

Instruction Manual 

Incl. EC Declaration of Conformity 

 

tqna44e1     (2010-05) 

 
 
 

 

Product Identification 

In all communications with VARIAN, please specify the in-
formation on the product nameplate. For convenient refe-
rence copy that information into the space provided below. 

 

Model:
PN:
SN: 
 

V                  W

Made in Liechtenstein

VARIAN Lexington MA 02421 USA

 

 
 

 

Validity 

This document applies to products with the following part 
numbers: 

W filament 
PVG500KV16 

(DN 16 ISO-KF, w/o switching functions)

 

PVG500KV16S 

(DN 16 ISO-KF, with switching functions) 

 

Ni filament 
PVG502KV16S 

(DN 16 ISO-KF, with switching functions)

 

 
The part number (PN) can be taken from the product name-
plate. 
We reserve the right to make technical changes without prior 
notice. 
All dimensions in mm. 
 
 

 

Intended Use 

The Pirani Standard Gauges PVG-500 and PVG-502 have 
been designed for vacuum measurement of gases in the 
pressure range of 5×10

-4

 … 1000 mbar. 

They must not be used for measuring flammable or combusti-
ble gases in mixtures containing oxidants (e.g. atmospheric 
oxygen) within the explosion range. 

They can be operated in connection with an VARIAN con-
troller or with another controller. 
 
 
 

 

Safety 

Symbols Used 

 

DANGER

 

Information on preventing any kind of physical injury. 

 

WARNING

 

Information on preventing extensive equipment and envi-
ronmental damage. 

 

Caution

 

Information on correct handling or use. Disregard can lead 
to malfunctions or minor equipment damage. 

 
 

 

Personnel Qualifications 

 

Skilled personnel

 

All work described in this document may only be carried out 
by persons who have suitable technical training and the 
necessary experience or who have been instructed by the 
end-user of the product. 

 
 

 

General Safety Instructions 

  Adhere to the applicable regulations and take the nec-

essary precautions for the process media used. 
Consider possible reactions between the materials and the 
process media. 
Consider possible reactions (e.g. explosion) of the process 
media due to the heat generated by the product. 

  Adhere to the applicable regulations and take the neces-

sary precautions for all work you are going to do and con-
sider the safety instructions in this document. 

  Before beginning to work, find out whether any vacuum 

components are contaminated. Adhere to the relevant re-
gulations and take the necessary precautions when hand-
ling contaminated parts. 

Communicate the safety instructions to all other users.

 

 
 

 

Liability and Warranty 

VARIAN assumes no liability and the warranty becomes null 
and void if the end-user or third parties 

  disregard the information in this document 

  use the product in a non-conforming manner 

  make any kind of interventions (modifications, alterations 

etc.) on the product 

  use the product with accessories not listed in the product 

documentation. 

The end-user assumes the responsibility in conjunction with 
the process media used. 
Gauge failures due to contamination or wear and tear, as well 
as expendable parts (filament), are not covered by the 
warranty. 
 
 

 

Technical Data 

 

Measurement principle 

  thermal conductance according 

to Pirani 

Measurement range  
(air, O

2

, CO, N

2

 5×10

-4

 … 1000 mbar 

Accuracy (N

2

)  

 

1×10

-3

 … 100 mbar 

  ±15% of reading 

5×10

-4

 … 1×10

-3

 mbar    ±50% of reading 

100 … 1000 mbar 

  ±50% of reading 

Resolution 

  1% of reading 

Repeatability  

 

1×10

-3

 … 100 mbar 

  2% of reading 

 

Output signal (measure-
ment signal) 

 

 

Voltage range 

VDC  0 … +10.3 

Measurement range 

VDC  +1.9 … +10.0 

Voltage vs. pressure 

 

logarithmic 
1.286 V/decade 

Error signal 

Filament rupture 


0 … +0.5 
+0.1 

 

Output impedance 

Ω

 

2×4.7 

Minimum loaded imped-
ance 

k

Ω

 

10, short-circuit proof 

Response time 

ms 

80 

 

Gauge identification 

  27.0 k

Ω

, referenced to supply 

common (voltage at pin 4 

5 V)

 

Adjustment 

  one tactile switch for ATM and 

HV adjustment 

 

Switching functions 

  SP1, SP2 

Threshold value indi-
cation and setting 

  one tactile switch at measure-

ment value output. Press briefly 
for threshold indication. Keep 
pressing or press repeatedly for 
threshold setting. 

Setting range 

  2×10

-3

 … 500 mbar 

Hysteresis 

  10% above lower threshold 

Relay contact 

closed 
open 

  30 V, 0.5 ADC, floating 

at low pressure (LED is lit) 
at high pressure, error, missing 
supply 

 

Supply 

 

 

DANGER

 

The gauge may only be connected to power sup-
plies, instruments or control devices that conform 
to the requirements of a grounded extra-low vol-
tage (SELV). The connection to the gauge has to 
be fused 

1)

 

 

 

Supply voltage 

 

 

At gauge 

VDC  +14 … +30 

Ripple V

pp

 

Current consumption 

mA 

<500  
(max. starting current) 

Power consumption 

Fuse required 

1)

 AT 

(slow) 

 

Electrical connection 

 

FCC 68 / RJ45 appliance 
connector, 8 poles, male 

Sensor cable 

 

8 poles plus shielding 

Cable length 

 

100 m (8×0.14 mm

2

 

Grounding concept 

 

 "Power Connection" 

Vacuum connection to 
signal common 

 

connected via 1 M

Ω

 

(voltage difference <15 V) 

Supply common to 
signal common 

 conducted 

separately, 

for 

differential measurement 

 

Materials exposed to 
vacuum 

 

DIN 1.4301, DIN 1.4305, 
DIN 1.4435, glass, Ni, 
NiFe 

Filament 

PVG-500 
PVG-502

 

 

 

Ni 

 

Internal volume 

cm

3

 

1.5 

Admissible pressure 

bar 
(abs.) 

10, limited to inert 

gases 

 

                                                                                 

1)

  VARIAN controllers fulfill these requirements. 

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