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7 cutwater (leading edge of the volute) is worn

remove pump casing as indicated in section 13.2. Build up the cutwater with weld and shape it to restore the original profile. If cutwater
is severely worn, replace the casing.

8 suction strainer, where applicable, may be clogged

remove obstructions.

9 excessive suction lift

reduce suction lift. 

10 air entering through seal

disassemble seal and clean it (see sect.  13.6); if the problem persists, change the seal.

11 impeller clogged by foreign matter

check state of impeller through the inspection cover (26) (fig. 9), or remove the pump casing as described in section 13.2.

14.2 PUMP DOES NOT DELIVER LIQUID

12 pump does not prime

see causes given in point 14.1.

13 head required by the system is greater than the rated head of the pump

revise system design or select a different pump.

14 excessive flow resistance along suction line

revise distribution of elbows, valves, constrictions etc. ; where necessary, increase diameter of pipework.

15 impeller clogged by foreign matter

check state of impeller through the inspection cover (26) (fig. 9), or remove the pump casing as described in section 13.2.

16 suction/delivery pipes may be obstructed or clogged

locate the obstructed or clogged area and clean.

14.3 THE PUMP DOES NOT DELIVER ENOUGH LIQUID

17 air leaks in suction line

check joints are airtight and inspect suction pipe.

18 impeller and/or wear plate may be worn

replace them by disassembling the pump as described in sections (13.2; 13.3, 13.4).

19 diameter of the suction pipe too small

replace suction pipe.

14.4 THE PUMP DOES NOT PROVIDE ENOUGH PRESSURE

20 viscosity of the liquid is higher than expected

contact VARISCO once you have measured the viscosity of the liquid. Viscosity for centrifugal pumps should not exceed 50 cSt.
Check for other possible causes: see point 5 in section 14.1, and section 14.2.

14.5 THE PUMP ABSORBS TOO MUCH POWER

21 rotation speed too high

check correct rotation speed.

22 pump operates under conditions that are different from those specified in the contract

check operating conditions of pump and compare them to those on the pump’s nameplate.

23 density of the liquid is higher than expected

measure density of the liquid and compare it with the agreed value.

24 incorrect unit alignment

check unit is correctly aligned as described in section 10.

25 there may be friction inside the pump between rotating and non-rotating components

disassemble pump casing as described in section 13.2 and check for scratches on surfaces.

26 foreign matter in impeller

check state of impeller through the inspection cover (26) (fig. 9), or remove the pump casing as described in section 13.2.

14.6 THE PUMP VIBRATES AND IS NOISY

27 pump is operating with a flow rate that is too low

check settings of the valves in the system and readings on the pressure and vacuum gauges.

28 pump or pipework is not fixed securely

make sure system pipework is correctly clamped.

29 pump cavitates

see section 14.2
Check possible causes: see section 14.1.

30 foreign matter in impeller

check state of impeller through the inspection cover (26) (fig. 9), or remove the pump casing as described in section 13.2.

14.7 THE PUMP JAMS

31 mechanical breakdown

check shaft, couplings, motor or engine, pulleys and belts, gearboxes etc. for breakages.

32 foreign matter in impeller

check state of impeller through the inspection cover (26) (fig. 9), or remove the pump casing as described in section 13.2.

11

Summary of Contents for ST-R Series

Page 1: ...30 C E R T I FIERAT LEDNINGSSY S T E M ISO 9001 ISO 14001 Self priming Trash Pumps ST R Series Instructions for Use and Maintenance www collyflowtech se info collyflowtech se Tel 08 703 01 30 C E R T...

Page 2: ...for use and maintenance are observed the unit will give full performance for a long time This manual also contains information for the prevention and elimination of most common operating problems The...

Page 3: ...ing the front wear plate 8 13 5 Replacing the valve 8 13 6 Replacing the seal 8 13 7 Impeller positioning with respect to the wear plate 9 13 8 Bearing maintenance 10 13 9 Replacing bearings 10 13 10...

Page 4: ...oration or normal wear and tear seals diaphragms pressure and vacuum gauges rubber or plastic items etc electrical material or damage caused by misuse or improper handling of the unit by the end user...

Page 5: ...fig 3 7 STORAGE Store the pump under cover wherever possible If the pump must be stored in the open cover it with a tarpaulin lubricate bearings to prevent rust fig 4 Prevent moisture from building up...

Page 6: ...he anchor bolt nuts and recheck alignment as illustrated in figure 6 and adjust them depending on the type of coupling as specified in sections 13 10 13 11 13 12 replace the coupling guard before star...

Page 7: ...prime do not operate it for more than 3 minutes to avoid overheating the liquid If the pump does not prime refer to section 14 1 Engine driven pumps should be brought up to running speed gradually Ne...

Page 8: ...he cover 26 Unscrew the nuts 57 2 Remove and replace the wear plate 02 To reassemble repeat the procedure in reverse Make sure the impeller is positioned accurately with respect to the wear plate as i...

Page 9: ...distance between impeller 03 and machined surface of the casing 01 B distance between wear plate 02 and machined surface of the inspection cover 26 R distancing value adopted in the range 0 5 0 7 mm...

Page 10: ...r fig 13b with a gauge measure the distance between the two halves of the coupling in at least four points and adjust so that the difference b a is as close to zero as possible see table fig 13 Tighte...

Page 11: ...e liquid is higher than expected contact VARISCO once you have measured the viscosity of the liquid Viscosity for centrifugal pumps should not exceed 50 cSt Check for other possible causes see point 5...

Page 12: ...1 DISASSEMBLING PUMP FROM SYSTEM Follow procedure given in section 16 Remove nuts securing the suction and delivery flanges Remove bolts fastening the pump to the base plate Pull the pump from the cou...

Page 13: ......

Page 14: ......

Page 15: ......

Page 16: ...30 www collyflowtech se 08 752 99 92 info collyflowtech se Stockholm Colly Flowtech AB Box 81 Raseborgsgatan 9 164 94 Kista Tel 08 703 01 30 Fax 08 752 99 92 G teborg Colly Flowtech AB Elementsv gen...

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