Varimixer W80, Operation Manual

Page 1: ...SPARE PART AND OPERATION MANUAL FOOD MIXER Model W80 W100N W150PL 1993 to Present Form 109 08 10 ...

Page 2: ...the bowl when the mixer is running Do not wear loose clothing or rings while operating the mixer Stop the mixer and lower the bowl before adding ingredients scraping the bowl removing the agitator or removing the product Stop the mixer before removing or installing attachments into the drive hub Do not attempt to assemble or disassemble attachments while mounted into the drive hub Always use the p...

Page 3: ...T LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS In the event of warranty claim or otherwise the sole obligation of Varimixer shall be the repair and or replacement at the option of Varimixer of the appliance or component or part thereof Such repair or replacement shall be the expense of Varimixer except that travel over 100 miles or...

Page 4: ...ts and Removal 7 Adjusting the Bowl Height 8 Capacity Chart 9 Machine Column 11 14 Bowl Arms 15 18 Planetary Head 19 20 Transmission 21 22 Speed Lever Assembly 23 24 Attachment Drive 25 26 Bowl Screen 27 28 Instrument Panel 29 32 Accessories 33 34 Electrical Diagrams 35 40 W150PL Manual 42 3 W80 W100PL W150PL ...

Page 5: ... is located at the top rear of the mixer WARNING Electrical and grounding connections must comply with applicable portions of the National Electrical Code and or other local electrical codes ire Wire Color Codes White Phase 1 Red Phase 2 Black Phase 3 Green Ground No Neutral is used in the United States and Canada 1 Lower the bowl using the bowl lift lever or the bowl lift switch on the front pane...

Page 6: ...et to time or hold E Turn the speed selector lever fig 4 to the rear until the required speed has been obtained notice the recom mended maximum speeds on page 3 F Before the mixer is stopped the speed selector lever must be moved back to lowest speed fig 4 G Stop the mixer by pressing the red stop button fig 1 PROCEDURE FOR STARTING AFTER EMERGENCY STOP 1 This procedure must be used in cases where...

Page 7: ...se any another type of grease than the one stated here On repair of the attachment drive Fill the attachment drive with Tribol Molub 860 150 0 PN 860 150 0 Correct use of tools Recommended applications for tools Cleaning The mixer should be cleaned daily or after use The mixer should be cleaned with a soft cloth and clean water Sulphonated soaps should be used with caution as they destroy the mixe...

Page 8: ... from V to T 3 Start the mixer and leave it running while the nut U is tightened completely 4 On the front pulley set the stud E on the varispeed collar F must be placed inside the lower fork G and on the rear pulley set out side the fork for belt tightener B both must point backwards 5 Tolerances in the transmission might cause the special V belt A to hit the pins Z of the pulley sets when the sp...

Page 9: ...lock ring B and draw the bearing A from the shaft C The bearing should be turned 180 degrees and be mounted on the shaft again It might be necessary to turn both bearings At last check the bowl centering and if necessary adjust Adjustment of bowl height The distance X is measured from the bottom side of the bayo net hole to the surface on the bowl arms on which the bowl rests fig 7a The bowl arms ...

Page 10: ...when mixing dough Dough Bread 65 AR Dough Pizza 50 AR Dough Donut Yeast Dough Donut Cake Pie Dough Cookie Dough Muffins Mashed Potatoes Pancakes Waffles Whipped Cream Cake Layer Eggs Sugar Icing Fondant Egg Whites Cake Cup Cookies Sugar 105 Lbs 90 Lbs 80 Lbs 60 Lbs 69 Lbs 68 Lbs 90 Lbs 58 Lbs 35 Qts 16 Qts 92 Lbs 40 Lbs 50 Lbs 2 5 Qts 140 dz 132 dz 155 Lbs 135 Lbs 150 Lbs 140 Lbs 95 Lbs 105 Lbs 12...

Page 11: ...Notes 10 ...

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Page 13: ... Screw for Lid M6x20 Threaded Bushing Ground Screw Arrow Label Plug Button Bushings for Bowl Arm Shaft Knee Pad Foot 3MM Foot 6MM Foot Screw M6X10 Rear Panel Upper NSF Plate Lock Nut Washer Lower NSF Plate Plug Button f No Hub Plug Button Motor mount shaft Washer Bolt N A Bushings for Bowl Lift Lever Machine Column W100 100 21 STA 5017 STA 6580 STA 5232 15 214 STA 6519 STA 2526 80 212 80N 213 80N ...

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Page 15: ...ft Microswitches W80 W100 Description W80 81 612 81 173 STA 5270 81 174 1 2 3 4 Fig No Microswitch Bracket Manual Lift Microswitch Screw Microswitch Bracket Assembly Power Bowl Lift W100 N A N A N A 81 174 14 ...

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Page 17: ...81 67 1 81 86 42 STA 6205 81 23 81 24 STA 2526 STA 5550 31 127 STA 5819 STA 6044 Fig No Lift Nut Crank Arm Bowl Arm Shaft Lifting Rod Lift Spring Key Snap Ring Snap Ring Screw Nut Pin Pin Roller Lift Lever Ball Shaft Roller Bowl Lift Dampener Bowl Arm Giude Plate Cotter Pin Pin For Lift Dampener Upper Mounting Bracket F Dampener Cotter Pin Bowl Arm Left facing unit front Bowl Arm Right facing unit...

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Page 19: ...er for Bowl Arm Shaft Cotter Pins Pin Roller Bowl Arm Guide Plate Bowl Lift Motor Linak shown 24VDC Bowl Lift Motor Magnetik 115V Bowl Lift Motor Magnetik 240V Bowl Lift Motor Magnetik 24VDC Control Box for Magnetik 24VDC Transformer 220V 24V Transformer 480V 220V Shaft Roller Bowl Arm Left facing unit front Bowl Arm Right facing unit front Nut Bowl Arm Bushings Eye Bolt for Bowl Arm Spring Roller...

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Page 21: ...Lockwasher Main Bearing Casting Distance Tube Gear Wheel Screw Shroud Spacer Snap Ring Snap Ring Eccentric Disc Ball Bearing Snap Ring Needle Bearing w Race Washer Key Upper Rim Pinion Main Shaft Lower Rim Pinion Race for Needle Bearing Pin Lower Planetary Head Casting Lockwasher Bolt Seal Needle Bearing w Race Spacer Ball Bearing Snap Ring Key Key Stainless Steel Cover Rubber Ring Lockwasher Bolt...

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Page 23: ... with attachment drive Slotted Screw f motor mount plate Motor Mount Plate Label Mounting Bolt f speed mechanism Washer Bolt f motor mount plate Washer Nut f rack Washers for spring fork Upper Fork Jam Nut f low speed stop Bolt f high speed stop Jam Nut f high speed stop Flanged Nut f low speed stop Vari Spring Trestle Pin Bolt f low speed stop Washers for spring fork Flanged Nut f low speed stop ...

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Page 25: ... 5 6 Speed Lever System W80 W100 Description W80 W100 80N 47M 100N 47M 30N 47 10 30N 47 20 STA 3306 STA 3414 STA 5247 Fig No Speed Lever W80 Speed Lever W100 Disc w arrow White Clamp Black Knob Snap Ring Screw 24 ...

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Page 27: ...Screw Washer Gear Case Cover Ball Bearing Snap Ring Key f motor pulley Upper attachment drive shaft Key f worm gear Worm Gear Gear Case Bolt f gear case to motor Washer Seal Gasket NLA Use RTV Silicone Gasket NLA Use RTV Silicone Bolt f gear case to motor Lockwasher Ball Bearing Wormwheel Seal Seal Slotted Screw Bearing Hub Key f attachment drive shaft Attachment Drive Shaft 17 Attachment Drive Sh...

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Page 29: ...227 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17A 18 18A 19 Fig No Bowl Screen Kit W80 Bowl Screen Kit W100 Screw Nut Bowl Screen Cam notched Set Screw f cam Set Screw f keeper Bushing Nut f bushing Cam Screw f microswitch Microswitch Bracket f microswitch Microswitch bracket assembly Nut Lockwasher Nut f bowl screen adjustment Rear bowl screen W80 Rear bowl screen W100 Front bowl screen W80 Fr...

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Page 31: ...Switch if applicable Start Button complete Stop Button complete Timer 220v Timer Scale 15 minute Nut Cable Inlet f 14 2 cable Cable Inlet f 14 4 cable Nut Nut Thermal Overload 220v Thermal Overload 480v Auxiliary Switch Screw Press Screw Contactor 220v Contactor 480v Screw Ground Clamp Plastic Electrical Box Front Control Plate w o Power Bowl Lift On versions produced from 2005 to present these co...

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Page 33: ...8 24 20 88 21 140E 420 140E 421 100N 86 01 60E 430 1 150E 425 1 2 3 3A 4 5 5A 6 7 8 9 10 Fig No Fuse Fuse Holder Contactor 220V Contactor 480V Auxiliary Switch Thermal Overload 11 16 Amps Thermal Overload 4 6 2 Amps Relay 24VDC IDEC RH1B U Relay Socket LINAK Power Bowl Lift Control Transformer 220v 31v Rectifier 32 ...

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Page 35: ...r Assembly Full Size Bowl Scraper downsized 60 QT Bowl Scraper downsized 40 QT Bowl Scraper Mounting Bolts Bowl Scraper Holder Arm w Blade Assembly Arm w Blade downsized 60 QT Arm w Blade downsized 40 QT Nylon Blade Keyhole Style Nylon Blade Keyhole Style downsized Bowl Truck f full size bowl Bowl Truck f downsize bowl 60 QT Bowl Truck f downsize bowl 40 QT Bowl Truck Rubber Block Front Bowl Truck...

Page 36: ...W80 W100 Wiring Diagram with Power Bowl Lift 1988 1996 35 ...

Page 37: ...W80 W100 Wiring Diagram with Power Bowl Lift 1988 1996 36 ...

Page 38: ...W80 W100 Wiring Diagram with Power Bowl Lift 1996 37 ...

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Page 40: ...W80 W100 Front Panel Wiring Diagram with Power Bowl Lift 2005 Present 39 ...

Page 41: ...W80 W100 Power Supply Wiring Diagram with Power Bowl Lift 2005 Present 40 ...

Page 42: ...5489 Campus Drive Shreveport LA 71129 800 222 1138 318 635 3131 Fax www varimixer com ...